TTM NoXygen C650 Guide de l'utilisateur

2023-11

TTM NoXygen®C650

INSTALLATION,

OPERATING AND MAINTENANCE INSTRUCTIONS................2

KOKOAMISOHJEET,

KÄYTTÖ- JA HUOLTO-OHJEET ........................................12

INSTALLATIE-INSTRUCTIES,

BEDIENINGS- EN ONDERHOUDSINSTRUCTIES..................22

MONTAGEANVISNING,

DRIFT- OCH SKÖTSELINSTRUKTION................................32

Modbus

RTU

Degasser

Technical data

Art.no .................................................... 515 968

System pressure at the connection point,

max.:.....................................................+5.0 bar

Allowable operational temperature:........0 – +70 °C

Ambient temperature:............................0 – +40 °C

Allowable ﬂuids: ....................................Water and deionised water

Ethanol* less than 30 vol%

Kilfrost max 30 vol%

Pressure classiﬁcation: ..........................PN10

Capacity, degassed ﬂuid:.......................min. 135 l/h

Connection dimension:..........................DN15

Electrical data:.......................................1~230 V, 50 Hz, plug

Internal fuse: .........................................10 A

Nominal power: .....................................0.75 kW

Nominal current:....................................5.0 A

Protective class: ....................................IP44

Energy usage: .......................................37 kWh/year **

Communication protocol: ......................Modbus RTU (RS485)

Sound level:...........................................61 dB

Weight:..................................................29 kg

*) When degassing ethanol, make sure the room is well ventilated.

**) Operation with 30 days of fast degassing gives a

energy consumption of 102 kWh in the first year.

TTM NoXygen®is environmentally assessed.

Width: 560 mm

Height: 960 mm

Depth: 253 mm

2023-11

Upon delivery

Instructions: Immediately upon receiving, check to ensure

that the delivery is complete and that nothing

is damaged.

Report any transport damage immediately.

A. Main pipe (return)

B. Inlet with shut-off valve

C. Treatment chamber

D. Return with shut-off valve

Principle of Operation

Table of Content

General

Principle of Operation................................................... 2

Technical Data.............................................................. 2

General Safety Instructions .......................................... 3

Installation .............................................................. 4

Pipe connection .......................................................... 4

Electrical Connection .................................................. 4

Commissioning and Operation...................... 5

Display ..................................................................... 6

Factory Reset ............................................................... 6

Alarm list ....................................................................... 6

Operating Modes ................................................ 6

Maintenance .......................................................... 7

Functional Control............................................... 9

Modbus instructions ..........................................10

Troubleshooting....................................................11

560 253

880

960

290

140

180

1/2” int. thread

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

2023-11 2023-11

General safety instructions

TTM NoXygen®C650 is designed for stationary operation; it

is not meant for mobile system operation. The stipulated war-

ranty period applies only to a maximum of 10,000 degassing

intervals per year.

Installation must be done in accordance with national regula-

tions. Installation must be done by professionals and specially

trained staff. Information on the manufacturer, year of manu-

facture, serial number and technical data can be read on the

data plate afﬁxed to the TTM NoXygen®C650 unit.

Take measures for temperature and pressure fusing in the

system so that the stated, allowable maximum and minimum

operating parameters are not exceeded or undercut, respec-

tively. TTM NoXygen®C650 must only be used in systems for

containing allowable ﬂuids.

Systems using expansion vessels and pressurised expansion vessels

When operating TTM NoXygen®C650, there must be 6 litres of free expansion volume in the system.

Without this, the pressure in the system will increase and the system safety valve may release ﬂuid in order

to reduce the pressure. If this occurs, the system’s expansion vessel like has the wrong input pressure or

there is too little room for expansion and it needs to be replaced with a larger expansion vessel.

Rule of thumb: The input pressure must be 70% of the system pressure.

NOTE: The pressure at the safety valve opening should be 30% above the system pressure.

Systems using pressure maintenance systems with compressors or pumps

Systems with pressure maintenance vessels/compressor vessels for expansion can begin to work intermit-

tently with the degasser, i.e., the expansion vessel empties and ﬁlls according to TTM NoXygen®C650's

opertation cycles. A surge vessel measuring 50 litres should be installed in connection with the pump expan-

sion. (See the image below). The reason why this happens is that the nominal value between the opening and

the magnetic valve and the pump switch is too narrow.Then check the system pressure and system height so

that the correct system pressure is set and then give the nominal value a larger pan.

System pressure and ﬁlling of system ﬂuid

As gasses are removed from the system ﬂuid, the

ﬂuid decreases in volume and the pressure within the

system is reduced. Therefore it is important to moni-

tor the system pressure and to add more system ﬂuid

when necessary. A high gas content and continuous

operation of TTM NoXygen®can result in the system

pressure falling very quickly. An initial inspection is therefore

recommended after only 24 hours of operation.

System pressure

System pressure = system height (m) + 5 m.

Example

System height = 5m + 5m => 1 bar of system pressure

• Before maintenance work, the plug must be disconnected from the wall socket.

• Installation, maintenance and troubleshooting should only be carried out by

qualiﬁed personnel.

• The TTM NoXygen is usually maintenance-free but an annual function check

is recommended to ensure maintained performance, see function check page 9.

• Checking and cleaning of pre-ﬁlters should be done in conjunction with the

function check. In dirty systems cleaning of pre-ﬁlters needs to be done more

frequently, see page 7 and 8.

IMPORTANT!

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

2023-11

Fig. 2.

Fig. 1

Fig. 3

Fig. 4

Fig. 5

OBS!

Existing cables in the coupling slot

should not be moved or

disconnected.

Main ﬂow V

Circulation water

≥300

High gas

Low gas

High gas

Low gas

Main ﬂow V

Circulation water

Main ﬂow V

Circulation water

≥300

High gas

Low gas

High gas

Low gas

Main ﬂow V

Circulation water

Installation

Pipe connection

• TTM NoXygen®is ﬁtted with a ½” internally threaded connection.

The connection is made with a steel-braided hose to system’s return

conduit in front of the pump and exchanger.

• Connection to the system should always be made at the top of the

pipework. When connecting on the bottom of the pipe, TTM MAG 54

or TTM MAG 76 ﬁlters should be installed before TTM NoXygen®

on the incoming pipe. Installation of a ﬁlter on the incoming pipework

is recommended for all other connections.

• The pipe to the degasser must be ﬁtted with shut-off valves. The

distance between connection points shall be at least 300 mm

(Fig. 1 och 2).

Drip Tray

The drip tray’s ½” connection is connected to the ﬂoor drain (Fig. 3).

Floor installation

For ﬂoor mounting, the TTM NoXygen®is placed on its feet so that it is

horizontal (Fig. 4).

Electrical Connection

TTM NoXygen®is connected by plugging in the wall plug to an earthed

socket 1-230 V, 50 Hz Alternatively, it can be connected to a ﬁxed

earthed connection with a circuit breaker. The electrical unit should be

equipped with a residual current device.

Connection to External Monitoring (DUC)

The TTM NoXygen®C650 can be integrated in the building automation

system with MODBUS RTU via RS485. The switching pin is mounted

externally on the right side of the device (Fig. 5).

Adjust the adjusting screws at the ﬂoor

Installation.

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

2023-11 2023-11

Commissioning and operation

1. Starting TTM NoXygen®

Press

MOVEO

twice to start the TTM NoXygen. When the green LED lights up, the unit is now in operation.

2.2 Press

MOVEO

to check time

settings "hh-mm-ss".

2.3 Press

MOVEO

to check start

time for maintenance

degassing "Tstart".

2.4 Press

MOVEO

to check the

number of hours the degasser

should be active during main-

tenance degassing, "Toperat".

2. Check and change settings

MOVEOMOVEOMOVEO

Start?

T Pint: 1.2 bar

MOVEOMOVEO

MOVEO

PROGV 2.23

hh-mm-ss

MOVEOMOVEO

MOVEO

Sengs

hh-mm-ss

Sengs

yy-mm-dd

Sengs

To change settings, press

simultaneously

MOVEO

(up arrow

and down arrow), to get to the

change mode ("Settings" is

displayed on the display).

Simultaneously press

MOVEO

once more to change values.

Conﬁrm and save the setting with

MOVEO

. For further instructions, see

page 6.

2.1 Press

MOVEO

to check date

settings "yy-mm-dd".

MOVEO MOVEO

2.5 Press

MOVEO

to check how long

the TTM NoXygen will run in fast

degassing mode "Days left".

2.6 Press

MOVEO

to change Modbus

address "Modbus ID".

Sengs

Tstart: 13:00

Sengs

Toperat: 1h

Sengs

Modbus ID: 1

Sengs

Days le: 30/30

Sengs

yy-mm-dd

1. Menu for setting of nominal value:

2. Search value to be changed:

3. Menu for changing of nominal value:

4. Set the new nominal value:

5. Lock nominal value:

Up or down

2X to get to the

main menu

Up/down

simultaneously

Up/down

simultaneously

2.7 Press

MOVEO

to change the

minimum permissible system

pressure "Pmin".

2.8 Press

MOVEO

to change the

maximum permissible operating

pressure "SafetyP".

MOVEO MOVEO

Sengs

Pmin: 0.8 bar

Sengs

SafetyP: 5.0 bar

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

2023-11

Display

MOVEO

TTM NoXygen®

PROGV 2.23_650

Factory reset

• Unplug the unit. When in a non-powered state, press

the left and down arrows simultaneously as you

reconnect the plug.

• Hold until “OFF NOW” is shown on the display.

• Release the arrows and unplug the unit again.

• Reconnect NoXygen with the contact.

• NoXygen is now factory reset.

Operating modes

Fast degassing/Intensive degassing

For new installations and system ﬂuid replacement, fast

degassing is recommended. Fast degassing means that the

TTM NoXygen®runs continuously between 00:00 on Monday

and 23:59 on Friday.

The preset value is 30 days of fast degassing, which in most

cases is sufﬁcient to degass the system. In large systems or in

systems with many air pockets, longer time may be needed to

remove all air. It is possible to increase the number of days in

fast degassing mode up to 90 days.

Explanation of display messages

Pint Displays the current pressure inside the vacuum

chamber of the NoXygen®.

Date Setting the date "yy-mm-dd".

Clock Setting of the clock "hh-mm-ss".

Tstart The time when TTM NoXygen®shall start in

timer operation.

Toperat How many hours the TTM NoXygen®shall run in

maintenance degassing per day.

Days left How many days of fast degassing mode

remains before the TTM NoXygen®enters the

maintenance degassing.

Modbus ID TTM NoXygen®address in modbus system.

Pmin Setting the minimum permissible system

pressure (Alarm limit).

SafetyP Setting to avoid the release of the safety valve

(Alarm limit).

nbpumps Number of pump starts.

Maintenance degassing

When the system is degassed, there is very little air left in the

system and it only costs money to keep the degasser active

around the clock and increases wear on the unit.

There is always some air leakage into the system that needs

to be taken care of. During maintenance degassing, the TTM

NoXygen®only runs for a few hours per day, which is sufﬁcient

to take care of the system air leakage. The number of hours

per day needed to maintain low gas levels is shown in the table

below.

Recommended operating time per day

System volume Operating time

10 000 litres 1 hour

20 000 litres 2 hours

30 000 litres 3 hours

40 000 litres 5 hours

50 000 litres 7 hours

Red LED indicates

alarm.

Green LED indicates

that the unit is in

operation.

Enter

Arrows right/left,

up/down.

MOVEO

Pos

01>2 1021 14:37

Position in

alarm list

Alarm number

Alarm date (mm-dd)

Alarm time (hh-mm)

Alarm list

#2 Pmin: The pressure in the connection point is

too low. Increase the pressure up to at

least 0.8 bar.

#4 Pint > SafetyP: The system pressure has exceed the

maximum permissible pressure

"SafetyP".

#5 Max Tcycle: The cycle time has been more than

3 minutes. This indicates that the

incoming ﬂow is blocked in the ﬁlter or

the ﬂow restrictor.

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

Maintenance

2023-11 2023-11

Mounting the strainer basket

5. Replace the strainer basket Cin the inlet valve. Ensure that the ﬁlter

basket is entirely submerged and sits evenly with the valve body.

6. Make sure that the protective cap gasket is correctly located. Screw

the protective cap Bon the inlet valve with a spanner.

7. Turn the inlet and outlet valve handle A to the open position.

Disassembly of the inlet valve

3. Loosen the protective cap Bon the inlet valve with a spanner.

Let the gasket remain in the protective cover.

4. Remove the ﬁlter basket Cand clean it and the protective

cap with water.

Before starting cleaning of the inlet valve,

ensure that:

1. The inlet and outlet valve handle A is in the closed position.

2. The TTM NoXygen® is turned off or the the main power is isolated.

Inlopp Utlopp

Cleaning the ﬁlter basket of the inlet valve

Maintenance of TTM MAG 54

Inlopp Utlopp

!WARNING

If TTM NoXygen®is installed in a heating system then hot

pressurised system ﬂuid may leak out when the protec-

tive cap B is unscrewed.

Inlet

Outlet

Cleaning the particle lter

1. Switch off both TTM NoXygen®and the main

power.

2. Close both inlet valves 1.

3. Install hose 6on the hose connector.

4. Empty the magnetite ﬁlter by opening the

drain valve 3. Leave the water to run until the

housing is empty of water.

5. Unscrew the bottom insert 4.

6. Unscrew the magnet insert 2 (see image 1).

7. Clean the particle ﬁlter 5and other parts

with lukewarm water.

8. Screw the magnet insert back in place 2.

9. Ensure the particle ﬁlter 5 and the O-ring

are correctly installed and screw the bottom

insert 4into the housing.

10. Close the drain valve 3.

11. Open both inlet valves 1.

12. Start TTM NoXygen®.

Cleaning the magnetite trap

1. Switch off both TTM NoXygen®and the

main power.

2. Close both inlet valves 1

(see image 2).

3. Install hose 6on the hose connector.

3. Unscrew the magnet insert 2.

4. Empty the particle trap by opening

the drain valve 3. Leave the water to run

until the housing is empty or until the ﬂuid

is clear and without contaminants.

5. Close the drain valve 3and screw the

magnet insert back in place 2.

6. Open both inlet valves 1

(see image 2).

7. Start TTM NoXygen®.(Image 1)

TTM MAG 54 should be inspected and cleaned regularly, at least

twice per year. The intervals depend on the quantity of particles and

magnesite in the system ﬂuid. If you know the system ﬂuid is very dirty,

the ﬁlter should be inspected and cleaned more often. One sign that

TTM MAG 54 requires cleaning is, for example, that TTM NoXygen®

runs for long intervals exceeding 3 minutes “pump start to pump start”

(see Operating and maintenance instructions for TTM NoXygen®).

(Image 2)

Strong magnetic

ﬁeld

Can affect

pacemaker/ICD Risk of pinching

Also be aware that the

magnet may interfere with

electronic equipment and

pacemakers.

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

Maintenance

2023-11

Maintenance of TTM MAG 76

TTM MAG 76 must be checked and cleaned regularly – at least twice per

year. The interval depends on the quantity of dirt and magnetite in the system

ﬂuid. One sign that TTM MAG 76 requires cleaning is, for example, that TTM

NoXygen®runs for long intervals exceeding 3 minutes “pump start to pump

start”.

Note: Copper paste/silicone grease must be applied to the thread of the

clamp ring once per year or every time the ﬁlter is opened.

1. Switch off TTM NoXygen®.

2. Shut off the shut off valves on the inlet to

TTM MAG 76 and the inlet to TTM NoXygen®.

3. Place a container under the drain valve or connect a hose to it.

4. Open the drain valve.

5. Undo the clamp ring and lift out the magnetic rod and ﬁlter cartridge.

6. Wipe off the black magnetite that is collected on the magnetic rod.

7. Clean the ﬁlter cartridge or replace it if it is damaged.

8. Reﬁt the ﬁlter cartridge and magnetic rod and ﬁx into place with the

clamp ring. Grease the clamp ring threads with copper paste/silicone

grease before tightening.

2. Replaceable ﬁlter cartridge

Article no: u2001217

1. Magnetic rod

261

Ø75

Ø140

410

DN15 (1/2”)

Avtappning

Drainage

OUT

The TTM MAG 54/76 mounts directly on the TTM NoXygen®inlet valve. It is connected

to the system via 1/2" female pipe thread and it is recommended to use a ﬂexible hose.

1. Fit the supplied clamping ring coupling.

2. Connect the ﬂat end of the TTM MAG 54/76 to the clamping ring coupling.

3. Mount the TTM MAG 54/76 directly on the shut-off valve on the inlet of the

TTM NoXygen®.

Installation of TTM MAG 54 and TTM MAG 76

Installation of TTM Offset 510

Art.no: 506430

TTM NoXygen®

Degasser

TTM MAG 54

Magnetite ﬁlter

Main pump

TTM Flexible

hose

TTM Offset

Equalisation

vessel

Return ﬂow

TTM GeniX®

Pressurization unit

Art.no: 506188

Art. no: 514428

1. Close the shut-off valve to the system.

2. Remove the protective cover on the drain valve.

3. Open the drain valve (the spindle located on the side) and let the

water drain out.

4. Remove the black protective cover and take off the valve cap to

air valve.

5. Adjust the rubber lock pre-pressure so that this corresponds to

70-80% of the system pressure by releasing or replenishing air

through the air nipple.

6. Close the drain valve and reinstall the valve bonnet and

protective cover.

7. Reassemble the protective cover to the drain valve.

8. Open the shut-off valve to the system.

Magnetic ﬁeld

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

TTM NoXygen®

Degasser

Blue

control hose

Transparent

bottle

ﬁlled with

water.

TTM MAG 54

Magnetite

separator

Shut off valve

2023-11 2023-11

Pressure Time

1.0 bar 150 s

2.0 bar 140 s

3.0 bar 130 s

4.0 bar 120 s

5.0 bar 110 s

2. Replaceable ﬁlter cartridge

Article no: u2001217

1. Magnetic rod

Before the function check, the pre-ﬁlters must be cleaned (see page 7) and the system pressure

needs to be at least 0.8 bar for the function check to be made.

MOVEO

1. Cleaning prelters

See page 7-8.

2. Expansion vessel control

Check that the expansion vessel is correctly adjusted with cor-

rect pre-pressure and that there is free expansion volume. The

TTM NoXygen®C650 requires at least 6 litres of free expansion

space. If it is suspected that the expansion space is too small,

install TTM Oset expansion vessel (art.no. 506430).

3. Pressure sensor control

Check that the "Pint" pressure on the TTM NoXygen®display

in idle mode is between minimum 0.8 bar and maximum 5.0

bar (the unit will not start if the pressure is below 0.8 bar, see

troubleshooting action 1.1). If the pressure on the display does

not match the system pressure, see troubleshooting action 7.

Also check that the "Pint" reaches at least -0.7 while the pump

is running. If not, see troubleshooting action 2.

4. Operating cycle time control

The time from pump start to pump start should not exceed the

recommendations in the table below. Long cycle times

indicate clogging of lters or ow restrictors.

See troubleshooting action 3.

5. Leakage control

Check that no uid is leaking from the blue control hose, when

the "Pint" pressure is equal to the system pressure of the plant,

in case of leakage, contact TTM. Check that no system uid

is leaking from any of the connections to the pump or vacuum

chamber.

6. Degassing capability control

When the TTM NoXygen® starts, close the shut-o valve on the

inlet and check that the "Pint" pressure reaches at least -0.7. If

not, see troubleshooting action 2. Allow the machine to stand

with the valves closed for at least 5 minutes and check that the

pressure does not change. If the pressure increases, there is a

leak, see troubleshooting action 5:3.

Preparation before function check - Test run settings

Functional control

PROGV 2.23

Days le: 0/30

MOVEO

Sengs

Days le: 0d

Then press simultaneously

MOVEO

to activate

"Settings".

Then press simultaneously

MOVEO

to activate

editing mode.

Press

MOVEO

to set "Days left = 1d".

Conﬁrm by saving the setting

with

MOVEO

Sengs

Days le: 1d

MOVEO

Set the TTM NoXygen® to

continuous operation by

pressing

MOVEO

until "Days left"

appears on the display.

Sengs

Set the TTM NoXygen®to continuous operation by adjusting "Days left" to 1day

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

2023-11

Name Address Read/Write Comment

Pressure 0 Read Present pressure in mbar

Reserved 1 Read Reserved, reads as 0

Reserved 2 Read Reserved, reads as 0

Total pump start count high 3 Read Total number of pump starts, most signiﬁcant 16 bits

Total pump start count low 4 Read Total number of pump starts, least signiﬁcant 16 bits

Stop reason 5 Read Reason for system not running

Reserved 6 Read Reserved, reads as 0

Reserved 7 Read Reserved, reads as 0

Reserved 8 Read Reserved, reads as 0

Reserved 9 Read Reserved, reads as 0

Log entry 1 (newest) – Month 10 Read Month for log entry 1 (newest)

Log entry 1 (newest) – Day 11 Read Day for log entry 1 (newest)

Log entry 1 (newest) – Hour 12 Read Hour for log entry 1 (newest)

Log entry 1 (newest) – Minute 13 Read Minute for log entry 1 (newest)

Log entry 1 (newest) – Code 14 Read Code for log entry 1 (newest)

Log entry 2 – Month 15 Read Month for log entry 2

Log entry 2 – Day 16 Read Day for log entry 2

Log entry 2 – Hour 17 Read Hour for log entry 2

Log entry 2 – Minute 18 Read Minute for log entry 2

Log entry 2 – Code 19 Read Code for log entry 2

Name Address Read/Write Comment

On/Off 0 Read/write Read/set whether the device is started/stopped

Date - Year 1 Read/write Read/set year for system date

Date - Month 2 Read/write Read/set month for system date

Date - Day 3 Read/write Read/set day for system date

Time - Hour 4 Read/write Read/set hour for system time

Time - Minute 5 Read/write Read/set minute for system time

Time - Second 6 Read/write Read/set second for system time

Start time - Hour 7 Read/write Read/set hour for start time of the degassing

Operating time 8 Read/write Read/set number of hours per degassing run

Initial operating time 9 Read/write Read/set initial run time in number of days

Safety valve pressure 10 Read/write Read/set the safety valve’s pressure in mbar

Reserved 11 Read/write Reserved, reads as 0

Min pressure 12 Read/write Read/set lower target threshold for pressure

Reserved 13 Read/write Reserved, reads as 0

Reserved 14 Read/write Reserved, reads as 0

Reserved 15 Read/write Reserved, reads as 0

Alarm type 16 Read/write Read/clear alarms

Modbus registers

Input registers

Modbus settings

Parameter Value

Baud rate 9600

Parity None

Stop bits 1

Modbus mode RTU

Holding register read/write using Modbus function 3 respectively 6.

For log entry 3-6 use address 20-24, 25-29, 30-34, 35-39. For more information please contact TTM.

TTM NoXygen® C650

Installation, operating and maintenance instructions

TTM Energiprodukter AB

For latest updates visit www.ttmenergi.se.

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