Tuxedo FP8K-B Instructions d'installation

Jun 2017-A

FP8K-B, FP8K-DX & FP8K-DX-XLT

Four Post Storage Lifts

8,000 lbs. Capacity

(4,000 lbs. per axle)

INSTALLATION / OWNERS MANUAL

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

READ THIS MANUAL THOROUGHLY BEFORE INSTALLING, OPERATING, OR MAINTAINING THIS LIFT.

WHEN DONE WITH INSTALLATION BE SURE TO RETURN DOCUMENTS TO PACKAGE AND GIVE ALL

MATERIALS TO LIFT OWNER/OPERATOR. WHEN INSTALLATION IS COMPLETE BE SURE TO RUN

LIFT UP AND DOWN A FEW CYCLES WITH AND WITHOUT “TYPICAL”VEHICLE LOADED ON LIFT.

TABLE OF CONTENTS

•IMPORTANT INFORMATION

•OWNER / EMPLOYER RESPONSIBILITY

•LIFT SPECIFICATIONS

•FLOOR PLAN LAYOUT

•TOOLS REQUIRED

•SELECTING SITE

•MAIN COMPONENTS & ACCESSORY IDENTIFICATION

•INSTALLATION INSTRUCTIONS

•CASTER KIT ASSEMBLY / INSTALLATION

•FOUNDATION & ANCHORING REQUIREMENTS

•SAFETY INSTRUCTIONS & PROCEDURES

•OPERATION INSTRUCTIONS

•PREVENTIVE MAINTENANCE SCHEDULE

•TROUBLESHOOTING

•POWER UNIT PRIMING PROCEDURE

•LATCH & CABLE INSPECTION / ADJUSTMENTS

•EXPLODED VIEWS

•PARTS LIST

•WARRANTY POLICY

IMPORTANT INFORMATION

1. Always inspect the lift for damage and make note of any damage on the bill of lading.

2. In case of freight damage, call the truck line immediately and report the damage as a freight claim.

3. IMPORTANT! Make sure you have extra help or heavy duty lifting equipment when unloading and

assembling the lift.

4. Please read the safety procedures and operating instructions in this manual before operating lift. Keep

this manual near lift at all times. Make sure all operators read this manual.

5. IMPORTANT! Are you installing in a level location? (Lift must be anchored in place if slope is greater

than 1/8”per foot.)

6. Make sure you have enough room to install the lock rods. You will need at least 6’of clearance from the

opposite end of the power unit end of the lift and 6’at the power unit end. The power unit may be

installed on the driver front or the passenger rear corner.

7. Never raise a car until you have double checked all bolts, nuts and hose fittings.

8. Always lower the lift to locks before going under the vehicle or storing another vehicle underneath lift.

9. Never allow anyone to go under the lift when raising or lowering.

OWNER / EMPLOYER RESPONSIBILITY

This is a vehicle lift installation/operation manual and no attempt is made or implied herein to instruct the user

in lifting methods particular to an individual application. Rather, the contents of this manual are intended as a

basis for operation and maintenance of the unit as it stands alone or as it is intended and anticipated to be

used in conjunction with other equipment.

Proper application of the equipment described herein is limited to the parameters detailed in the specifications

and the uses set forth in the descriptive passages. Any other proposed application of this equipment should be

documented and submitted in writing to the factory for examination. The user assumes full responsibility for

any equipment damage, personal injury, or alteration of the equipment described in this manual or any

subsequent damages.

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

LIFT SPECIFICATIONS

Specifications

FP8K

B /

FP8K

XLT

Lifting Capacity

8,000 lbs.

Lifting Height 74.8”82.3”

Overall Length w/ Ramps 207.3”222.5”

Overall Length/ No Ramps 175.5”190.7”

Overall Width

103.5”

109.4”

Runway Tread Width

18.7”

Runway Length 165.5”180.5”

Runway Height 4.3”4.3”

Column Height 86”94”

Clearance between Columns 94.4”100.3”

Clearance between Runways 37.2 42.2”

Outside Runway to Outside Runway 74.8”80.7”

Clearance Under Runways 70”78”

Drive Thru Width 80”87.2

Locking Positions 10 12

Base Plate Size 10”x 12”10”x 12”

Power 115V-20 Amp / 1PH 115V-20 Amp / 1PH

Ship Weight 1,545 lbs. / 1,695 lbs. 1,805 lbs.

Note: The FP8K-B Lift model is the same Lift as the FP8K-DX, just without the Poly

Caster Kit, Drip Trays & Jack Tray.

FLOOR PLAN LAYOUT

(FP8K

DX)

(FP8K

XLT

)

(FP8K

DX)

(FP8K

XLT

)

(FP8K

DX)

(FP8K

DX)

(FP8K

XLT

)

(FP8K

XLT)

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

(FP8K

DX)

(FP8K

XLT)

(FP8K

DX)

(FP8K

DX)

(FP8K

XLT)

(FP8K

XLT)

80.00”

(

FP8K

DX)

87.20”

(

FP8K

XLT

)

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

TOOLS REQUIRED

ØSet of Metric Wrenches and/or Sockets

ØAdjustable Wrench

ØLocking Pliers

Ø25’Tape Measure

ØStep Ladder

ØHammer

ØCrow Bar

Ø4 Foot Level

ØChalk Line

ØFlat Screwdriver

ØHex-Key / Allen Wrench Set

ØNeedle Nose Pliers

ØRotary Hammer Drill (If anchoring)

Ø3/4" Masonry Bit (If anchoring)

Ø3 Gallons of Hydraulic Oil*

*Recommended Oil: ISO 32 Light Hydraulic Oil

SELECTING SITE

Before installing your new lift, check the following.

OVERHEAD OBSTRUCTIONS: The area where the lift will be located should be free of overhead

obstructions such as heaters, building supports, electrical lines etc.

FLOOR REQUIREMENTS: Visually inspect the site where the lift is to be installed and check for cracked or

defective concrete. This lift must be installed on a solid level concrete floor with no more than 2 degrees of

slope. A level floor is suggested for proper installation and level lifting. If a floor is of questionable slope,

consider a survey of the site and/or the possibility of pouring a new level concrete slab. This lift is designed to

be installed on a minimum of 4-1/4”" thick, 3000psi, with steel reinforced concrete. Do not install this lift on

asphalt, wood, or any other surface other than described. This lift is only as strong as the foundation on which

it is installed.

NOTE: This Lift does not require bolting to the floor (BUT) If you choose the option to anchor the Lift to

the floor, please follow the detailed instructions in the manual and criteria above. (See page 16)

DO NOT install this lift outdoors unless special consideration has been made to protect the power unit from

weather conditions. The Power unit is not water proof!

DO NOT install lift close to wall. It is necessary to leave adequate clearance for safe movement around lift.

Suggested clearance to be 1 meter (3 feet) at minimum.

OPERATING CONDITIONS: Lift is not intended for outdoor use and has an operating ambient temperature

range of 41º-104ºF (5º-40ºC).

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

MAIN COMPONENTS IDENTIFICATION

FP8K-DX & FP8K-DX-XLT

Note: The FP8K-B Lift model is the same Lift as the FP8K-DX, just without the Poly

Caster Kit, Drip Trays & Jack Tray.

OPTIONAL ACCESSORIES NOT SHOWN:

·SJ-35 Sliding Scissor Jack –3,500 lbs. capacity

·Aluminum Drive-On Ramps

·90 Degree Power Unit Bracket Kit (only to the rear of Mainside Column for FP8K Lifts)

Column

Power Unit

Column

Jack / Tool Tray

Offside / Sub

Runway

Crossbeam

Power Unit

Wheel Stop

Mainside Runway

Poly Caster Kit

Drip Trays

Drive-On Ramps

(Not shown)

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

INSTALLATION INSTRUCTIONS

Improper installation can cause accelerated wear, resulting in catastrophic failure which may cause

property damage and / or bodily injury. Manufacturer will assume no liability for loss or damage of any

kind, expressed or implied, resulting from improper installation or use of this product. Read this

installation manual in its entirety before attempting to install or operate the lift.

1. Remove plastic wrap from top Runway and remove all hardware. This includes the Power Unit,

‘wire braided’Hydraulic Hose, Jack Tray, Lock Ladders and Hardware Box.

2. While the Mainside Runway (Fig. 2) is upside down, find the end of the Hydraulic Hose that is

already connected to the Cylinder. Locate hole on the side of the Mainside Runway and install

the 90 degree fitting securing to runway with Jam Nut. Also remove the plastic shipping ties

securing the pre-installed Cables.

3. With the Mainside Runway upside down, pull to extend the Cable Ends through the holes on

each end of the Runway. Also, ensure the hydraulic fittings are tightened.

Fig. 2

4. Fully extend the Cylinder Piston Rod by pushing or pulling on the Cable Lock Plates mounted

on the end of the Cylinder.

Mainside Runway

Cable Lock

Plates

Cylinder Piston

Rod

Cylinder Hose

‘Wire braided’Hose

90 degree

Fitting w/

Jam Nut

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

5. Now unbolt the top Mainside Runway (#51) taking the necessary safety precautions to support

runway, as it will need to be flipped over. Note: Using some type of hoist is recommended to

carefully flip the Runway over, so it’s no longer upside down.

6. Locate the Mainside Runway in your bay with the Hydraulic Fitting (#86) facing toward your

previously chosen corner for the Power Unit.

7. Unbolt all four Columns from the shipping brackets and place the Power Unit Column (#1) with

mount bracket in the above chosen corner. Arrange the other three Sub Columns (#2) in the

remaining corners.

8. Unpack the Crossbeams, Ramps, Drip Trays, and Caster Kit from the lower Sub Runway.

Remove the Safety Latch covers (#14) from Crossbeams. They will be reinstalled later.

9. Arrange the Crossbeams so that the Latches’Linkage Rods are facing outward and the Short

Rod (#70) is closest to the Power Unit Column, as shown below in Fig.3.

Fig. 3

Short Rod

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

10. If you have means for securely lifting the

Crossbeam, lower it into the tops of the

Columns. If not, the Columns will have to be

placed horizontally, in order to install the

Crossbeams into the Columns. Then, the

entire end structure (two columns and

crossbeam) will need to be stood up as one.

11. Unpack the Lock Ladders (Fig. 4) from the

package and slide them into the precut slot on

the Rub Blocks (#56) inside each column. After

removing the top Nut from the Lock Ladder,

you are ready to install the Top Caps A & B

(#3 & #4) on the columns.

12. Be aware of the offset hole in column’s Top

Caps. Arrange Top Caps so that the cable

mounting holes are closest to the runways.

Use provided Bolts, Nuts, Washers and Lock

Washers to install Top Caps, as shown in Fig.

4 & 4b.

Fig. 4b

13. Secure Top Cap and Lock Ladder assemblies

together with Washer and Nut as shown in Fig

4b. Note: Ensure Jam Nut is positioned

below Top Caps. Position the Crossbeams at

the second lowest locking position on all columns

Fig. 4

Cable mount

hole

Top Cap

Lock Ladder

FP8K-B / FP8K-DX / FP8K-DX-XLT

Jun 2017-A

14.Stand up and arrange the two end structures (Columns & Crossbeams) so that the outside of

the Crossbeam rail to the outside of the other Crossbeam rail ‘diagonal’measurements are

close. Compare the measurements from the left and the right until they are diagonally within

1/2”. Note: The ½”variance will help in mounting the Runways later.

15. Carefully lift and position each Runway into place and secure to Crossbeams ends with the

provided Hex Bolts (#44), Mounting Plate (#42) and hardware (#19, 45, 46 & 47) as shown in

Fig. 5 & 5b. The lift will square itself as you further assemble it.

Note: Ensure to install the ‘offside’Sub Runway opposite from the Main side Runway and

Power unit Column, as shown in Fig.5b.

Fig. 5 Fig. 5b

Column

Crossbeam

End Structures

Mounting Plate

Sub Runway

Mainside

Runway

Ce manuel convient aux modèles suivants

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