Valor Heating Intimate Instructions de montage
5108567/01
INSTALLER GUIDE
INSTALLER: Please leave this guide with the owner
Intimate
(GC No. 32-032-54)
OPEN DECORATIVE
GAS FIRE
(Manufacturer ref 739)
THIS APPLIANCE IS FOR USE WITH NATURAL GAS (G20)
WHEN CONVERTED USING CONVERSION KIT NO. 0595211 THIS
APPLIANCE IS FOR USE WITH PROPANE GAS (G31)
THIS APPLIANCE IS SUITABLE ONLY FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC OF IRELAND (IE).
Manufactured exclusively for British Gas & Scottish Gas by Valor Heating
For Service Phone 0845 950 0400
© Valor Heating
Safety First.
This gas fire is CE Approved and designed to meet the appropriate British Standards
and Safety Marks.
Quality and Excellence at the heart of every fire.
This fire has been manufactured to the highest standards of quality and excellence and
was manufactured under a BS EN ISO 9001 quality system accepted by the British
Standards Institute.
The Highest Standards
The manufacturer is a member of the Society of British Gas Industries which works to
ensure high standards of safety, quality and performance.
Careful Installation
The manufacturer is a CORGI registered company. All our gas fires must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
Valor Heating, Erdington, Birmingham B24 9QP
www.valor.co.uk
Because our policy is one of constant development and improvement, details may vary
slightly from those given in this publication
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INSTALLER GUIDE
CONTENTS
Section Page
1. SAFETY 4
2. LIST OF ACCESSORIES 4
3. APPLIANCE DATA 5
4. GENERAL INSTALLATION REQUIREMENTS 6
5. APPLIANCE DIMENSIONS 11
6. UNPACKING 11
7. INSTALLATION OF APPLIANCE 12
8. BURNER AND SUPPLY PIPE INSTALLATION 14
9. CERAMIC COALS INSTALLATION 16
10. FITTING THE FIREFRONT 21
11. FULL OPERATING CHECKS 22
11.1 Final commissioning 23
11.2 Flame Supervision & Spillage Monitoring System 22
11.3 Spillage check. 22
12. SERVICING & PARTS REPLACEMENT 24
12.1 Checking the aeration setting of the burner. 25
12.2 To Remove the Burner Unit 25
12.3 To Remove the Pilot Unit 25
12.4 To Remove the gas valve 26
12.5 To Remove the Piezo Generator 26
12.6 To Grease the Control Tap 26
12.7 To Replace the Burner 27
12.8 To Remove the Main Burner Injector 27
13. SHORT LIST OF SPARES 28
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INSTALLER GUIDE
1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read
the following guide to manual handling
The lifting weight of this appliance is 9 kg. One person should be sufficient to lift
the fire. If for any reason this weight is considered too heavy then obtain
assistance.
When lifting always keep your back straight. Bend your legs and not your back.
Avoid twisting at the waist. It is better to reposition your feet.
Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
Always grip with the palm of the hand. Do not use the tips of fingers for support.
Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
Use gloves to provide additional grip.
Always use assistance if required.
2. LIST OF ACCESSORIES
The following accessories are available: -
Description Part Number
Replacement chairbrick 0552311
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INSTALLER GUIDE
3. APPLIANCE DATA
This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF), which
are man-made vitreous silicate fibres. Excessive exposure to these materials may cause
irritation to eyes, skin and respiratory tract. Consequently, it is important to take care
when handling these articles to ensure that the release of dust is kept to a minimum. To
ensure that the release of fibres from these RCF articles is kept to a minimum, during
installation and servicing we recommend that you use a HEPA filtered vacuum to remove
any dust and soot accumulated in and around the fire before and after working on the
fire. When replacing these articles we recommend that the replaced items are not broken
up, but are sealed within a heavy duty polythene bag, clearly labelled as RCF waste. This
is not classified as “hazardous waste” and may be disposed of at a tipping site licensed
for the disposal of industrial waste. Protective clothing is not required when handling
these articles, but we recommend you follow the normal hygiene rules of not smoking,
eating or drinking in the work area and always wash your hands before eating or
drinking.This appliance does not contain any component manufactured from asbestos or
asbestos related products.
This appliance does not contain any components manufactured from asbestos or asbestos
related products
*When converted using kit 0595211
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INSTALLER GUIDE
Gas Natural (G20) Propane (G31) *
Inlet Pressure 20mbar 37mbar
Input - Max. (Gross) 6.85kW (23,400 Btu/h) 6.7kW (22,860 Btu/h)
Input - Min. (Gross) 2.3kW (7,850 Btu/h) 4.0kW (13,650 Btu/h)
Burner Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0 mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Stereomatic Cat 82 - 074 Stereomatic Size 132
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S
21500/166
Copreci Ref. O.D.S
21500/166 Fitted with RBM
180 -02 injector
Ignition Integral Piezo Spark Integral Piezo Spark
Aeration See section 12.1 Non-adjustable
4. GENERAL INSTALLATION REQUIREMENTS
4.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances are
installed by competent persons in accordance with the current edition of the Gas Safety
(Installation and Use) Regulations. Failure to install the appliance correctly could lead
to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its
members to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS 1251
BS 4543 Part 2
BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 3
BS 6461 Part 1
BS 6891
BS 8303
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office. In Scotland the current edition
of the Building Standards (Scotland) Regulations issued by the Scottish Executive. In
Northern Ireland, the current edition of the Building Regulations (Northern Ireland)
issued by the Department of the Environment for Northern Ireland. In the Republic of
Ireland the installation must also conform with the relevant parts of:
The current editions of:-
IS 813 “Domestic Gas Installations”
ICP3
IS327
All relevant national and local rules in force.
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
4.2 In the United Kingdom,as supplied the appliance can be installed in the following
situations: -
To a fireplace complete with surround and hearth as shown in figure 1 and complying
with BS1251. The required fireplace, hearth, and clearance dimensions are shown in
Page 6
INSTALLER GUIDE
figure 1.
Into a fireplace that has a fireback of nominal size 400mm and conforming to BS1251.
Into a Replacement Chair Brick. Part number 0552311
Suitable flues and minimum flue sizes are as follows: -
225mm x 225mm conventional brick flue.
175mm diameter lined brick or stone flue.
200mm diameter factory made insulated flue manufactured to BS4543.
175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.
The minimum effective height of the flue must be 3m.
The flue must not be used for any other appliance or application.
Any chimney damper or restrictor should be removed. If removal is not possible, they
must be secured in the open position.
If the appliance is intended to be installed to a chimney that was previously used for
solid fuel, the flue must be swept clean prior to installation.
All flues should be inspected for soundness and freedom from blockages.
Page 7
INSTALLER GUIDE
Figure 1. Hearth and Fireplace
4.3 If the fireplace opening is an underfloor draught type, it must be sealed to stop
any draughts.
4.4 The appliance must be mounted behind a non-combustible hearth (N.B.
conglomerate marble hearths are considered as non-combustible). The appliance can be
fitted to a minimum class “O” – 100°C surround. The hearth material must be at least
12mm thick. The periphery of the hearth (or fender) should be at least 50mm above
floor level to discourage the placing of carpets or rugs over it (See figure 1).
The surface of the hearth must be sufficiently flat to enable the bottom of the front
surround and the bottom front cover to be aligned horizontally. Any excessive
unevenness (uneven tiles, Cotswold stone, etc.) should be rectified.
4.4.1. ‘Hole-in-the-wall’ Installations
It is recommended that a hearth should be installed as in figure 1.
If a reduced depth Hearth is fitted, the fire must be installed so that the distance
from the base of the fireplace opening in the wall to the finished floor level is
75mm minimum. It is recommended that the reduced hearth has a depth from the
fixing plane of the fire of 100mm minimum. This is necessary to support the lower
front casting / firefront.
4.5 If the Fireplace opening is greater than the acceptable dimensions given in this
guide, do not use the back of a fire surround or marble to reduce the opening. This may
cause cracking of the surround back or marble
4.6 The appliance must not stand on combustible materials or carpets.
4.7 The minimum height from the top of the hearth to the underside of any shelf made
from wood or other combustible materials is as follows: -
•For a shelf up to 150mm deep
Minimum height = 860mm.
•For a shelf deeper than 150mm
860mm + 12.5mm for every 25mm depth over 150mm
(See Graph 1).
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INSTALLER GUIDE
4.8 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance. Please
bear this in mind when installing.
4.9 This appliance must not be installed in any room that contains a bath or shower or
where steam is regularly present.
4.10 An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on in
this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
4.11 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and
in IE reference should be made to the current edition of IS 813 “Domestic Gas
Installations” which makes clear the conditions that must be met to demonstrate that
sufficient ventilation is available.
4.12 Propane gas appliances must not be installed in a room that is built entirely below
Page 9
INSTALLER GUIDE
Graph 1. Combustible shelf clearances
ground level (see BS 5871 Part 3).
4.13 If the appliance is to be fitted
against a wall with combustible
cladding, the cladding must be
removed from the area shown in
figure 2
4.14 Combustible side projections
up to 75mm forward of the fixing
plane of the fire are to be a
minimum of 125mm from the
fireplace opening (See figure 3)
4.14.1 Combustible side
projections greater than 75mm
forward of the fixing plane of the
fire are to be a minimum of
178mm from the fireplace opening
(See figure 3).
4.14.2 Non-combustible side projections to be 75mm from the fireplace opening (See
figure 3)
4.15 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the
appliance closes down after a period of operation for no apparent reason, the consumer
should be informed to stop using the appliance until the installation and appliance have
been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable
amount of harmful products of combustion accumulate. Under no circumstances should
the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement
part should be fitted. The individual A.S.D components are not replaceable.
4.16 A fireguard complying with BS 8423 should be fitted for the protection of young
children, the elderly, or the infirm.
Page 10
INSTALLER GUIDE
Figure 2. Removal of Combustible Cladding
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