Universal Tool UT9911 Manuel

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Universal Tool

™

UT9911

Heavy Duty Low Vibration

Needle Scaler

General Safety Information & Replacement Parts

WARNING: Risk of injury to persons. Read and

understand operation instructions. Always become familiar

with all the instructions and warnings before operating any

pneumatic tool.

TABLE OF CONTENTS

General Safety Information ...........................2

Air Compressor and Air Tool Safety...................2-3

Tool Specifications ..................................3

Installation ........................................4

Maintenance / Lubrication ............................4

Troubleshooting ....................................5

Warranty ..........................................6

Service Parts.......................................7

WARNING:This product contains chemicals known to

the State of California to cause cancer and birth defects or

other reproductive harm. Wash hands after handling.

WARNING:This product contains lead, a chemical known to

the State of California to cause cancer and birth defects or

other reproductive harm. Wash hands after handling.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

7.2.2.3 GENERAL SAFETY RULES

• Multiplehazards.Readandunderstandthesafetyinstructionsbefore

installing,operating,repairing,maintaining,changingaccessorieson,

orworkingnearthepowertool.Failuretodosocanresultinserious

bodilyinjury.

• Onlyqualiedandtrainedoperatorsshouldinstall,adjustorusethe

powertool.

• Donotmodifythispowertool.Modicationsmayreducetheeffec-

tivenessofsafetymeasuresandincreasetheriskstotheoperator.

• Donotdiscardthesafetyinstructions–givethemtotheoperator.

• Donotuseatoolifthetoolhasbeendamaged.

• Warningsshallbegivenagainsttheriskofexplosionorreduetothe

materialbeingprocessed;

• Warningsshallbegivenagainsttheriskofcutting.

7.2.2.4 PROJECTILE HAZARDS

• Failureoftheworkpiece,ofaccessories,orevenofthetoolitselfmay

generatehighvelocityprojectiles.

• Alwayswearimpact-resistanteyeprotectionduringoperationofthe

tool.Thegradeofprotectionrequiredshouldbeassessedforeach

use.

7.2.2.5 ENTANGLEMENT HAZARDS

• Entanglementhazard-choking,scalpingand/orlacerationscanoccur

ifneckware,hairorglovesarenotkeptawayfromtoolandacces-

sories.

7.2.2.6 OPERATING HAZARDS

• Useofthetoolmayexposetheoperator’shandstohazardsincluding

crushing,impacts,cutsandabrasionsandheat.Wearsuitablegloves

toprotecthands.

• Operatorsandmaintenancepersonnelmustbephysicallyableto

handlethebulk,weightandpowerofthetool.

• Holdthetoolcorrectly:bereadytocounteractnormalorsudden

movements–havebothhandsavailable.

• Maintainabalancedbodypositionandsecurefooting.

• Keephandsawayfromrotatingorreciprocationaccessories,spindles

orothermovingparts.

• Releasethestartandstopdeviceinthecaseofaninterruptionofthe

energysupply

• Useonlylubricantsrecommendedbythemanufacturer.

7.2.2.7 REPETITIVE MOTIONS HAZARDS

• Whenusingapowertool,youmayexperiencediscomfortinyour

hands,arms,shoulders,neck,orotherpartsofyourbody.

• Whileusingapowertool,positionyourbodyinacomfortable

posture.Maintainsecurefootingandavoidawkwardoroff-balanced

postures.Changingyourpostureduringextendedtasksmayhelp

avoiddiscomfortandfatigue.

• Ifyouexperiencesymptomssuchaspersistentorrecurringdiscom-

fort,pain,throbbing,aching,tingling,numbness,burningsensation,

orstiffness,donotignorethesewarningsigns.Promptlytellyour

employerandconsultaqualiedhealthprofessional.

7.2.2.8 ACCESSORY HAZARDS

• Onlyusesizesandtypesofaccessoriesandconsumablesthatare

recommendedbythepowertoolmanufacturer.

7.2.2.9 WORKPLACE HAZARDS

• Slips,tripsandfallsaremajorcausesofworkplaceinjury.Beaware

ofslipperysurfacescausedbyuseofthetoolandalsooftriphazards

causedbytheairlineorhydraulichose.

• Proceedwithcareinunfamiliarsurroundings.Hiddenhazardsmay

exist,suchaselectricityorotherutilitylines.

• Thispowertoolisnotintendedforuseinpotentiallyexplosiveatmo-

spheresandisnotinsulatedfromcomingintocontactwithelectric

power.

• Makesuretherearenoelectricalcables,gaspipesetc.thatcould

causeahazardifdamagedbyuseofthetool.

7.2.2.10 DUST AND FUME HAZARDS

• Dustfromsomeworkprocessescancausecancer,birthdefectsor

otherrespiratorydiseases.Riskassessmentofthesehazardsand

implementationofappropriatecontrolsisessential.

• Ifthepneumatictoolisusedinadustlledenvironmentexhaust

aircancauseadusthazard

• Dustsandfumesgeneratedwhenusingpowertoolscancause

illhealth(forexample:cancer,birthdefects,asthmaand/order-

matitis);riskassessmentofthesehazardsandimplementationof

appropriatecontrolsofisessential.

• Riskassessmentshouldincludedustcreatedbytheuseofthetool

andthepotentialfordisturbingexistingdust.

• Operateandmaintainthepowertoolasrecommendedinthese

instructions,tominimizedustorfumeemissions

• Directtheexhaustsoastominimizeddisturbanceofdustinadust

lledenvironment

• Wheredustsorfumesarecreated,thepriorityshallbetocontrol

thematthepointofemission.

• Allintegralfeaturesoraccessoriesforthecollection,extractionor

suppressionofairbornedustorfumesshouldbecorrectlyused

andmaintainedinaccordancewiththemanufacturer’sinstructions.

• Select,maintainandreplacetheconsumable/insertedtoolas

recommendedintheseinstructions,topreventanunnecessary

increaseindustorfumes

• Userespiratoryprotectionasinstructedbyyouremployeroras

requiredbyoccupationalhealthandsafetyregulations;

7.2.2.11 NOISE HAZARDS

• Unprotectedexposuretohighnoiselevelscancausepermanent,

disabling,hearinglossandotherproblemssuchastinnitus(ring-

ing,buzzing,whistlingorhummingintheears);

• Riskassessmentofthesehazardsandimplementationofappropri-

atecontrolsofisessential.

• Appropriatecontrolstoreducetheriskmayincludeactionssuchas

dampingmaterialstopreventworkpiecesfrom‘ringing’

• Usehearingprotectionasinstructedbyyouremployeroras

requiredbyoccupationalhealthandsafetyregulations;

• Operateandmaintainthepowertoolasrecommendedinthese

instructions,topreventanunnecessaryincreaseinnoiselevels;

• Select,maintainandreplacetheconsumable/insertedtoolas

recommendedintheseinstructions,topreventanunnecessary

increaseinnoise. 

7.2.2.12 VIBRATION HAZARDS

• Exposuretovibrationcancausedisablingdamagetothenerves

andbloodsupplyofthehandsandarms;

• Wearwarmclothingwhenworkingincoldconditionsandkeep

yourhandswarmanddry;

• Ifyouexperiencenumbness,tingling,painorwhiteningoftheskin

inyourngersorhands,stopusingthepowertool,andtellyour

employer.Youshouldalsoseekmedicaladvicefromaqualied

occupationalhealthprofessional.

• Operateandmaintainthepowertoolasrecommendedinthese

instructions,topreventanunnecessaryincreaseinvibration;

• Select,maintainandreplacetheconsumable/insertedtoolas

recommendedintheseinstructions,topreventanunnecessary

increaseinvibrationlevels;

• Supporttheweightofthetoolinastand,tensionerorbalancer,

becausetheoperatorcanthenusealightergriptosupportthetool.

• Holdthetoolwithalightbutsafegriptakingaccountofthe

requiredhandreactionforces,becausetheriskfromvibrationis

generallygreaterwhenthegripforceishigher.

7.2.3ADDITIONAL SAFETY INSTRUCTIONS FOR PNEUMATIC

POWER TOOLS - AIR SUPPLY & CONNECTION HAZARDS

• Airunderpressurecancausesevereinjury.

• Alwaysshutoffairsupply,drainhoseofairpressureanddiscon-

necttoolfromairsupplywhennotinuse,beforechangingacces-

soriesorwhenmakingrepairs.

• Neverdirectairatyourselforanyoneelse.

• Whippinghosescancausesevereinjury.Alwayscheckfordam-

agedorloosehosesandttings.

• Wheneveruniversaltwistcouplings(clawcouplings)areused,lock

pinsmustbeinstalled.

• Donotexceedthemaximumairpressurestatedonthetool.

• Usewhipchecksafetycablestosafeguardagainstpossiblehoseto

toolandhosetohoseconnectionfailure.

• Nevercarryanairtoolbythehose.

Safety Information

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Safety Information (continued)

AIR COMPRESSOR AND AIR TOOL SAFETY

1. Risk of Bursting. Do not adjust the regulator to result in output

pressure greater than the marked maximum pressure of this air

tool.

2. Ensure the hose is free of obstructions or snags. Entangled or

snarled hoses can cause loss of balance or footing and may

become damaged.

3. Never leave a tool unattended with the air hose attached.

4. Do not operate this tool if it does not contain a legible warning

label.

5. Do not continue to use a tool or hose that leaks air or does not

function properly.

6. Never direct a jet of compressed air toward people or animals.

7. Protect your lungs. Wear a face or dust mask if the operation is

dusty.

WARNING: Some dust created by power sanding, sawing,

grinding, drilling and other construction activities contains

chemicals known to cause cancer, birth defects or other

reproductive harm. Some examples of these chemicals are:

Lead from lead based paint, crystalline silica from bricks

and cement and other masonry products, arsenic and

chromium from chemically-treated lumber.

Your risk from those exposures varies, depending on how

often you do this type of work. To reduce your exposure to

these chemicals: work in a well-ventilated area, and work

with approved safety equipment, such as dust masks that

are specically designed to lter out microscopic particles.

Important Warnings Non-Rotary Percussive Power Tool

1. Accessory Hazards

2. Disconnect the non-rotary percussive power tool from the energy supply before changing the inserted tool or accessory.

3. Use only sizes and types of accessories and consumables that are recommended by the non-rotary percussive power tool

manufacturer; do not use other types of sizes of accessories and consumables.

4. For hammers, where appropriate, never use any chisel as hand struck tool. They are specically designed and heat treated for use only

in non-rotary percussive power tools.

5. For hammers and breakers, where appropriate, never use blunt chisels, as they require excessive pressure and can break from failure.

Blunt tool-pieces can increase vibration and therefore, sharp tools should always be used.

6. Avoid direct contact with the inserted tool during and after use, as it can be hot or sharp.

7. Never adjust the non rotary percussive tool or change the accessory backing pad, unless the air supply and air hose is disconnected

from the tool.

8. Always ensure that you are aware of the direction of the material chips and fragments being created by the tools operation and ensure

that the material chips and fragments are not directed to the operator or other persons in the area.

9. Eye protection, hearing protection, safety gloves and safety aprons must always we worn when operating a non rotary percussive tool.

10. Only personnel trained in the correct methods to change accessories and accessory retainers should conduct these operations.

11. Never operate the non rotary percussive tool unless the accessory retainer supplied by the non rotary percussive tool manufacturer is

correctly tted.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Installation

1 Cleaning the air hose

□A 3/8" air hose is required, with a maximum length of 25 ft.

□Clean the air hose of accumulated dust and moisture

before connecting it to the air supply.

NOTE: If a longer air hose is required, connect a 1/2"

air hose to the 3/8" air hose to ensure the drill has the

necessary air supply.

Recommended Air Line Set-Up

Part Description

AAir Tool

B Quick Plug

C Quick Coupler

D Air Hose

E In-line Regulator

F In-line Lubricator

G In-line Filter

H Air Compressor

Ensure the air line is shut-off and drained of air before removing this tool for service or changing sockets. This will prevent the tool from

operating if the throttle is accidentally engaged.

LUBRICATION

□An in-line lter-regulator-lubricator is recommended as it increases tool life and keeps the tool in sustained operation.

□Regularly check and ll the in-line lubricator with air tool oil. Avoid using excessive amounts of oil.

□Adjust the in-line lubricator by placing a sheet of paper next to the tool’s exhaust ports and holding the throttle open approximately 30

seconds. The lubricator is properly set when a light stain of oil collects on the paper.

□If it is necessary to store the tool for an extended period of time (overnight, weekend, etc.), generously lubricate the tool through the air

inlet. Run the tool for approximately 30 seconds to ensure the oil is evenly distributed throughout the tool. Store the tool in a clean and

dry environment.

□Recommended lubricants: Air tool oil or any other high grade turbine oil containing moisture absorbent, rust inhibitors, metal wetting

agents, and an EP (extreme pressure) additive.

Maintenance

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Troubleshooting

Problem Possible Cause Solution

The tool runs slowly or will not

operate.

There is grit or gum in the tool. Flush the tool with air tool oil or gum solvent.

The tool is out of oil. Lubricate the tool according to the lubrication

instructions in this manual.

The air pressure is low. □Adjust the regulator on the tool to the

maximum setting.

□Adjust the compressor regulator to the tool’s

maximum setting of 90 psi.

The air hose leaks. Tighten and seal the hose ttings with pipe thread

tape if leaks are found.

The air pressure drops. □Ensure the hose is the proper size. Long

hoses or tools using large volumes of air may

require a hose with an I.D. of ½" or larger

depending on the total length of the hose.

□Do not use a multiple number of hoses

connected together with a quick connect

tting. This causes additional pressure drops

and reduces the tool power. Directly connect

the hoses together.

There is a worn rotor blade in the motor. Replace the rotor blade.

There is a worn ball bearing in the motor. Remove and inspect the bearing for rust, dirt, and

grit. Replace or clean and grease the bearing with

bearing grease.

There is moisture blowing out

of the tool’s exhaust.

There is water in the tank. Drain the tank. (See the air compressor manual

for instructions.) Lubricate the tool and run it until

water is not evident. Lubricate the tool again and

run for 1-2 seconds.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Warranty

Limited Warranty: Universal Tool warrants its tools to be free from defects in material and workmanship for one year from the date of

purchase. This warranty does not apply to tools which have been abused, misused, modied or repaired by someone other than Universal

Tool or its authorized service centers. If a UT tool proves defective in material or workmanship within one year after purchase, return

it to any authorized service center or Universal Tool freight prepaid. Please enclose your name, address and adequate proof of date of

purchase and a short description of the defect. Universal Tool will,at its option, repair or replace defective tools free of charge. Repairs or

replacements are warranted as described above for the remainder of the original warranty period. Universal Tool's sole liability and your

exclusive remedy under this warranty is limited to repair or replacement of the defective tool.

There are no other warranties expressed or implied and Universal Tool shall not be liable for incidental, consequential or special damages,

or any other damages,costs or expenses excepting only the cost or expense of repair or replacement as described above.

Universal Tool a Division of Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park, High Wycombe, HP14 3BY, UK

Service Parts / Exploded View Drawing

REF PART # DESCRIPTION REF PART # DESCRIPTION REF PART # DESCRIPTION REF PART # DESCRIPTION

1 109130 Needles (18) 7 991107 Screw 13 991113 Piston Ring 19 991119 O-ring (2)

2 991102 Front 8 991108 Balance 14 991114 Damper 20 991120 Rear

3 991103 Forward Spring 9 991109 Seal Ring 15 991115 Limit Ring 21 991121 Spring

4 991104 Needle Holder 10 991110 Balance Extension 16 991116 Valve 22 991122 Pin

5 991105 Housing 11 991111 Seal Ring 17 991117 Lever 23 991123 Rear Spring

6 991106 Housing Cover 12 991112 Piston 18 991118 Valve Stem 24 991124 O-ring

Universal Tool

™

Retain this manual for future use.

Questions, problems, missing parts?

Call Customer Service

0900-1700 Monday-Friday

01-494-883300

Universal Air Tools Company Ltd.

Unit 8 Lane End Industrial Park

High Wycombe, HP14 3BY, UK

[email protected]

www.universal.co.uk

Call Customer Service

8 a.m.-5 p.m., EST, Monday-Friday

1-800-356-3392

Universal Tool a Division of

Florida Pneumatic Mfg. Corp.

851 Jupiter Park Lane, Jupiter FL 33458

www.Florida-Pneumatic.com

US UK

Table des matières

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