Trumpf quicksharp Manuel utilisateur
quicksharp
DK
DGB FE
INL
Betriebsanleitung
Operator's manual
Manuel opérateur
Istruzioni per l'esercizio
Manual de operatión
Driftsvejledning
NL
Gebruiksaanwijzing
Ersatzteilliste
Spare parts list
Liste des pièces de rechange
quicksharp
06/2000
Operator's manual
quicksharp
06/2000
Ordering information Please state title of document, desired language and date of
edition.
TRUMPF GmbH + Co KG
D-71254 Ditzingen
Johann-Maus-Straße 2
Phone (0 71 56) 303-0
Telefax (0 71 56) 303-540
Internet: http//www.trumpf.com
e-mail: [email protected]
This document has been drawn up by the Technical Documentation Dept. of
TRUMPF GmbH + Co.
All rights to this documentation, especially the right of reproduction and
distribution as well as translation, reserved to TRUMPF GmbH + Co., also in the
case of applications for industrial rights. Without the prior written consent of
TRUMPF GmbH + Co., no part of the documentation, in any form whatsoever,
may be reproduced or processed, copied or distributed using electronic systems.
Errors and technical modifications excepted.
TRUMPF GmbH + Co KG
TRUMPF GmbH + Co. cannot be held responsible for possible mistakes in this
documentation. Any warranty for direct and indirect damages, arising in
connection with the delivery or the use of this documentation, is excluded, as far
as this is legally permissible.
Table of Contents
1. For your safety 4
1.1 Overview of dangers 6
2. Description 7
2.1 Technical data 8
2.2 EC Declaration of Conformity 8
3. Installation 9
3.1 Hydraulic oil container 9
3.2 Grinding coolant container 9
3.3 Power supply 10
4. Operation 10
4.1 Regrinding dies 10
4.2 Regrinding flat punches 12
4.3 Regrinding punches with shear (Whisper Tools) 13
5. Maintenance 15
5.1 Sharpening the grinding wheel 15
5.2 Changing grinding wheels 15
5.3 Adjusting the locating stop 16
5.4 Setting the feedrate 16
5.5 Maintenance 17
5.5.1 Utilities 17
5.5.2 Maintenance intervals 17
6. Troubleshooting 18
B60E Table of Contents 3
1. For your safety
With the quicksharp you have at your disposal a grinding machine
which, in terms of safety, is state-of-the-art and safe in operation.
With the declaration of EC conformity and the CE label on the
machine, we confirm that the quicksharp complies with the relevant
regulations on occupational health and safety as stipulated in EC
Machinery Directive 89/392/EEC.
6840-H 3
1,7
16
M achine N °.
20
Nameplate and CE marking Fig. 24072E
The nameplate, together with the CE marking, is affixed to the rear of
the machine.
Despite all these provisions, however, the machine may still represent
a source of danger if incorrectly operated by untrained personnel or if
used for unauthorized application.
☞In addition to the guidelines provided in this manual, the
general guidelines governing safety and accident prevention
must also be observed!
Authorized application The quicksharp is designed for grinding dies, flat punches and
Whispertools.
Liability voided in the Any application beyond and above this shall be construed as
event of unauthorized unauthorized application. The manufacturer shall not be held liable for
application! any damages resulting therefrom; the entire risk rests solely with the
user.
4quicksharp B60E
Modifications to the Unauthorized changes or modifications to the machine by the owner
machine or the operator are strictly prohibited; the manufacturer shall not be
held liable for any injury to persons or material damage resulting
therefrom.
Instructing the Only authorized, trained and suitably instructed personnel may be
personnel entrusted with the operation, maintenance and service of the machine.
This personnel must receive specialized instruction regarding possible
hazards.
Reading the The complete technical documentation on the machine should be
documentation made available for study to all persons charged by the owner with the
operation, maintenance and service of the machine. It is
recommended that the owner obtain written confirmation from his staff
that they have studied and understood the documentation.
Maintenance work The mains plug must always be disconnected before undertaking any
adjustment, maintenance and service work on the machine unless
indicated otherwise.
Using original parts Original parts and accessories have been designed especially for the
machine. Replacement parts for these original parts and accessories
other than those supplied by the manufacturer of the machine are not
inspected and approved by the manufacturer. The incorporation
and/or use of such products may, therefore, have an adverse effect on
the function of the machine and diminish its safety.
Liability disclaimer The manufacturer shall not be held liable for any damage incurred
through the use of non-original parts and accessories or through
improper installation or exchange of original parts and accessories.
Notes on work safety The technical documentation on the machine provides information on
working safety that is of vital importance for the prevention of injuries
ensuing from hazards to health and life. The symbol on the left calls
your attention to this type of information.
☞For your safety: These statements must be observed without
fail!
B60E quicksharp 5
1.1 Overview of dangers
The following overview is a summary of the potential dangers that the
machine may pose to life and health, and of possible injuries. The
design and construction of the machine, coupled with the safety
equipment installed in compliance with EC machinery directive
89/392/EEC, eliminates danger to persons. Any measures that can be
taken by the user to reduce any residual dangers are indicated in the
overview below.
Type of danger Danger point Danger Extra measures*
Mechanical danger
•Being caught or rolled up •Rotary tool holder Danger of injury -
•Grinding wheel Danger of injury -
•Fluids and gases expelled
under high pressure •Hydraulic hoses Danger of injury -
•Parts ejected at high speed •Workpiece Danger of injury -
Electrical danger
•Due to electrical contact •Direct contact with normally Lethal danger -
live parts
•Indirect contact with parts Lethal danger -
that are live when faulty
Danger from noise emission
•Hearing loss •During the grinding process Health hazard -
Danger from material
•Through contact with or by •Grinding coolant Health hazard •Provide for adequate
inhaling toxic fluids, gases, ventilation
mist, vapors and dust •Use grinding coolants as
specified in operator's
manual (non-chlorinated)
Danger due to faults or
malfunctions •Drives Danger of injury -
•Power supply faults •Control voltage Danger of injury -
•Faulty installation •quicksharp Danger of injury •Note operating instructions
Thermal danger - - -
Danger from vibrations - - -
Danger from radiation - - -
*Extra measures the customer can take to reduce any danger remaining despite the
safety equipment of the machine
6quicksharp B60E
2. Description
1 Lifting eyebolt 8 Indicator pin 17 Filter screens
2 Enclosure/top 9 Main switch OFF/ON 18 Hydraulic oil container
3 Rotary tool holder 10 Return flow pipe 19 Return hose for hydraulic oil
4 Locating stop 11 Feed button 20 Intake hose for hydraulic oil
5 Hole for brake 12 Base 21 Throttle valve
release 13 Grinding coolant container 22 Relief valve
6 Flap 14 Grinding coolant intake hose
7 Rotary knob for setting 15 Return flow/grinding coolant
the regrind amount 16 Filter paper
quicksharp Fig. 9885
B60E quicksharp 7
Table des matières
