TYROLIT Hydrostress PPH20RR Series Manuel utilisateur
Operating Instructions
Spare Parts List
10983818 en / 17.7.07
Drive Unit PPH20RR***
Index 000
Operating Instructions
10983818 en / 17.7.07
Manufacturer's address:
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00
TYROLIT Hydrostress AG reserves the right to make technical changes
without prior notice.
Copyright © 2007 TYROLIT Hydrostress AG, CH-8330 Pfäffikon ZH
All rights reserved, in particular the copying and translation rights.
The reprinting of these Operating Instructions, includingextracts, is prohib-
ited. No part of these Operating Instructions may be reproduced in any
form whatsoever or be processed, copied or distributed using electronic
systems without the written permission of TYROLIT Hydrostress AG.
Operating Instructions Overview
PPH20RR*** / 000 I (II)
Overview
Page
0 Introduction 1
0.1 Congratulations!- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
0.2 Validity of these Operating Instructions - - - - - - - - - - - - - - 2
0.3 Standards - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
0.4 Delimitation of the system- - - - - - - - - - - - - - - - - - - - - - - - 2
1 Product description 1
1.1 Application - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.2 Safety measures - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.3 Operating instructions for connectable equipment- - - - - - - 1
1.4 Name plate - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
1.5 Information sign- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
1.6 EC Declaration of Conformity - - - - - - - - - - - - - - - - - - - - - 3
1.7 Technical data - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
1.8 Hydraulics - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 5
1.9 Electrical equipment- - - - - - - - - - - - - - - - - - - - - - - - - - - - 6
1.10 Water - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.11 Noise exposure (noise level)- - - - - - - - - - - - - - - - - - - - - - 7
1.12 Scope of supply- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
1.13 Country list for radio transmission frequency- - - - - - - - - - - 8
2 Safety instructions 1
2.1 General- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2.2 General safety rules- - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
2.3 Safety principles - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
2.4 Responsibility - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 3
2.5 Generally applicable warnings of residual dangers - - - - - - 5
3 Design and function 1
3.1 Design - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
3.2 Function - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
3.3 Radio remote control - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
4 Controls and displays 1
4.1 Controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
4.2 Electric controls - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
4.3 Displays - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
5Operation 1
5.1 Personnel qualifications - - - - - - - - - - - - - - - - - - - - - - - - - 1
5.2 System requirements - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
5.3 Preparatory operations- - - - - - - - - - - - - - - - - - - - - - - - - - 2
5.4 Working - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 7
5.5 After the work - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 11
6 Servicing 1
6.1 Servicing and maintenance table- - - - - - - - - - - - - - - - - - - 1
Overview Operating Instructions
II (II) PPH20RR*** / 000
7 Corrective maintenance 1
7.1 Troubleshooting - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
7.2 Storage - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4
8 Transport 1
8.1 Transport- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
8.2 Safety instructions - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
8.3 Crane shackles and transport handles - - - - - - - - - - - - - - - 2
9 Disposal 1
9.1 General - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 1
9.2 Disposal regulations - - - - - - - - - - - - - - - - - - - - - - - - - - - - 2
9.3 Disposal of the Drive Unit PPH20RR*** - - - - - - - - - - - - - - 2
Operating Instructions Introduction
PPH20RR*** / 000 0-1
0 Introduction
0.1 Congratulations!
You have decided to purchase a tried and tested TYROLIT
Hydrostress AG system and have thus acquired a highly sophisticated and
reliable state-of-the-art unit.
Thanks to the emphasis we place on quality assurance, your TYROLIT
Hydrostress AG system is another top-of-the-range Swiss product:
• High performance
• Reliable operation
• High portability
• Easy handling
• Low maintenance costs
Only original TYROLIT Hydrostress AG spare parts can guarantee quality
and interchangeability.
In the case of neglected or inappropriate maintenance, we will be unable
to accept the warranty commitment as specified in our terms of delivery.
Any repair work must be carried out by trained personnel only.
If you need more details about how to keep your TYROLIT Hydrostress AG
system in perfect condition, please contact our after-sales service for fur-
ther information.
We hope that working with your TYROLIT Hydrostress AG system will be
a problem-free and fault-free experience.
TYROLIT Hydrostress AG
Management
Copyright © TYROLIT Hydrostress AG, May 2007
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Phone +41 (0) 44 / 952 18 18
Fax +41 (0) 44 / 952 18 00
Introduction Operating Instructions
0-2 PPH20RR*** / 000
0.2 Validity of these Operating Instructions
This manual is only valid for the following system:
Drive Unit PPH20RR***
0.3 Standards
These Operating Instructions have been prepared in accordance with the
CE Machinery Directive Appendix I and with the relevant standards in force
at the time of printing.
0.4 Delimitation of the system
These Operating Instructions describe the use of the Drive Unit
PPH20RR***.
Operating Instructions Product description
PPH20RR*** / 000 1-1
1 Product description
1.1 Application
The Drive Unit PPH20RR*** has been designed as a component for the fol-
lowing concrete processing systems:
• Hydraulic wall saw systems
• Hydraulic diamond wire saw systems
• Hydraulic core drilling systems
• Hydraulic chainsaws
The applicable mandatory limitations on use and other parameters are con-
tained in Chapter 1 "Technical data" 1.7, 1-4
1.2 Safety measures
Any use other than for the intended purpose (see Chapter 1.1, 1-1) con-
stitutes abuse or misuse.
1.3 Operating instructions for connectable
equipment
In order to ensure safety in the workplace and in danger areas, as well as
the safe operation of connectable equipment, the relevant Operating In-
structions must in all cases be followed.
1.4 Name plate
Fig. 1-1 Name plate
Product description Operating Instructions
1-2 PPH20RR*** / 000
1.5 Information sign
Attached to the plastic hood is an information sign containing the following
information:
• Hose connections
(For a description see "Chapter 5" 5.3.2.1, 5-2)
• Pressure stages
(For a description see "Chapter 5" 5.4.3, 5-8)
• Risk of frost
(For a description see "Chapter 6" 6.1.1, 6-2)
• Hydraulic oil
(For a description see "Chapter 6" 6.1.2.1, 6-2)
Fig. 1-2 Information sign
Operating Instructions Product description
PPH20RR*** / 000 1-3
1.6 EC Declaration of Conformity
We declare under our own liability that this product complies with the fol-
lowing directives and standards:
1.6.0.1 Directive applied:
Machinery Directive 2006/42/EC
EC EMC Directive 89/336/EC
EC Low Voltage Directive 73/23/EC
1.6.0.2 Standards applied:
Description Hydraulic drive unit
Type designation Drive Unit PPH20RR***
Year of construction 2007
EN12100-1
EN 12100-2Safety of machinery – Basic concepts, general design
principles
EN 294 Safety of machinery – Safety distances to prevent upper limbs
reaching danger areas
EN 349 Safety of machinery – Safety distances to avoid crushing of
body parts
EN 982 Safety of machinery
Safety requirements of safety systems and their components -
Hydraulics
EN 60204-1Safety of machinery - Electrical equipment of machines
Product description Operating Instructions
1-4 PPH20RR*** / 000
1.7 Technical data
1.7.1 Dimensions
Fig. 1-3 Dimensions
1.7.2 Weight
Operating weight 155 kg
1.7.3 Tyres
Wheel Ø 30 cm
Operating pressure 3 bar
65 cm
105 - 120 cm
75 cm
55 cm
Table des matières
