Vacuubrand BVC control Mode d'emploi

Vacuum Aspiration

Systems

Type: BVC basic, BVC control, BVC professional,

BVC basic G, BVC control G, BVC professional G,

VHCpro

Instructions for repair EN

Original instructions

Technology for Vacuum SystemsTechnology for Vacuum Systems

Imprint

Original instructions

Keep for future use!

This manual is only to be used and distributed in its complete and original form. It is strictly the users’ responsibility to

check carefully the validity of this manual with respect to his product.

Manufacturer:

VACUUBRAND GMBH + CO KG

Alfred‑Zippe‑Str. 4

97877 Wertheim

GERMANY

Phone:

Heado󰀩ce +499342808‑0

Sales +499342808‑5550

Service +499342808‑5660

Fax:  +499342808‑5555

E‑Mail: [email protected]

Web:  www.vacuubrand.com

Content

CONTENT

1 Introduction 5

1.1Userinformation................................5

1.2Aboutthisdocument.............................6

1.2.1Symbolsandicons............................6

1.2.2Displayconventions...........................7

2 Safety instructions 8

2.1Targetgroups ..................................8

2.2Safetyprecautions..............................8

2.2.1Personalresponsibility.........................9

2.2.2Eliminatesourcesofdanger.....................9

2.3Environmentalprotection........................10

3 Notes concerning repair 11

3.1Typicallifetime................................11

3.2Priortomaintenanceandrepair ...................12

3.3Aftermaintenanceandrepair .....................12

3.4Replacingdiaphragmsandvalves.................13

4 Replacing the main switch 14

5 Replacing the circuit board 19

6 Replacing the motor capacitor 25

7 Exploded drawing 33

8 Spare parts 40

9 Circuit diagram 44

10 Service 45

10.1Termsofservice..............................45

10.2Servicerequests ..............................46

10.3Return ......................................46

11 Health and safety clearance form 47

Introduction

1 Introduction

Makeyourselffamiliarwiththedevice.

Usethismanualasreferencefortherepairofyourdevice.

1.1 User information

Safety

Read this manual thoroughly and completely before starting

repair.Keepthismanualinaneasilyaccessiblelocation.

Observeallsafetyinstructionsprovidedalsointheinstructions

foruseofthedeviceandinthedocument“Safetyinstructions

forvacuumequipment”!Thedocument”Safetyinformationfor

vacuumequipment‑SicherheitshinweisefürVakuumgeräte”is

partoftheinstructionsforuse!

Inadditiontothismanual,adheretoanyrelevantlocalaccident

preventionregulationsandcomplywithindustrialsafetyregula‑

tions.

General

Theillustrationsinthismanualareprovidedasexamples.They

areintendedtoaidinyourunderstanding.

VACUUBRAND GMBH + CO KGreservestherighttomodify

orchangetheproductdesignand/ortechnicalspecicationsat

anytimewithoutadvancednotice.

Thecontentoftheseinstructionsisprotectedbycopyright.Only

copiesforinternaluseareallowed,e.g.,forprofessionaltraining.

General

information

Instructions for use

andsafety

Introduction

Contact

Pleaseaskforreplacementincaseofincompleteinstructions

foruse.Alternatively,youcandownloadinstructionsforuseon

ourwebpage:www.vacuubrand.com.

Contactusregardinganyquestionsaboutthisproduct,ifyou

needfurtherinformation,ortoprovideuswithfeedback.

WhencontactingourCustomerServiceDepartment,pleasebe

suretohavethedatafromtheratingplate.

1.2 About this document

1.2.1 Symbols and icons

Warningsymbol.

Attention!

Observeprecautionsforhandlingelectrostaticsensitive

devices.

Referstocontentofotherdocuments.

Additional notes

IMPORTANT! Informationorspecicuserecommendation,

whichmustbeobserved.

Safetysymbols

Additionalicons

Convention for

additional notes

> Helpfultips

> Additionalinformation

Introduction

Convention for

warnings

1.2.2 Display conventions

Warning levels

DANGERDANGER

Indicates an imminent hazardous situation.

Disregardingthesituationwillresultinseriousand

evenfatalinjuryordeath.

> Takeappropriateactiontoavoiddangeroussituation!

WARNING

Indicates a potentially hazardous situation.

Disregardingthesituationcouldresultinserious,even

fatalinjuryormassivedamagetoproperty.

> Observeinstructiontoavoiddangeroussituation!

CAUTION

Indicates a potentially hazardous situation.

Disregardingthesituationcouldresultinslightorminor

injuryordamagetoproperty.

> Observeinstructiontoavoiddangeroussituation!

Individual step (single step)

>Dothedescribedstep.

5Resultofaction.

Multiple steps

1.Firststep,

2.nextstep.

5Resultofaction.

Followstepsinthedescribedorder.

Designofsteps

Graphic

Safety instructions

2 Safety instructions

Allsafetyinstructionsmustbeobservedbyallindividualsworking

withtheproductsdescribedhere.

Maintenance and repair are intended to ensure the functional

conditionorthereturntofunctionintheeventofafailure.

Repairincludestroubleshootingandremedy.

2.1 Target groups

Maintenanceandrepairmayonlybecarriedoutbysuitablequali‑

edpersonnel.

Thequaliedpersonnelhastocarryoutthenecessaryworkin

accordancewiththestatutoryrequirements(e.g.,safetyatwork,

environmentalprotection).

Thefunctionandsafetyofthedevicemustnotbeimpaired.

Thequaliedpersonnelmustbeadequatelyinformedoftherisk

involvedintheirintervention.

Thequaliedpersonnelmustbeadequatelyinformedofpoten‑

tiallyhazardoussubstancesinthedevice.

2.2 Safety precautions

Products of VACUUBRAND GMBH + CO KGaresubjecttohigh

qualitytestswithgoalsforsafetyandoperation.Priortodelivery

eachproducthasbeentestedthoroughly.

Nevertheless,duringoperationunforeseendangeroussituations

mayoccurwhichmayleadtoinjuriesordamageofproperty.

Thereforeobservethefollowingchapterandtaketheappropri‑

atesafetyprecautions.

Qualied

personnel

Qualitystandards

andsafety

Safety instructions

2.2.1 Personal responsibility

Ensurethatonlyauthorizedandskilledpersonnelworkswiththe

equipment.Thisisparticularlyimportantwithregardtotrouble‑

shootingandremedy.

>Carefullyreadtheseinstructionsforrepairbeforestarting

work.

>Replacewearpartsregularly.

>Neveroperateadefectiveordamageddevice.

>Personalsafetyhastoppriority!

>Alwaysbeconsciousofsafety.

>Observetheowners‘directivesatwork,thenationalaccident

preventionregulationsandoccupationalsafetyprovisions.

2.2.2 Eliminate sources of danger

Only use the vacuum system when it is in proper working

condition.

>Carryoutmaintenanceandrepairoutsidethehazardous

area,i.e.,outsidepotentialexplosiveatmospheres.

Theownermustdetermineadditionalprotectivemeasurestoen‑

sure safe personal protection if work has to carry out inside a

hazardousarea.

>Observetheoperatinginstructionsoftheowner.

>Switcho󰀨thedevicepriortomaintenanceandrepair.

>Securethedeviceagainstrestarting.

Partsmaycarrydangerousvoltagesforsomeminutesevenwhen

thedeviceisswitchedo󰀨.

Toavoidfatalinjuriestonotcarryoutanyworkduringthisperiod.

>Markactivitiesatthedeviceappropriately,e.g.usinga

instructionplate.Ensurethattheinstructionplateisavailable

alsoduringtemporaryinterruption.

>Afterwardsrestoretheprotectiveequipmentimmediately,if

youhavedeactivatedsafetyfunctionsandprotectiveequip‑

mentduetomaintenanceorrepairwork.

Dangerousvoltage

Qualicationand

personal

responsibility

Safe work

Useonlyinproper

workingcondition

Safety instructions

>Replacedefectivecomponentsbynewcomponentswiththe

sameordernumberorbyequivalentcomponents.

>Preventtheentryofliquidsordustinthedevice.

Thedevicemaybecontaminatedwithsubstancesdangerousto

healthorotherwisedangeroussubstances.

Decontaminateorcleanthedevicepriortomaintenanceorrepair,

ifnecessary.

Observesafetyandprotectivemeasureswhenworkingwithhaz‑

ardoussubstances.

Askregularlyforactualmaterialsafetydatasheets.

Observe the owners´hazardous substances operating instruc‑

tions.

Wearyourpersonalprotectiveequipment.

2.3 Environmental protection

Observethenationalandinternationalenvironmentalregulations

fordisposalofyourproductaswellasspareparts.Thisisespe‑

ciallyvalidforallcomponentsthatarecontaminatedwithhazard‑

oussubstances.

Disposeofchemicals,e.g.,cleaningagent,accordingtoregula‑

tions.

Scrapping and waste disposal

Asaresultofincreasedenvironmentalawarenessandmorestrin‑

gentgeneralrequirementsimposedbyenvironmentallegislation

aproperscrappinganddisposalofnolongerusableornon‑repa‑

rableequipmentisrequired.

Youmayauthorizeustodisposetheequipmentatyourexpense.

Healthhazards

Properdisposal

Observeenviron‑

mentalregulation

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