V2 URSUS Series Manuel utilisateur
URSUS
ATTUATORE IDRAULICO PER CANCELLI A BATTENTE
HYDRAULIC ACTUATOR FOR SWING GATES
ACTIONNEUR HYDRAULIQUE POUR PORTES BATTANTES
ACCIONADOR HIDRÁULICO PARA PUERTAS BATIENTES
ACCIONADOR HIDRÁULICO PARA PORTAS BATENTE
HYDRAULISCHER ANTRIEB FÜR DREHTÜREN
HYDRAULISCHE AANDRIJ ING OOR DRAAIHEKKEN
I
GB
F
E
P
D
NL
L n. 363
ED Z. 21/01/2013
V2 S.p.A.
Corso Principi di Piemonte, 65/67
12035 RACCON G (CN) TALY
tel. +39 01 72 81 24 11 - fax +39 01 72 84 050
[email protected] - www.v2home.com
ENGLISH
13
IMPORTANT REMARKS
mPrior to proceeding with installation, it is essential
the instructions be read in full, since they contain
important information regarding safety, installation, use
and maintenance.
AUTOMAT ON MUST BE MPLEMENTED N COMPL ANCE W TH
THE EUROPEAN REGULAT ONS N FORCE:
EN 60204-1, EN 12445, EN 12453, EN 13241-1, EN 12635
•The installer must provide for a device (es. magnetotermical
switch) ensuring the omnipolar sectioning of the equipment
from the power supply.
The standards require a separation of the contacts of at least
3 mm in each pole (EN 60335-1).
• The plastic case has an P44 insulation; to connect flexible or
rigid pipes, use pipefittings having the same insulation level.
• nstallation requires mechanical and electrical skills, therefore it
shall be carried out by qualified personnel only, who can issue
the Compliance Certificate concerning the whole installation
(Machine Directive 2006/42/CEE, Annex A).
• Also the automation upstream electric system shall comply
with the laws and rules in force and be carried out
workmanlike.
• We recommend to make use of an emergency button, to be
installed by the automation (connected to the control unit
STOP input) so that the gate may be immediately stopped in
case of danger.
• For correct installation of the system, we recommend
following the instructions issued by UNAC very carefully, which
can be consulted at the following web site: www.v2home.com
• This instruction manual is only for qualified technicians, who
specialize in installations and automations.
• The contents of this instruction manual do not concern
the end user.
• Every programming and/or every maintenance service should
be done only by qualified technicians.
• Anything not expressly described in these instructions is
prohibited; unforeseen uses may be a source of danger to
people and property.
• Do not install the product in explosive environments and
atmospheres: the presence of inflammable gases or fumes is a
serious safety hazard.
• Do not make any modifications to any part of the automation
device, or the accessories connected to it, unless described in
this manual.
• Any other modifications will void the warranty on the product.
• The installation steps should be conducted so as to avoid rainy
weather, which can expose electronic circuits to dangerous
water seepage.
• All operations requiring the casing of the device to opened
should be performed with the control unit disconnected from
the electricity supply and with a warning notice displayed, for
example: ”CAUT ON, MA NTENANCE N PROGRESS”.
• Avoid exposing the device close to sources of heat and flame.
• n the event of interventions on automatic or differential
breakers or fuses, it is essential that faults be identified and
resolved prior to resetting. n the case of faults that cannot be
resolved using the information to be found in this manual,
consult the V2 customer assistance service.
• V2 declines all responsibility for failure to comply with good
construction practice standards in addition to structural
deformation of the gate that might occur during use.
• V2 reserves the right to make modifications to the product
without prior warning.
• nstallation/maintenance personnel should wear individual
protection devices ( PDs), such as overalls, safety helmets, boots
and gloves.
•The ambient operating temperature should be that indicated in
the technical characteristics table.
• The automation device should be shut down immediately in
the event of any anomalous or hazardous situation; the fault or
malfunction should be immediately reported to the person
responsible.
• All safety and hazard warnings on the machinery and
equipment should be complied with.
• Electromechanical actuators for gates are not intended to be
used by people (including children) with diminished physical,
sensory or mental capacity, or lacking in experience or
knowledge, unless they are under supervision or have been
instructed in use of the actuator by a person responsible for
safety.
V2 has the right to modify the product without previous
notice; it also declines any responsibility to damage or
injury to people or things caused by improper use or wrong
installation.
TECHNICAL ASSISTANCE SER ICE
For any installation problem please contact our Customer Service
at the number +39-0172.812411 operating Monday to Friday
from 8:30 to 12:30 and from 14:00 to 18:00.
EC DECLARATION OF INCORPORATION
FOR PARTLY COMPLETED MACHINERY
(Directive 2006/42/EC, Annex II-B)
The manufacturer V2 S.p.A., headquarters in
Corso Principi di Piemonte 65, 12035, Racconigi (CN), Italy
Under its sole responsibility hereby declares that:
the partly completed machinery model(s):
URSUS-31, URSUS-A31, URSUS-A41, URSUS-A33, URSUS-A43
Description: hydraulic actuator for gates
- is intended to be installed on gates, to create a machine
according to the provisions of the Directive 2006/42/EC.
The machinery must not be put into service until the final
machinery into which it has to be incorporated has been
declared in conformity with the provisions of the Directive
2006/42/EC and 89/106/CE.
- is compliant with the applicable essential safety requirements
of the following Directives:
Machinery Directive 2006/42/EC (annex , chapter 1)
Low Voltage Directive 2006/95/EC.
Electromagnetic Compatibility Directive 2004/108/EC.
The relevant technical documentation is available at the national
authorities’ request after justifiable request to:
V2 S.p.A., Corso Principi di Piemonte 65, 12035,
Racconigi (CN), Italy
The person empowered to draw up the declaration and to
provide the technical documentation:
Cosimo De Falco
Legal representative of V2 S.p.A.
Racconigi, 11th January 2010
ENGLISH
14
PRELIMINARY CHECKS AND IDENTIFICATION OF THE TYPE TO BE USED
The automation device should not be used until installation, as specified in “Testing and start-up”, has been performed.
t should be remembered that the device does not compensate for defects caused by improper installation, or poor maintenance, thus,
prior to proceeding with installation, ensure that the structure is suitable and meets current standards and, if necessary, perform any
structural modifications aimed at the implementation of safety gaps and the protection or segregation of all crushing, shearing and transit
zones, and verify that:
• The gate has no friction points, either during closing or opening.
• The gate is well balanced, i.e. there is no tendency to move spontaneously when stopped in any position.
• The position identified for fixing the motor reducer allows easy and safe manual manoeuvring, compatible with the
size of the motor reducer itself.
• The gate shall be equipped with central and side stops, which are fundamental for the good system operation
•The support on which the automation device will be fixed is solid and durable.
• The mains power supply to which the automation device is connected has a dedicated safety earthing system and
differential breaker with tripping current less than or equal to 30 mA (the breaker gap distance should be greater than
or equal to 3 mm).
Warning: The minimum safety level depends on the type of use; please refer to the following outline:
Group 1 - Only a limited number of people are authorised for use, and closure is not in a public area. Examples of this type are gates inside
business premises, where the sole users are employees, or a part of them who have been suitably informed.
Group 2 - Only a limited number of people are authorised for use, but in this case, closure is in a public area. An example of this may be a
company gate that accesses onto a public street, and which is only used by employees.
Group 3 - Anyone can use the automated closure, which is thus located on public land. For example the access gate to a supermarket or an
office, or a hospital.
Protection A - Closure is activated by means of a control button with the person present, i.e. with maintained action.
Protection B - With the person present, closure is activated by a command controlled by means of a key-switch or the like, in order to
prevent use by unauthorised persons.
Protection C - Restricts the force of the leaf of the door or gate. .e., in the case of the gate striking an obstacle, the impact force must fall
within a curve established by the regulations.
Protection D - Devices, such as photocells, capable of detecting the presence of people or obstacles. They may be active on just one side or
on both sides of the door or gate.
Protection E - Sensitive devices, such as footboards or immaterial barriers, capable of detecting the presence of a person, and installed in
such a way that the latter cannot be struck in any way by a moving leaf or panel. These devices should be active within the entire “danger
zone” of the gate. The Machinery Directive defines “Danger Zone” as any zone surrounding and/or near machinery where the presence of
an exposed person constitutes a risk to the health and safety of that person.
The risk analysis should take into consideration all danger zones for the automation device, which should be appropriately
protected and marked.
In a clearly visible area, apply a sign with information identifying the motorised door or gate.
The installer should provide the user with all the information relating to automatic operation, emergency opening and
maintenance of the motorised door or gate.
Closure use type
Type of activation commands
Group 1
nformed people
(use in private area)
Group 2
nformed people
(use in public area)
Group 3
nformed people
(unlimited use)
Man-present command A B Not possible
Remote control and closure in view
(e.g. infrared) Cor E C or E C and Dor E
Remote control and closure not in view
(e.g. radio) Cor E C and Dor E C and Dor E
Automatic control
(e.g. timed closure control) Cand Dor E C and Dor E C and Dor E
ENGLISH
15
TECHNICAL DATA
URSUS-31
URSUS-A31
URSUS-A33
URSUS-A41
URSUS-A43
Max. leaf lenght m 4 6
Max. leaf weight Kg 700 700
Power supply Vac - Hz 230 - 50 230 - 50
Full load current A 1 1
Maximum Power W 230 230
Capacitor µF 10 10
Max travel mm 265 400
Operating speed m/s 0,01 0,01
Maximum thrust N 7000 7000
Working temperature °C -30 ÷ +90 -30 ÷ +90
Protection P 65 65
Working cycle % 100 100
Motor weight Kg 9,5 11
MODEL DESCRIPTION
URSUS-31 230V - reversible for leaves up to 4 m
URSUS-A31 230V - reversible for leaves up to 4 m - shock absorber in closing
URSUS-A33 230V - irreversible for leaves up to 4 m - shock absorber in closing
URSUS-A41 230V - reversible for leaves up to 6 m - shock absorber in closing
URSUS-A43 230V - irreversible for leaves up to 6 m - shock absorber in closing
The URSUS operator is constructed to form part of a swing gate
automation system. Allows the requirements of standard
EN 12453 to be fulfilled.
t comprises a metal body, which contains a hydraulic pump and
a drive piston.
URSUS-A Models (with mechanical slow down)
The URSUS-A models have mechanical slow down bushing in the
piston rod, meaning the speed slows down when approaching
the end of the extension travel (closing travel, when the operator
is installed for inward opening), ending in a soft stop.
ENGLISH
16
INSTALLATION LAYOUT
1URSUS actuator cable 4 x 0,75 mm2
2Control unit cable 3 x 1,5 mm2
3Flashing light with built-in antenna power supply cable 2 x 1 mm2- antenna cable RG58
4Photocells cable 4 x 0,5 mm2(RX) - cable 2 x 0,5 mm2(TX)
5Key switch cable 2 x 1 mm2
6Transmitter -
7Pillar photocells cable 4 x 0,5 mm2(RX) - cable 2 x 0,5 mm2(TX)
8Pillar-mounted digital radio switch -
9n-ground central stop OBL GATORY
10 Side stops OBL GATORY
11 Electrolock OBL GATORY in reversible models
ENGLISH
17
URSUS-31 - URSUS-A31 - URSUS-A33
A B [mm] C [mm] D [mm] E [mm]
80° 155 130 80 860
85° 140 130 80 860
90° 140 120 80 870
90° 115 145 80 845
95° 125 125 80 865
100° 120 120 80 870
110° 105 120 80 870
URSUS-41 - URSUS-A43
A B [mm] C [mm] D [mm] E [mm]
80° 250 180 80 1080
85° 235 175 80 1085
90° 200 195 80 1065
90° 235 150 80 1110
95° 220 155 80 1105
100° 175 190 80 1070
110° 190 155 80 1105
INSTALLATION MEASURES
To carry out a proper installation of the operator parts as well as to ensure the best automation performance, the measurement levels
shown in the following table shall be complied with. Change the gate structure to adapt it to one of the cases in the table, if necessary.
mWARNING: In the case of leaf longer than 2,5 metres, an electric lock must be fitted to ensure an efficent closig.
INWARD OPENING
ENGLISH
18
OUTWARD OPENING
URSUS-31 - URSUS-A31 - URSUS-A33
A B [mm] C [mm] D [mm] E [mm]
80° 150 135 80 735
85° 150 125 80 735
90° 100 155 80 735
90° 130 130 80 735
95° 120 130 80 735
100° 100 135 80 735
110° 95 125 80 735
URSUS-41 - URSUS-A43
A B [mm] C [mm] D [mm] E [mm]
80° 200 235 80 870
85° 180 230 80 870
90° 165 225 80 870
90° 195 200 80 870
95° 160 215 80 870
100° 140 215 80 870
110° 140 195 80 870
INSTALLING THE OPERATOR
mThe operator must work horizontally: to do this, the supports must be positioned with a height difference of 19 mm.
Check horizontality using a Spirit level.
ENGLISH
19
A) - Position the front and rear supports
1. Attach the front (1) and rear (2) supports, keeping strictly
to the dimensions shown in the previous section
mThe installer should choose the support attachment
system (welding, screwing, molding, etc) in accordance
with the composition of the material to which the
supports are attached (metal, concrete, etc).
mAttach the supports on sufficiently robust
structural elements.
mIT IS VERY IMPORTANT TO RESPECT THE DIMENSIONS:
If the dimensions are not respected, the piston rod will not
make the whole travel, meaning the mechanical slow
down system will not work.
2. Weld the support brackets (3) and (4) to the
supports (1) and (2).
mCarry out the welding with the operator withdrawn
and at a distance. If not, the piston rod may become
damaged from Welding splatter, which could lead to
failures and oil leaks.
B) - Mount the ball bearing joint and the gudgeon
1. ntroduce the nut (1) in the ball bearing joint (2).
2. Thread the ball bearing joint-nut set on the piston rod (3).
3. Position the gudgeon (4) in its housing in the rear end cap (5).
4. ntroduce the horizontal pin (6), crossing the gudgeon and
the top.
mHorizontal pin: ø = 10mm, L = 57.2mm
5. Secure the pin using the safety washers (7).
6. Position the caps (8) to close the housing.
ENGLISH
20
C) - Mount the operator on the front support
1. ntroduce the operator ball bearing joint (1) in the
front support pin (2).
2. Only models with mechanical slow down: adjust the
ball bearing joint in order to achieve the required mechanical
slow down distance.
mThe mechanical slow down distance reduces as the ball
bearing joint is unthreaded. The mechanical slow down distance
increases as the ball bearing joint is threaded.
3. Secure the ball bearing joint using the safety washer (3).
4. Lock the safety nut (4) against the servo motor spindle.
D) - Mount the operator on the rear support
1. ntroduce the gudgeon (1) in the support (2).
2. Position the vertical pin (3), crossing the orifices of
the gudgeon and of the support.
mVertical pin: ø = 12mm, L = 37mm
3. Secure the pin using the safety washers (4).
4. Position the caps (5) to close the housing.
E) - Mount the cover and the top
1. ntroduce the rods (4) through the orifices of the top (1)
and the internal cover guides (2).
2. Thread the rods in the front top of the operator (3)
and tighten firmly
3. Position the caps (5) in the holes in the top
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