Tuff Tonneaus 413 Guide d'installation

TONNEAU FITTING INSTRUCTION

Mitsubishi Triton Single Cab

2002 - July 2006

Part number: 413

Package includes

1 X Tonneau Cover

4 x Bar Brackets

2 x Tonneau Support Bar

36 x Rivets

3 x Aluminium Rope Track (484mm each)

1 x Lock Bracket

2 x Support Bar Sheath

18 x Rope Buttons

1 x Fitting Instructions

4 x Dowel

18 x Anti Abrasive Discs

1. TONNEAU COVER FITTING

NOTE Read entire instructions prior to start.

1.1 BASIC TOOL REQUIRED

Drill, 4mm Drill Bit, Rivet Gun, Marking Pencil / Pen

1.2 TONNEAU COVER INSTALLATION PROCEDURE

Note: To prevent corrosion apply an anti-corrosive primer to all holes drilled.

1. Using two pieces of dowel, join the 3 aluminium rope tracks together. Place the other 2

pieces of dowel in the ends of the now joined rope track.

2. Rest the aluminium rope track on the side rails as Shown in Diagram A, and push

forward to the vertical face of the tub.

3. Using a 4.5 mm drill bit, drill 6 holes 50mm from the end of each of the aluminium rope

tracks into the front of tub.

4. Once all the holes have been drilled, remove the dowelling pieces. Squeeze silicon

along the back of the rope tracks and pop rivet into place.

5. To fit the bar brackets, measure the full length from the inside edge at the front of the

tub to the back inside edge of the tub. Divide the measurement by 3 and place the 2 bar

brackets equidistance apart as shown in Diagram A. (5mm from top edge of tub). Drill

and rivet, using 4 rivets. Install the support bars according to the supplied instructions.

6. To fit round body hooks measure 95mm down from the top edge and line up each hook

individually to each bunji loop starting with the two either side of the tailgate handle and

working your way around to the front, drill and rivet buttons alternating from side to side.

7. To Fit Anti-Abrasive Discs: Firstly clean the area behind each bunji head with a clean

rag and methylated sprits. Then attach the anti-abrasive discs centrally behind each

bunji head.

Diagram A

Diagram B

Round body hooks are

95mm down from the

inside edge of the tub

2. TONNO LOCK

The Tonno Lock is now a standard feature included with all

Tuff Tonneaus. The Tonno Lock is situated at the front of

the tonneau cover, so as not to impede the accessibility of

the Tuff Tonneau.

Fitting the lock is simple and only requires a small

attachment on the inside edge of the tub behind the cab.

Together with a padlock, it provides you with an extremely

effective theft deterrent. The Tonno Lock is designed to suit

all utes and prevent thieves stealing your Tuff Tonneau, so you can continue to rely on the Tuff

Tonneaus’ name to give you what you want in a tonneau cover.

2.1 BASIC TOOL REQUIRED

Rivet gun, Drill, Torch, and Marking Pencil/Pen.

You will need to buy a small Padlock- make sure the padlock will go through the hole on the Tonno lock.

2.2 TONNO LOCK CONTENTS

-2 X 4MM Aluminium rivets

-1 x Tonno Lock bracket

2.3 FITTING TONNO LOCK

1. Attach the black lock bracket to the bracket on the tonneau with your padlock, and fit the tarp.

2. Getting under the tarp with a torch, place the lock bracket against the body and mark holes with a

pen.

3. Remove tonneau and drill the marks with a 4 mm drill bit, place the lock bracket in position and

rivet.

3. MULTI-FIT SUPPORT BAR

The Tuff Tonneau Multi - Fit Support Bar is designed to fit

almost all Utes on the Market, from Suburu Brumbys to Cab

Chassis aluminium trays.

3.1 BASIC TOOL REQUIRED

Drill, 4mm drill bit

3.2 MULTI-FIT SUPPORT BAR CONTENTS

-1 x hollow bar centrepiece - 2 x grub screws

-2 x solid bar end piece - 1 x Tonneau bar sheath

3.3 FITTING MULTI-FIT BAR

1. Insert solid bar pieces into either end of hollow tube. Adjust bar so it fits between bar bracket

holders with the holes facing to the ground (so the grub screws don’t rub against the tonneau),

as shown above and then with a white pencil make a mark through the small holes of the

hollow bar onto the solid ends. This is where you will drill a hole to the depth of about 1-2mm

(do not go any further)

2. Join the pieces back together and screw grub screws through the hollow bar into the holes that

you drilled. Make sure you do not over tighten the grub screws. Then place the

tonneau sheath over the bar to stop the bar wearing against the tonneau. Refit the bar. You

may kink the bar in the middle to give it some extra height to assist with water runoff.

Warning if you do not fit the tonneau sheath over the bar, the tonneau cover will quickly wear

through which is not covered by warranty.

4. WARRANTY AND FEEDBACK

Please register your warranty details online at:

QR Code:

Website Link:

http://www.tto.com.au/en-au/warranty.html

Please complete our 2 minute feedback section as we strive to constantly

improve for our customers.

Your Tuff Tonneau is now ready for work.

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