Upright MX15 Manuel utilisateur

MX15 and MX19

Work Platform

Serial Numbers 20600 - Current

Publication Number: 113101-000

Call Toll Free in U.S.A.

1-800-926-LIFT

UpRight, Inc.

801 South Pine Street

Madera, California 93637

TEL: 559-662-3900

FAX: 559-673-6184

PARTS: 1-888-UR-PARTS

PARTS FAX: 1-800-669-9884

UpRight

Unit S1, Park West Industrial Park

Friel Avenue

Nangor Road

Dublin 12, Ireland

TEL: +353 1 620 9300

FAX: +353 1 620 9301

801 S. PINE ST. MADERA CALIFORNIA 93637 USA

When contacting UpRight for service or parts information, be sure to include the MODEL and SERIAL NUMBERS

from the equipment nameplate. Should the nameplate be missing, the SERIAL NUMBER is also stamped on top of the

chassis above the front axle pivot.

MX15 / MX19

Serial Number 20600 – Current

Stamped Serial Number

Service Manual Page i

OREWORD

This manual contains instructions for the maintenance of the machine. Referring to the Operator Manual

will aid in understanding the operation and function of the various components and systems of the

machine, and help in diagnosing and repair of the machine.

All information contained in this manual is based on the latest product information available at the time of

printing. We reserve the right to make changes at any time without notice. No part of this publication may

be reproduced, stored in retrieval system, or transmitted, in any form by any means, electronic, mechani-

cal, photocopying, recording, or otherwise, without the prior written permission of the publisher. This

includes text, figures and tables.

This manual consists of five (5) parts.

PERATOR

ANUAL

A copy of the Operator Manual that is stored on every UpRight Aerial Work Platform.

ECTION

1 - G

ENERAL

NFORMATION

Contains generic information relevant to all UpRight Aerial Work Platforms.

ECTION

2 - S

ERVICE

AND

EPAIR

Detailed information specific to this UpRight Aerial Work Platform.

ECTION

3 - T

ROUBLESHOOTING

Causes and solutions to typical problems.

ECTION

4 - S

CHEMATICS

Electric and Hydraulic schematics.

Foreword

Page ii Service Manual

OTES

113100-000 | MX15 / MX19 - Operator Manual Page 1

OPERATOR MANUAL

WARNING

All personnel shall carefully read, understand and follow all safety rules, operating instructions,

and the Scaffold Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999

before performing maintenance on or operating any UpRight Aerial Work Platform.

Safety Rules

•NEVER operate the machine without first surveying the work area for surface hazards such as holes, drop-offs, bumps,

curbs, or debris.

•NEVER operate the machine if all guardrails are not properly in place and secured with all fasteners properly torqued.

•ALWAYS close and secure the entrance after entering the platform.

•NEVER use ladders or scaffolding on the platform.

•NEVER exceed the maximum platform load. See “Specifications” on page 16.

•NEVER attach overhanging loads or increase platform size.

•LOOK up, down and around for overhead obstructions and electrical conductors.

•DISTRIBUTE all platform loads evenly on the platform.

•NEVER use damaged equipment. (Contact UpRight for instructions. See toll free phone number on inside back cover.)

•NEVER change operating or safety systems.

•INSPECT the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, damaged cables or

hoses, loose wire connections, and wheel bolts.

•NEVER climb down elevating assembly when the platform is elevated.

•IF ALARM SOUNDS while the platform is elevated, STOP, carefully lower the platform. Move the machine to a firm, level

surface.

•IN CASE OF EMERGENCY push the Emergency Stop button to cut power to all machine functions.

•NEVER perform service on the machine while the platform is elevated without blocking the elevating assembly.

•NEVER recharge batteries near sparks or open flame; batteries that are being charged emit explosive hydrogen gas.

•NEVER replace any component or part with anything other than original UpRight replacement parts without the manufac-

turer’s written consent.

•VERIFY that all labels are in place and legible before using.

•NEVER tow the machine. Transport by truck or trailer only.

•AFTER USE, secure the machine against unauthorized use by turning the Chassis Key Switch OFF and removing the key.

California Proposition 65 Warning.

Battery Posts, terminals and related accessories contain lead compounds, chemicals known to the State of

California to cause cancer and reproductive harm. Wash hands after handling.

NEVER operate or drive with the

platform elevated unless on firm, level

surface.

NEVER position the platform without

first checking for overhead obstructions

or other hazards.

NEVER climb, stand or sit on the

platform guardrails or midrail.

Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard

NEVER operate the machine within ten

(10) feet of power lines.

THIS MACHINE IS NOT INSULATED.

Page 2 113100-000 | MX15 / MX19 - Operator Manual

ONTENTS

Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

General Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

Controls and Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

Pre-Operation Safety Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

System Function Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5

Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

Platform Extension . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Travel With the Platform Lowered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Elevating the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Travel With the Platform Elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Lowering the Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Emergency Lowering. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Parking Brake Release . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Release the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Engage the Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

After Use Each Day. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Transporting the Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

Lifting By Crane. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Moving By Forklift . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Driving or Winching onto a Truck or Trailer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

Blocking The Elevating Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Elevating Assembly Brace Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Elevating Assembly Brace Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Testing the Level Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Hydraulic Fluid. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Battery Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Daily Inspection and Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Daily Preventative Maintenance Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13

Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16

Introduction

113100-000 | MX15 / MX19 - Operator Manual Page 3

NTRODUCTION

This manual covers the application of the MX15 and MX19 Aerial Work Platforms. This manual must be

stored on the machine at all times.

Read, understand and follow all safety rules and operating instructions before attempting to operate the

machine.

ENERAL

ESCRIPTION

WARNING

DO NOT use the machine

if all guardrails are not properly in place and secured

Figure 1:

MX Series

1. Platform Controls

2. Manual Case

3. Deck Extension

4. Platform

5. Elevating

Assembly

6. Chassis

7. Batteries

8. Charger Outlet

Plug

9. Chassis Controls

10. Emergency

Lowering Valve

Knob

11. Hydraulic Fluid

Reservoir

12. Lift Cylinder

13. Level Sensor

(inside chassis)

14. Depression

Mechanism

Support

914

FRONT

Inside

Chassis

Page 4 113100-000 | MX15 / MX19 - Operator Manual

Controls and Indicators

ONTROLS

AND

NDICATORS

The operator shall know the location of each control and indicator and have a thorough knowledge of the

function and operation of each before attempting to operate the unit.

Figure 2:

Controls and Indicators

-O

PERATION

AFETY

NSPECTION

NOTE: Carefully read, understand and follow all safety rules, operating instructions, labels, and the Scaffold

Industry Association’s MANUAL OF RESPONSIBILITIES of ANSI A92.6-1999. Perform the following

steps each day before use.

1. Open modules and inspect for damage, fluid leaks or missing parts.

2. Check the level of the hydraulic fluid with the platform fully lowered. See “Hydraulic Fluid” on page 11.

Add recommended hydraulic fluid if necessary. See “Specifications” on page 16.

3. Check that fluid level in the batteries is correct. See “Battery Maintenance” on page 11.

4. Verify that the batteries are charged.

5. Check that the A.C. extension cord has been disconnected from the charger plug.

6. Check that all guardrails are properly in place and secured.

7. Inspect the machine thoroughly for cracked welds, loose or missing hardware, hydraulic leaks, dam-

aged cables or hoses, loose wire connections and wheel bolts.

1. Circuit Breaker

2. Chassis Key Switch

3. Chassis Lift/Lower Switch

4. Chassis Emergency Stop Switch

5. Hour Meter/Voltage Indicator

1. Steering Switch

2. Interlock Switch (on front of Control

Handle)

3. Control Handle

4. Platform Emergency Stop Switch

5. Lift/Drive Selector Switch

6. Horn Button (optional)

Platform Controls

Chassis Controls

System Function Inspection

113100-000 | MX15 / MX19 - Operator Manual Page 5

YSTEM

UNCTION

NSPECTION

Refer to Figure 1 and Figure 2 for the locations of various controls and indicators.

WARNING

STAND CLEAR of the machine while performing the following checks.

Before operating the machine, survey the work area for surface hazards such as holes, drop-offs, bumps,

curbs, or debris.

LOOK up, down and around for overhead obstructions and electrical conductors.

Protect the control cable from possible damage while performing checks.

1. Move the machine, if necessary, to an unobstructed area to allow for full elevation.

2. Turn the Chassis and Platform Emergency Stop Switches ON by pulling the buttons out.

3. Turn and hold the Chassis Key Switch to CHASSIS.

4. Push the Chassis Lift/Lower Switch to the LIFT position and elevate the platform approximately

2,1 m (7ft.).

5. Install the Elevating Assembly Brace as described on page 10.

6. Visually inspect the elevating assembly, lift cylinder, cables, and hoses for cracked welds and structural

damage, loose hardware, hydraulic leaks, and loose wire connections. Check for missing or loose parts.

7. Verify that the Depression Mechanism Supports have rotated into position under the machine.

8. Check Level Sensor operation (refer to “Level Sensor” on page 10).

9. Remove the Elevating Assembly Brace as described on page 10.

10. Turn and hold the Chassis Key Switch to CHASSIS.

11. Push the Chassis Lift/Lower Switch to the LIFT position and fully elevate the platform.

• Check for erratic operation.

12. Partially lower the platform by pushing Chassis Lift/Lower Switch to LOWER, and check for proper oper-

ation of the audible lowering alarm.

13. Check the Emergency Lowering Valve for proper operation (refer to “Emergency Lowering” on page 7).

14. Lower the platform.

15. Push the Chassis Emergency Stop Switch to check for proper operation. All machine functions should

be disabled. Pull out the Chassis Emergency Stop Switch to resume.

16. Turn the Chassis Key Switch to DECK.

17. Check that the route is clear of surface hazards such as holes, drop-offs, bumps, curbs, or debris, and is

level and capable of supporting the wheel loads.

18. Mount the platform and properly close and secure the entrance.

19. Turn the Lift/Drive Switch to DRIVE.

20. Check for speed and directional control.

• While engaging the Interlock Switch, slowly position the Control Handle to FORWARD then

REVERSE. The farther you push or pull the Control Handle from center the faster the machine will

travel.

21. Push the Steering Switch RIGHT, then LEFT, to check for steering control. Check clearances above,

below, and to the sides of machine.

22. Turn the Lift/Drive Switch to LIFT to check platform lift controls.

• While engaging the Interlock Switch, move the Control Handle to UP to raise the platform.

• While engaging the Interlock Switch, move the Control Handle to DOWN to lower the platform. The

platform should descend and the audible lowering alarm should sound.

23. Push the Platform Emergency Stop Switch to check for proper operation. All machine functions should

be disabled. Pull out the Platform Emergency Stop Switch to resume.

Page 6 113100-000 | MX15 / MX19 - Operator Manual

Operation

PERATION

Before operating the machine, ensure that the Pre-Operation Safety Inspection and System Function

Inspection has been completed and that any deficiencies have been corrected. Never operate a dam-

aged or malfunctioning machine. The operator must be thoroughly trained on this machine.

LATFORM

XTENSION

Figure 3:

Platform Extension

1. Mount the platform and properly close and secure the

entrance.

2. Depress the foot lever located at the rear of the plat-

form extension. Push the platform extension forward

until the pin engages the front stop.

3. To retract the platform extension, depress the foot

lever and pull the platform extension toward the rear

of the machine until the pin engages the rear stop.

RAVEL

ITH

THE

LATFORM

OWERED

1. Check that the route is clear of surface hazards such

as holes, drop-offs, bumps, curbs, or debris.

2. Check that the route is level, and is capable of sup-

porting the wheel loads.

3. Verify that the Chassis Key Switch is turned to DECK

and Chassis Emergency Stop Switch is ON (pulled

out).

4. Mount the platform and properly close the entrance.

5. Check clearances above, below, and to the sides of platform.

6. Pull the Platform Emergency Stop Switch out to the ON position.

7. Turn the Lift/Drive Switch to DRIVE.

8. Engage the Interlock Switch and move the Control Handle to FORWARD or REVERSE to travel in the

desired direction. The speed of the machine will vary depending on how far from center the Control

Handle is moved.

TEERING

1. Turn the Lift/Drive Switch to DRIVE.

2. While engaging the Interlock Switch, push the Steering Switch to RIGHT or LEFT to turn the wheels in

the desired direction. Observe the tires while maneuvering the machine to ensure proper direction.

NOTE: Steering is not self-centering. Wheels must be returned to the straight ahead position by operating the Steering

Switch.

1. Platform Extension

2. Foot Lever

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