Vacon 100 flow Manuel utilisateur
vacon 100 industrial
vacon 100 flow
ac drives
installation manual
ip00 drive modules
®
®
PREFACE
DOCUMENT DETAILS
Document ID: DPD01665D
Date: 6.11.2017
ABOUT THIS MANUAL
This manual is copyright of VACON Ltd. All Rights Reserved. The manual is subject to change
without prior notice. The language of the original instructions is English.
ABOUT THE PRODUCT
This manual describes the VACON®100 IP00 Drive Module. The drive has a power range of
75-800 kW, and a voltage range of 208-240 V, 380-500 V, or 525-690 V. The drive is available in
4 different enclosure sizes: MR8, MR9, MR10 and MR12. The enclosure class of the drive is
IP00, and that is why the drive must be installed in a cabinet or other enclosure after
delivery.
Fig. 1: Examples of the VACON®100 IP00 drive module
PREFACE VACON · 3
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VACON · 4
LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/
TABLE OF CONTENTS
Preface
Document details 3
About this manual 3
About the product 3
1 Approvals 8
2 Safety 10
2.1 The safety symbols used in the manual 10
2.2 Warning 10
2.3 Caution 11
2.4 Grounding and earth fault protection 12
2.5 Using an RCD or an RCM device 13
3 Receiving the delivery 14
3.1 Package label 14
3.2 Type designation code 15
3.3 The contents of the delivery 15
3.4 Removing the packaging and lifting the AC drive 16
3.4.1 Weight of the AC drive 16
3.4.2 Lifting the IP00 drive module 16
3.5 "Product modified" label 19
3.6 Disposal 20
4 Mounting dimensions 21
4.1 Dimensions of MR8, IP00 21
4.2 Dimensions of MR9, IP00 22
4.3 Dimensions of MR10 and MR12, IP00 23
4.4 Dimensions for flange mounting of MR8 25
4.5 Dimensions for flange mounting of MR9 26
4.6 Dimensions for flange mounting of MR10 27
4.7 Dimensions of options for MR10 and MR12 28
5 Installation into cabinet 30
5.1 General information 30
5.1.1 General information about the installation, MR8-MR9 30
5.1.2 General information about the installation, MR10 31
5.1.3 General information about the installation, MR12 34
5.2 Mechanical installation 36
5.2.1 Installing the IP00 drive module into the cabinet 37
5.2.2 Flange mounting of the IP00 drive module 39
5.2.3 Installing a detached control unit 41
5.2.4 Cooling and free space around the AC drive 42
6 Power cabling 45
6.1 Cable dimensioning and selection 45
6.1.1 Cable and fuse sizes 45
6.1.2 Cable and fuse sizes, North America 52
6.2 Brake resistor cables 57
TABLE OF CONTENTS VACON · 5
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6.3 Preparing for the cable installation 59
6.4 Cable installation 60
6.4.1 Enclosure sizes MR8 and MR9 60
6.4.2 Enclosure sizes MR10 and MR12 64
7 Control unit 73
7.1 Control unit components 73
7.2 Control unit cabling 75
7.2.1 Selection of the control cables 75
7.2.2 Control terminals and DIP switches 75
7.3 Fieldbus connection 79
7.3.1 Using fieldbus through an Ethernet cable 80
7.3.2 Using fieldbus through an RS485 cable 81
7.4 Installation of option boards 84
7.4.1 The installation procedure 85
7.5 Installation of a battery for the Real Time Clock (RTC) 86
7.6 Galvanic isolation barriers 86
8 Commissioning and additional instructions 88
8.1 Commissioning safety 88
8.2 Operation of the motor 89
8.2.1 Checks before starting the motor 89
8.3 Measuring the cable and motor insulation 89
8.4 Installation in a corner-grounded network 89
8.5 Installation in an IT system 90
8.5.1 The EMC jumper in MR8 90
8.5.2 The EMC jumper in MR9 91
8.5.3 The EMC jumper in MR10 and MR12 92
8.6 Maintenance 95
8.6.1 Maintenance intervals 95
8.6.2 Replacing the fans of the AC drive 96
8.6.3 Downloading the software 100
9 Technical data, VACON®100 INDUSTRIAL 103
9.1 AC drive power ratings 103
9.1.1 Mains voltage 208-240 V 103
9.1.2 Mains voltage 380-500 V 104
9.1.3 Mains voltage 525-690 V 105
9.1.4 Overload capability 105
9.1.5 Brake resistor ratings 106
9.2 VACON®100 INDUSTRIAL - technical data 110
10 Technical data, VACON®100 FLOW 115
10.1 AC drive power ratings 115
10.1.1 Mains voltage 208-240 V 115
10.1.2 Mains voltage 380-500 V 116
10.1.3 Mains voltage 525-690 V 117
10.1.4 Overload capability 117
10.2 VACON®100 FLOW - technical data 119
VACON · 6 TABLE OF CONTENTS
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11 Technical data on control connections 124
11.1 Technical data on control connections 124
TABLE OF CONTENTS VACON · 7
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1 APPROVALS
Here are the approvals that have been granted to this VACON®product.
1.EC Declaration of conformity
•Find the EC Declaration of Conformity on the next page.
2.UL approval *
•cULus approval file number E171278.
3.KC approval
•Registration number MSIP-REM-V93-VC100.
* The UL approval is valid for input voltage up to 600 V.
VACON · 8 APPROVALS
1 LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/
Antti Vuola
Head of Standard Drives
Timo Kasi
VP, Design Center Finland and Italy
Danfoss A/S
DK-6430 Nordborg
Denmark
CVR nr.: 20 16 57 15
Telephone: +45 7488 2222
Fax: +45 7449 0949
15-04-2016 15-04-2016
Date Issued by Date Approved by
Signature
Name
Title
Signature
Name
Title
Danfoss only vouches for the correctness of the English version of this declaration. In the event of the declaration being translated
into any other language, the translator concerned shall be liable for the correctness of the translation.
EU DECLARATION OF CONFORMITY
Danfoss A/S
Vacon Ltd
declares under our sole responsibility that the
Product(s) VACON® 100 AC drive
Type(s)
Wall-Mounted Drives:
VACON® 0100 3L 0003 2...0310 2
VACON® 0100 3L 0003 4...0310 4
VACON® 0100 3L 0003 5...0310 5
VACON® 0100 3L 0004 6...0208 6
VACON® 0100 3L 0007 7...0208 7
Covered by this declaration is in conformity with the following directive(s), standard(s) or other normative document(s),
provided that the product is used in accordance with our instructions.
Safety: EN 61800-5-1: 2007
EN 60204-1: 2006+A1:2009 (as relevant)
EMC: EN 61800-3: 2004 + A1: 2012
and conforms to the relevant safety provisions of Low Voltage Directive 2006/95/EC (until April 19th, 2016), 2014/35/EU
(from April 20th, 2016) and EMC Directive 2004/108/EC (until April 19th, 2016), 2014/30/EU (from April 20th, 2016).
The year the CE marking was affixed: 2009
IP00 Drives:
VACON® 0100 3L 0140 2...0310 2
VACON® 0100 3L 0140 5...1180 5
VACON® 0100 3L 0080 6...0820 6
VACON® 0100 3L 0080 7...0820 7
Enclosed Drives:
VACON® 0100 3L 0140 5...1180 5
VACON® 0100 3L 0080 7...0820 7
APPROVALS VACON · 9
LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/ 1
2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.
Table 1: The safety symbols
The safety symbol The safety word Description
WARNING!
If you do not obey the
instructions, injury or
death is possible.
CAUTION!
If you do not obey the
instructions, damage to
the equipment is possible.
HOT SURFACE!
If you do not obey the
instructions, burns are
possible.
2.2 WARNING
WARNING!
Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.
WARNING!
Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!
Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
VACON · 10 SAFETY
2 LOCAL CONTACTS: HTTP://DRIVES.DANFOSS.COM/DANFOSS-DRIVES/LOCAL-CONTACTS/
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