Valco Cincinnati MCP-25 Manuel utilisateur

MCP-25 ControlMCP-25 Control

MCP-25 Control

(1 Encoder, 4 Scanners)(1 Encoder, 4 Scanners)

(1 Encoder, 4 Scanners)

Manual Number: MC032

Release Date: 5/2013

Software Version: C037

This manual is provided with the MCP-25 Control and may be used only in accordance with the terms of

purchase.

No part of this manual may be reproduced, stored in a retrieval system, or transmitted, in any form or by

any means, electronic, mechanical, recording, or otherwise, without the prior written permission of Valco

Cincinnati, Inc. The information in this manual is furnished for educational purposes only, is subject to

change without notice, and should not be construed as a commitment by Valco Cincinnati, Inc.

This manual written and designed at Valco Cincinnati, Inc., 411 Circle Freeway Drive, Cincinnati, Ohio

45246. http://www.valcomelton.com

Part Number: MC032

Written and printed in the USA in the original language of English (US).

Valco Cincinnati IncorporatedValco Cincinnati Incorporated

Valco Cincinnati Incorporated

411 Circle Freeway Drive

Cincinnati, Ohio 45246, USA

TEL: (1) 513-874-6550

FAX: (1) 513-874-3612

Melton S.L.U.Melton S.L.U.

Melton S.L.U.

Pol. Industrial Agustinos

calle G, n. 34

31160 Orcoyen, Navarra, Spain

TEL: (34) 948-321-580

FAX: (34) 948-326-584

Valco Cincinnati, Ltd.Valco Cincinnati, Ltd.

Valco Cincinnati, Ltd.

Unit 7-8

Hortonwood 32

Telford TF1 7YN England

TEL: (44) 1952-677911

FAX: (44) 1952-677945

Valco Cincinnati GmbHValco Cincinnati GmbH

Valco Cincinnati GmbH

Storkower Strasse 6

D-15749 Gallun, Germany

TEL: (49) 33764 8700

FAX: (49) 33764 87070

Declaration of ConformityDeclaration of Conformity

Declaration of Conformity

(According to EN 45014)

This Declaration of Conformity has been generated electronically and is legally binding without signature

Manufacturer: Valco Melton

A division of Valco

Cincinnati, Incorporated

411 Circle Freeway Drive

Cincinnati, OH 45246

USA

Authorized Representatives in

Europe:

Valco Cincinnati, Ltd.

Unit 7-8

Hortonwood 32

Telford TF1 7YN

England

Melton S.L.U

Pol. Industrial

Agustinos

calle G, n. 34

31160 Orcoye

Navarra, Spain

declares that the product:

Product Name: MCP-25 Control

(1 Encoder, 4 Scanners)

complies with the following Council Directives:

Safety of M achinery: 2006/42/EC

Low Voltage Equipment: 2006/95/EC

EMC: 2004/108/EC

and conforms to the following standards:

Safety: EN60204-1:2006

EN13849-1

Risk: EN14121-1:2007

EMC Emissions: EN61000-6-4:2007

EN61000-4-2

EMC Immunity: EN61000-6-2:2005

EN61000-4-3

EN61000-4-4

EN61000-4-5

EN61000-4-6

EN61000-4-8

EN61000-4-11

Place and Date: Cincinnati, Ohio USA

CE Mark first fixed 2006

Signature: David H. Swedes,

Director of Engineering &

Manufacturing

TOC-1Valco Cincinnati, Inc.

TABLE OF CONTENTSTABLE OF CONTENTS

TABLE OF CONTENTS

Section 1 - Introduction .................................................. 1-1

About this Manual .................................................................................................... 1-1

Description of the MCP-25 Control......................................................................... 1-1

Section 2 - Safety and Use ............................................. 2-1

Read Thoroughly Before Handling Equipment ..................................................... 2-1

Symbols .................................................................................................................... 2-1

Owner Responsibilities ........................................................................................... 2-3

Limitations of Use .................................................................................................... 2-4

Installation/Startup/Use Safety Information .......................................................... 2-4

Shut Down Safety Information ................................................................................ 2-5

Hot Melt Specific General Safety Information ....................................................... 2-6

What to Do if Contact with Hot Adhesive Occurs ...................................................................2-7

What to Do if Inhalation of Adhesive Fumes Occurs.............................................................. 2-7

What to Do if Adhesive-Related Fire or Explosion Occurs .................................................... 2-8

Hose Safety Information .......................................................................................... 2-9

Section 3 - General Wiring Guidelines .......................... 3-1

Routing Low-Voltage Leads .................................................................................... 3-1

Connecting the Supply of Electrical Power ........................................................... 3-1

Section 4 - Basic Features.............................................. 4-1

Introduction .............................................................................................................. 4-1

Front-Panel ............................................................................................................... 4-1

Description of Front-Panel Features ...................................................................... 4-2

Rear Panel ................................................................................................................ 4-5

Description of Rear-Panel Features ....................................................................... 4-5

Internal Components ............................................................................................... 4-8

Section 5 - Installation .................................................... 5-1

Introduction .............................................................................................................. 5-1

Mechanical Installation ............................................................................................ 5-1

Mechanical Installation of the Scanner ................................................................................... 5-1

Mechanical Installation of the Encoder.................................................................. 5-1

Electrical Installation ............................................................................................... 5-2

Connecting the Main Power Supply ........................................................................................5-2

TOC-2 Valco Cincinnati, Inc.

Table of Contents MC032 - MCP-25 Control

Section 6 - Menu Overview............................................. 6-1

Introduction .............................................................................................................. 6-1

Initial Screen ............................................................................................................ 6-1

Initial-Screen Function Keys .................................................................................................... 6-1

Overview of MCP-25 Menus .................................................................................... 6-2

Section 7 - Job Management Menu ............................... 7-1

Introduction .............................................................................................................. 7-1

Function Keys on Page 1 ........................................................................................ 7-1

Function Keys on Page 2 ........................................................................................ 7-2

Saving a Job ............................................................................................................. 7-3

Loading a Job........................................................................................................... 7-4

Copying a Job .......................................................................................................... 7-6

Deleting a Job .......................................................................................................... 7-7

Go to Page 2 ............................................................................................................. 7-7

Creating a New Current Job .................................................................................... 7-8

Editing a Job in Memory ....................................................................................... 7-10

Preparing a New Job In Memory .......................................................................... 7-11

Renaming a Job ..................................................................................................... 7-13

Go to Page 1 ........................................................................................................... 7-13

Section 8 - Glue Pattern Edit Menu ............................... 8-1

Introduction .............................................................................................................. 8-1

Mode Types .............................................................................................................. 8-1

Glue-Pattern-Edit Parameters ................................................................................. 8-2

Glue-Pattern-Example (Standard Mode) ................................................................ 8-5

Selecting a Mode...................................................................................................... 8-6

Entering/Editing a Glue Pattern .............................................................................. 8-7

Deleting a Glue Pattern ........................................................................................... 8-8

Copying a Glue Pattern ........................................................................................... 8-9

Section 9 - Glue-Pressure-Edit Menu ............................ 9-1

Introduction .............................................................................................................. 9-1

Glue-Pressure-Edit Parameters .............................................................................. 9-1

Creating a Glue-Pressure Curve............................................................................. 9-3

Examples of Glue-Pressure Values ........................................................................ 9-4

Entering the Glue-Pressure Data Manually ........................................................... 9-4

Entering the Glue-Pressure Data with the Learn Function .................................. 9-6

Changing the Glue Pressure ................................................................................... 9-7

Deleting a Current Glue-Pressure Curve ............................................................... 9-7

Copying a Glue-Pressure Curve ............................................................................. 9-8

TOC-3Valco Cincinnati, Inc.

Table of Contents

MC032 - MCP-25 Control

Section 10 - Inspection Menu....................................... 10-1

Accessing the Inspection Menu ........................................................................... 10-1

PatCo ...................................................................................................................... 10-1

Jam Preventer ........................................................................................................ 10-1

Resetting the Alarm Contact ................................................................................. 10-2

Section 11 - Setup Menu ................................................11-1

Introduction ............................................................................................................ 11-1

Valve Configuration ............................................................................................... 11-1

Valve Configuration Parameters........................................................................... 11-3

Valve-Type Parameters .......................................................................................... 11-4

Pressure-Transducer Configuration .................................................................... 11-5

Pressure-Transducer Configuration Parameters ................................................ 11-6

Encoder Configuration .......................................................................................... 11-7

Encoder Configuration Parameters ..................................................................... 11-8

Programming Time, Date, and PIN Code ............................................................. 11-9

Selecting Language, Country Code, Date Format, and Length Unit ............... 11-10

Section 12 - Diagnostic Menu ...................................... 12-1

Accessing the Diagnostic Menu ........................................................................... 12-1

Print ......................................................................................................................... 12-1

Diagnostic Parameters .......................................................................................... 12-2

CPU Version Number ............................................................................................. 12-2

Section 13 - Operation .................................................. 13-1

Introduction ............................................................................................................ 13-1

Creating a New Job................................................................................................ 13-1

Adjustments ........................................................................................................... 13-4

Adjusting the Glue-Pattern Position .................................................................... 13-4

Adjusting the Glue Volume ................................................................................... 13-4

Section 14 - Troubleshooting ....................................... 14-1

Introduction ............................................................................................................ 14-1

Section 15 - Specifications........................................... 15-1

Introduction ............................................................................................................ 15-1

Section 16 - Part Number List ...................................... 16-1

How to Order Parts ................................................................................................ 16-1

MCP-25 Parts List .................................................................................................. 16-2

Spare Parts ............................................................................................................. 16-4

TOC-4 Valco Cincinnati, Inc.

Table of Contents MC032 - MCP-25 Control

Section 17 - Warranty.................................................... 17-1

Warranty Information ............................................................................................. 17-1

Cold Glue Equipment and Electronic Controls ..................................................................... 17-1

Hot Melt Units, Hoses, Valves, Guns, and Related Equipment ............................................ 17-1

Section 18 - Service ...................................................... 18-1

Appendix A - Maintenance Procedures ......................... A-1

Introduction ..............................................................................................................A-1

Daily Maintenance....................................................................................................A-1

Weekly Maintenance ................................................................................................A-2

3-Month Maintenance ..............................................................................................A-3

6-Month Maintenance ..............................................................................................A-4

12-Month Maintenance ............................................................................................A-5

Appendix B - Customer Parameter Values ................... B-1

1-1Valco Cincinnati, Inc.

SECTION 1 - INTRODUCTIONSECTION 1 - INTRODUCTION

SECTION 1 - INTRODUCTION

The MCP-25 is a modular microprocessor control system. It is designed to

allow users to easily program multiple and complex glue patterns. The

controll is capable of operating a combination of different styles and types of

glue valves and dispensing systems.

Programs or program changes may be made “on-the-fly” with the results

immediately occurring on the product. The system maintains precision

through machine speeds up to 2000 m/min. (6500 ft./min.).

With user-friendly, multi-language software, valve outputs can be individually

compensated and assigned to a selection of scanner and encoder inputs. A

2-channel pressure output with programmable curve and integrated bypass

functions interfaces with the most complex adhesive delivery systems.

The MCP-25 offers unequaled flexibility and performance for the most

demanding adhesive dispensing applications.

About this

Manual

Valco Cincinnati has prepared this manual as an aid for installing, operating,

and servicing the MCP-25 control. It also contains a list of part numbers for

replacement parts. If you need more information, please contact your Valco

Cincinnati representative.

Description of

the MCP-25

Control

2-1ValcoMelton

SECTION 2 - SAFETY AND USESECTION 2 - SAFETY AND USE

SECTION 2 - SAFETY AND USE

Read

Thoroughly

Before

Handling

Equipment

Warning!Warning!

Warning! Read and follow all safety precautions, warnings,

cautions, and other recommendations in this manual.

OTHERWISE, DEATH, PERSONAL INJURY OR

EQUIPMENT DAMAGE COULD OCCUR.

Read this entire section before handling the equipment.

Symbols The following symbols may be used on the equipment and/or in this manual.

This symbol represents a CautionCaution

CautionCaution

Caution or a WarningWarning

WarningWarning

Warning.

Cautions

draw

special attention to anything that could damage equipment or

cause the loss of data.

Warnings

draw special attention to

anything that could injure or kill the reader. Both Cautions and

Warnings are placed before the step they apply to.

This symbol represents a Hot SurfaceHot Surface

Hot SurfaceHot Surface

Hot Surface.

This symbol represents a Puncture Risk.Puncture Risk.

Puncture Risk.Puncture Risk.

Puncture Risk. It is usually used in

regard to nozzle cleaning appliances and other sharp

instruments that can cause puncture wounds and risk exposure

to bloodborne pathogens and other debris.

This symbol means that Working GlovesWorking Gloves

Working GlovesWorking Gloves

Working Gloves are required.

This symbol means that GogglesGoggles

GogglesGoggles

Goggles are required.

This symbol indicates a Shock HazardShock Hazard

Shock HazardShock Hazard

Shock Hazard. There is a presence of

non-insulated dangerous voltage within the product’s enclosure.

This voltage may cause electrical shock or fire.

Continued next page

2-2 ValcoMelton

Section 2 - Safety and Use MC032 - MCP-25 Control

Symbols - Continued

This symbol indicates a NoteNote

NoteNote

Note. Notes point out something of

special interest or importance to the reader. They give tips,

hints, and information in addition to what is necessary for the

step preceding it.

This symbol indicates the need to Unplug/Disconnect All PowerUnplug/Disconnect All Power

Unplug/Disconnect All PowerUnplug/Disconnect All Power

Unplug/Disconnect All Power

SourcesSources

Sources and to let them de-energize before attempting any type

of work or maintenance. Remember that there can still be energy

in equipment, cords, and wires even when unplugged/

disconnected.

This symbol indicates the need to Lock Out All Power SourcesLock Out All Power Sources

Lock Out All Power SourcesLock Out All Power Sources

Lock Out All Power Sources

and to let them de-energize before attempting any type of work

or maintenance. If power is not locked out, the person working

on the equipment may be injured or killed if someone

unknowingly switches on the power to the equipment.

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