ujk technology 506300 Manuel utilisateur
•Through Dovetail •Lapped/Half Blind Dovetail •Finger/ Box Joint
Dovetail Jig
Code 506300
Original Instructions
AT&M:
29/05/2019
BOOK REF :
508484
Index of Contents
2
Copyright
This product has been wholly manufactured
in TAIWAN incorporation with Axminster Tools & Machinery
Copyright 02
What’s Included 03
Introduction 04
Key Features 04
General Instructions for 230V Routers 04-05
Safety Instructions for use of Routers 05
Dovetail Jig Assembly 06-07
Illustration and Parts Description 08-09-10
Dovetail Jig Set-up 11
UJK Dovetail Jig Processes
(Chapter 0.1) Process for Through Dovetail 12-13-14-15-16-17
(Chapter 0.2) Process for Lapped/Half Blind Dovetail 17-18-19-20-21-22
(Chapter 0.3) Process for Finger/Box Joint 23-24-25
Exploded Diagram/Parts List 26-27
The symbols below advise that you follow the correct safety procedures when using this product.
Fully read manual
and safety instructions
before use
Eye protection
should be worn
Ear protection
should be worn
HAZARD
Dust mask
should be worn
What’s Included
3
Quantity Item Part Model Number
506300
1 No UJK Dovetail Jig with Eccentric Bar Handles A
2 No Comb Bar Support Brackets B
1 No Dust Extraction Mounting Plate C
1 No Lapped/Half blind Dovetail Guide D
1 No Through Dovetail and Finger Joint Guide E
1 No Dust Extraction Moulding F
1 No 63mm Adaptor G
2 No Guide Bushes H
1 No Butterfly Hex Key I
Bags Comprising:
4 No Countersunk Hex Screws J
2 No Extraction Moulding Stops K
1 No 1/4" Shank, 13.55mm Diameter Dovetail Cutter
1/4”Shank, 10.39mm Diameter Straight Pin Cutter
1/4" Shank, 12.5mm Diameter Box Joint Cutter L
A
B
C
D
E
F
H
I
K
J
G
L
Introduction
4
General Instructions for 230V Routers
• Half blind, through dovetails and finger joints
• 300 Capacity, 6-28mm thickness of material
• Heavy gauge steel pressings
• Stabiliser bar for more accurate machining
• Supplied with three 1/4" shank cutters
The UJK Technology Dovetail Jig can be used to cut half
blind dovetails for drawer construction, as well as precise
comb or finger joints which could be used, for example,
in utility furniture. It will also cut through dovetails, which
would be ideally suited for a project like a toolbox.
This tool is robustly made from heavy gauge, 3.5mm
steel pressing and is very simple to set up and use. Fitted
with cam action clamps, the workpieces are held quickly
and securely while the smooth anodised finish on the
6mm thick, machined finger template ensures that both
parts of the joint are cut accurately and cleanly.The jig
can be used with any router that will take 1/2” , 1/4" &
8mm shank cutters. It also has a pre-set router depth
adjustment knob as well as a unique stabiliser bar
located in front of the comb, which provides a much
greater surface area on which to bear the router base. A
matched pair of Axcaliber cutters (7° dovetail/straight)
and an additional guide bush adaptor to suit the router
should also be purchased.
The UJK Dovetail Jig also incorporates a 62mm dust
extraction port to aid safe and efficient operation.
Supplied with 2 x 6mm thick aluminium combs,
American style threaded guide bush as well as full
instructions. Material capacity: 300mm width, 6–28mm
thickness.
Key Features
• Finger joint 12.5mm width, maximum board
thickness 20mm
• Two American style threaded guide bushes (included)
• A compatable guide bush adaptor will need to be
purchased.
• 2 x 6mm thick aluminium guide templates
The following will enable you to observe good working
practices, keep yourself and fellow workers safe and
maintain your tools and equipment in good working
order.
WARNING!! KEEP TOOLS AND EQUIPMENT
OUT OF REACH OF YOUNG CHILDREN
Mains Powered Tools
• Tools are supplied with an attached 13 Amp plug.
• Inspect the cable and plug to ensuree that neither are
damaged. Repair if necessary by a suitably qualified
person.
• Do not use when or where it is liable to get wet.
Workplace
• Do not use 230V a.c. powered tools anywhere
within a site area that is flooded.
• Keep machine clean.
• Leave machine unplugged until work is about to
commence.
• Always disconnect by pulling on the plug body
and not the cable.
•Carry out a final check e.g. check the cutting tool
is securely tightened in the machine and the correct
speed and function set.
•Ensure you are comfortable before you start work,
balanced, not reaching etc.
•Wear appropriate safety clothing, goggles, gloves,
masks etc.Wear ear defenders at all times.
•If you have long hair wear a hair net or helmet to
prevent it being caught up in the rotating parts of
the machine.
•Consideration should be given to the removal of
rings and wristwatches.
•Consideration should also be given to
non-slip footwear etc.
•If another person is to use the machine, ensure they
are suitably qualified to use it.
•Do not use the machine if you are tired or distracted
•Do not use this machine within the designated safety
areas of flammable liquid stores or in areas where there
may be volatile gases.
•Check cutters are correct type and size, are undamaged
and are kept clean and sharp, this will maintain their
operating performance and lessen the loading on the
machine.
•
OBSERVE….
make sure you know what is happening
around you and
USE YOUR COMMON SENSE.
KEEP WORK AREA AS UNCLUTTERED AS IS
PRACTICAL. UNDER NO CIRCUMSTANCES SHOULD
CHILDREN BE ALLOWED IN WORK AREAS.
Safety Instructions for use of Routers
5
1. Make sure you have read and fully understood the
General Instructions and safety precautions that apply
to your router.
2. Before connecting the machine to the supply; check
for obvious signs of damage, paying particular attention
to the plug and the power cable. Rectify or have rectified
any damage you discover. Fit and set the guide bush,
using the Guide Bush Check Centre, to check
concentricity, if you are doubtful of correct centering.
Check the cutter bit you are about to fit is the correct
tool for the job. Check the bit for damage, make sure it
is sharp and clean, check you have the correct collet for
the cutter shank size you are about to fit, ensure that a
sufficient length of the shank is inserted in the collet to
guarantee a secure fixing. (‘K’ line on cutter shank)
Conversely, ensure there is sufficient length of cutter to
carry out the cutting task. Make sure that the tools you
use to fit the cutter bit, or any accessories are the correct
ones, DO NOT risk damaging the router by using the
wrong size spanners, Hex keys, etc. Make sure the ‘chip
screens’(if available) are fitted securely. If dust
extraction is available, connect it.
3. Check that all accessories, tools etc., that have been
used to set the machine up, are removed and set
carefully aside or stowed away correctly.
4. Set the depth of cut, either as one plunge or
incrementally (Staight cutters only).
5. Ensure the machine is switched off. Never engage a
trigger hold-on unless you are actually holding the
machine. Plug the power cable into a correctly rated
switched socket outlet. If extension leads are being
used, check these for damage, do not use if damaged,
check that any extension cables in use are correctly
rated for use with your machine. Switch on the supply.
6. Make sure you are holding the machine in a safe
position, ensure that the cutter bit is not in contact
with anything, and the ‘plunge’is locked off. Give the
machine a quick“burst”, to ensure that everything is
working correctly, check especially for vibration, which
might indicate that the cutter is incorrectly fitted. If you
disconnect the machine; re-fit the cutter and test again.
7. If there is any vibration make sure that the jig is
clamped or fixed firmly to the workbench.
8. Make sure that the power cable is safely positioned
away from the operating area, and when operating
the router, the movement of this operation will not
drag it to within range of the router or cutter.
Dovetail Jig Asssembly
6
Fig 01-02
1. Locate the comb bar brackets (B), dovetail joint guides
(D-E) and four countersink Hex screws (J).
2. Line up the four countersink holes in one of the two
dovetail joint guides (D-E) with the pre-drilled holes in
the comb bar support brackets (B) and secure using the
four Phillips screws (J), see fig 01-02.
3. Loosen back the outer star knobs and inner brass
depth wheel to the front of the dovetail jig, giving
sufficient clearance, see fig 03-04. Line up the elongated
slots in the support brackets (B) with the threaded studs
to either side of the jig and lower the assembly down
until the dovetail guide is seated down on top of the jig.
Tighten the star clamps to lock the dovetail guide
assembly in position, see fig 05-06.
Fig 03-04
Fig 05-06
4. Locate the extraction moulding (F), adjustable stops
(K) and dust extraction mounting plate (C).
5. Line up one of the stops (K) with the mounting plates
‘T’ slot and slide on, see fig 7. Offer up the the ‘T’ bolts to
the underside of the extraction moulding (F) and slide
the assembly onto the mounting plate (C), see fig 8.
Fig 07-08
C
K
Inner brass
depth wheel
Outer clamping star knob
EB
J
Dovetail Jig Asssembly
7
6. Position the extraction moulding (F) on the mounting
plate (C), slide the remaining stop (K) on. Place each stop
to the ends of the mounting plate and tighten, this will
prevent the extraction moulding from sliding off
the plate, see fig 09-10.
7. Lower the extraction assembly down onto the comb
bar supports (B) and insert the rails to the under of the
mounting plate (C) into the machined slots in the comb
bar supports. Lock the stops (K) against the support
brackets (B), see fig 11-12.
Fig 09-10
Fig 11-12
8. Locate the dust extraction 63mm adaptor and insert
it into the extractor moulding (F) outlet, see fig 13. (If
required).
Fig 14-15
Fig 13
Finger joint guide
Half blind dovetail guide
Through dovetail guide
63mm adaptor
Machined slots Rails
F
C
F
K
‘T’ bolt
‘T’ bolt
Other Set-up Configurations
K
B
Illustration and Parts Description
8
Horizontal Clamp bar handle
Horizontal cam bar
Clamp bar
Dovetail mounting bracket
Pressure adjustment knob
Router cutter depth stop Vertical cam bar
Extraction outlet
Pressure
adjustment knob
Illustration and Parts Description
9
Vertical cam clamps (A) and clamp bar (B) Horizontal cam clamps (A) and clamp bar (B)
Router cutter depth adjuster (Pin Depth) Outer clamping star knob (A)
Inner brass depth wheel (B)
Guide bush Dovetail joint guide securing Hex screws
A
A
B
B
A
B
Illustration and Parts Description
10
Mounting bracket holes Vertical pressure adjustment knob Side stop cap screw (A)
Side stop (B)
Horizontal clamping bar assembly Clamping bar plate
Support plate for extraction outlet
Dovetail jig rear view
Dovetail joint guide
B
A
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