U-Line H-1675 Manuel utilisateur

0813 IH-1675PAGE 1 OF 11

πH-1675

110 "AutomAtic

stretcH wrAp

dispenser

1-800-295-5510

uline.com

SYSTEM SPECIFICATIONS

MACHINE DIMENSIONS

Length 99"

Width 60"

Height 129"

Turntable Diameter 59"

Turntable Height from Floor 3"

Wrapping Height 110 "

Operation Space 99 x 60 x 129"

Maximum Load Size 52 x 52 x 110"

Approximate Shipping Weight 1,250 lbs

ELECTRICAL SPECIFICATIONS

115 VAC, 60 Hz, Single-phase, 15 AMP

TURNTABLE SYSTEM

20 loads per hour (spiral)

12 RPM turntable maximum speed

4,000 lbs turntable maximum load capacity

FILM CARRIAGE / ELEVATOR SYSTEM

Adjustable raise and lower speeds

Automatic height detection photoelectric

sensor

FILM DELIVERY SYSTEM

Infinite / Manual Stretch Adjustment

10" Diameter Roll Capacity

20" Roll Width Capacity

CAUTION! Motor control equipment and

electronic controllers are connected to

hazardous line voltages. When servicing

drive and controllers, there may be exposed

components with housings or protrusions at or

above line potential. Extreme care should be

taken to protect against shock.

The user is responsible for conforming to all

applicable code requirements with respect to

grounding requirements. Do NOT use extension

cords to operate the equipment.

Disconnect AC input power before checking

components, performing maintenance,

cleaning up, and when the machine is not in

use. Do NOT connect or disconnect wires and

connectors while power is applied to circuit.

Wiring work should be performed only by

qualified personnel. There is a danger of

electric shock or fire.

WARNING! Loose clothing must NOT be worn

while the machine is in operation. Stay clear

of moving parts while the machine is running.

0813 IH-1675PAGE 2 OF 11

SYSTEM DESCRIPTION

Motor Box

Film Carriage

Stretch Handle

Tower Control Box

Tension Adjustment Knob

Foot Safety Bar

Seat

Turntable

0813 IH-1675PAGE 3 OF 11

SYSTEM SET-UP

MACHINE PLACEMENT

Place the Automatic Stretch Wrap Machine close to

an area where you will be wrapping your pallet loads.

Make sure that there is sufficient room to load/unload

the machine and that you do not stretch the wiring

cable. Remember, you will need to provide electrical

service to a 120 VAC, 15-AMP outlet.

FLOOR WEIGHT BEARING TOLERANCE

The floor must be able to bear the weight of the

machine, the weight of the maximum load, plus a

safety factor. The floor must also be able to tolerate

the stress of the machine’s operation. If fork trucks

will operate on the same weight bearing area, add

the weight of the trucks to the weight bearing stress

tolerance requirements.

MACHINE SET-UP

1. Place skidded machine close to the designated

wrap area. Remove all shipping fasteners holding

the machine to the pallet. The machine may be

crated with the tower tilted down with the motor

cover front carriage roller removed for shipping

purpose.

2. Place forks of the forklift through the tubes provided

at the rear base of the module, remove the

machine from these skids, and place it at the

designated wrap area.

3. If the OPTIONAL ramp (H-1071) is purchased:

Select a ramp position as illustrated below. The

ramp can be positioned anywhere in a 180° rotation

around the front of the turntable. There should be a

1/4"gap between the turntable and the ramp. The

ramp should be fully supported by the floor.

(See Figure 1)

1/4" Gap

180˚

Figure 1

0813 IH-1675PAGE 4 OF 11

1. The H-1675 will arrive with similar crating to what is shown

to the right. Please remove the protective packaging and

prepare the unit to stand up. (See Figure 2)

2. Once the machine has been successfully uncrated, the

next step is to begin erecting the tower. Start by leaning

the tower until fully upright. (See Figure 3)

CAUTION: Heavy Materials! Two or more

people are required for assembly.

3. Align the 5 bolts in the threaded inserts and tighten

completely. Next, the carriage will need to be

mounted to the tower. (See Figure 4)

CAUTION: Always have one or more people

supporting the tower while tightening bolts.

4. To mount the carriage, start by removing the bottom

4 bolts from the carriage mount bracket. (See Figure 5)

ASSEMBLY INSTRUCTIONS

Figure 2

Figure 3

Figure 4

Figure 5

0813 IH-1675PAGE 5 OF 11

TURNTABLE

ASSEMBLY INSTRUCTIONS CONTINUED

5. Loosen the top 2 bolts to hang the carriage in place.

(See Figure 6)

6. Align the top two bolts with slotted bolt holes at the top of

the carriage and hang in place. (See Figure 7)

7. The next step is to remount the photo sensor from its

protected shipping position. (See Figure 8)

8. Tighten up all 6 bolts on the back of the carriage.

(See Figure 9)

TURNTABLE

Figure 6

Figure 7

Figure 8

Figure 9

0813 IH-1675PAGE 6 OF 11

CONTROL BOX

TURNTABLE

SPEED

CARRIAGE

SPEED

START BANDING

BOTTOM

WRAPS

TOP

WRAPS

TURNTABLE

JOG

WRAP

MODES

SYSTEM

RESET

CARRAIGE

JOG

INFO

0813 IH-1675PAGE 7 OF 11

CONTROL BOX CONTINUED

LED DISPLAY

EO Emergency Stop Condition

- - System is normal

A Mode A Selected

B Mode B Selected

CO Continue operation by pushing START button

S System is in Manual

BUTTONS

WRAPPING MODE A - WRAP UP AND DOWN

The LED on the button’s upper left is on. In Mode A, the bottom wrap is applied first, and then

the top wrap follows. The film carriage comes down to its home position after wrapping cycle is

finished.

WRAPPING MODE B - WRAP UP ONLY

The LED on the upper left is on. In Mode B, after a bottom to top wrapping is completed, the

carriage stays on the top. The START button flashes at this point. To resume the operation, push

START. When the carriage reaches the bottom, the START button turns off. Push START button again

to begin a new cycle.

The TURNTABLE JOG button allows you to manually operate the turntable. When this button is

pushed, the light on the button’s upper left is on. Push START button to run the table. Pushing

the button again will stop the turntable and the light will turn off. This button may be used in

conjunction with the CARRIAGE JOG button.

The CARRIAGE JOG button allows you to manually operate the carriage. When this button is

pushed, one of the lights on the button’s upper right or left is on. The upper left light indicates

that the carriage will go up when the START button is pushed. Conversely, the upper right light

indicates the carriage will go down when the START button is pushed. To pause operation, simply

push this button again. Both indicator lights will go off. This button may be used in conjunction

with the TURNTABLE JOG button.

Push this RESET button, followed by the START button, to reset the system. The turntable will return to

its home position and the carriage will lower.

Push the TOP WRAPS button to select the number of top wraps desired (0 - 9).

0813 IH-1675PAGE 8 OF 11

CONTROL BOX CONTINUED

Push the BOTTOM WRAPS button to select the number of bottom wraps desired (0 - 9).

Turn the CARRIAGE SPEED adjustment knob clockwise to increase, and counterclockwise to

decrease the carriage speed. This allows you to adjust the overlap of your film.

Turn the TURNTABLE SPEED adjustment knob clockwise to increase, and counterclockwise to

decrease the turntable speed.

The BANDING button is used for applying multi-layer reinforcing wraps in automatic or manual

mode. Push and hold this button: the carriage will stop raising / lowering. When released, the

carriage will resume its movement.

The EMERGENCY STOP button stops the turntable in the event of emergency. This will NOT stop the

turntable instantly. The turntable will coast to a stop, depending on the load’s weight, after this

button is pushed.

This switches the main power ON or OFF.

WARNING! The FOOT SAFETY BAR, located underneath the film carriage works only when

the machine is ON. When the bar is activated, the main power will shut OFF. Releasing

the bar will reactivate the main power. Push START button to resume the operation.

0813 IH-1675PAGE 9 OF 11

MACHINE OPERATION

FILM LOADING

CAUTION! Be sure EMERGENCY STOP is pushed

in before threading the film and pulled out

when the film is threaded.

1. Place the film on the film mandrel.

2. Set the Stretch Handle to the OFF position to release

film tension.

3. Follow the Film Feed Diagram and thread the 6 foot

film tail ALL THE WAY through the rollers.

4. Set the Stretch Handle to the OFF position to release

film tension.

5. Rotate the Stretch Tension Adjustment

Knob clockwise to increase film tension or

counterclockwise to decrease film tension.

6. Attach the film securely to the pallet. Tying the end

of the film in a knot often helps secure the film to

the pallet.

NORMAL SYSTEM START-UP

1. Place the film on the film mandrel.

2. Set the Stretch Handle to the OFF position to release

film tension.

3. Thread the film as instructed and attach it to the

product.

4. Set the desired numbers for top and bottom wrap

counts.

5. Select wrapping mode A or B.

6. Press the START button to initiate cycle.

STOP CONDITION

1. In the event of an emergency, press the STOP

button. This cancels the current wrapping cycle

and immediately stops the system. The turntable will

coast to a stop.

2. Correct the problem

3. Pull the STOP button out and perform normal system

start-up procedure.

NOTE: After pressing the STOP button, wait for

at least 60 seconds before pulling the button

back out. This will allow the microcontroller

card to completely turn off.

APPLYING REINFORCEMENT WRAPS

1. Press the START button as normal to initiate cycle.

2. As the carriage travels up, press and hold the

BANDING button. The carriage will stop and

reinforcing wraps will be applied.

3. Letting go of the BANDING button will resume the

cycle.

LESS

STRETCH

0100

OFF

Stretch Tension

Adjustment Knob

Film Feed

Diagram

Stretch Handle

(Off Position)

Stretch Tension

Indicator

Figure 10

0813 IH-1675PAGE 10 OF 11

SELF-TEST PROCEDURE

An operator may check the status of the machine

by running a self-test. If the procedure is carried out

properly, the INFO screen will display the location of the

problem(s).

To run the self-test, follow the procedure below:

1. Turn the turntable and carriage speed adjustment

knobs to maximum (clockwise) position.

2. Put a load on the turntable (about 3 feet tall).

3. While holding down the TURNTABLE JOG and

CARRIAGE JOG buttons, turn the main disconnect

switch ON.

4. Release the buttons after the screen shows “EE”.

5. Push the START button. The machine will run the test,

which takes approximately 2 minutes.

6. The screen will display the alarm code. Refer to the

table below for code information.

DISPLAY POSSIBLE PROBLEM LOCATION(S)

A1 Film carriage Safety Bar

EMERGENCY STOP button

Electrical enclosure safety switch

B1 Film carriage max upper limit switch

C1 Film carriage max down limit switch

D1 Turntable count/home proximity switch

E1 BANDING push button

F1 START push button

G1 Package height photo sensor

A2 START light

B2 Turntable motor

C2 Carriage motor

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