True blue power TS6 Document technique
Revision
A
•
A
ugust 24, 2023
1 Manual Number 9019857• Revision A, August 24, 2023
FOREWORD
This manual provides information intended for use by people who, in accordance with current
regulatory requirements, are qualified to install this equipment. If further information is required,
please contact:
True Blue Power
c/o Mid-Continent Instrument Co., Inc.
Attn: Customer Service Dept.
9400 E. 34th St. N.
Wichita, KS 67226 USA
Phone 316-630-0101
Fax 316-630-0723
www.truebluepowerusa.com
www.mcico.com
We welcome your comments concerning this manual. Although every effort has been made to
keep it free of errors, some may occur. When reporting a specific problem, please describe it
briefly and include the manual part number, the paragraph/figure/table number, and the page
number. Send your comments to:
True Blue Power
c/o Mid-Continent Instrument Co., Inc.
Attn: Technical Publications
9400 E. 34
th
St. N.
Wichita, KS 67226 USA
Phone 316-630-0101
Fax 316-630-0723
© Copyright 2023
Mid-Continent Instrument Co., Inc.
Download the current
version of this
installation manual
using your
smartphone or tablet.
2 Manual Number 9019857• Revision A, August 24, 2023
TABLE OF CONTENTS
SECTION 1GENERAL DESCRIPTION 4
1.1 INTRODUCTION 4
1.2 PHYSCIAL ATTRIBUTES 4
1.3 UNIT ARCHITECTURE 4
1.4 TECHNICAL SPECIFICATIONS 5
1.5 IMPORTANT SAFETY INFORAMTION 7
SECTION 2PRE-INSTALLATION CONSIDERATIONS 9
2.1 COOLING 9
2.2 EQUIPMENT LOCATION 9
2.3 ROUTING OF CABLES 9
2.4 LIMITATIONS 9
2.5 MODIFICATION 10
SECTION 3INSTALLATION 11
3.1 GENERAL 11
3.2 PRE-INSTALLATION INSPECTION 11
3.3 PARTS 11
3.4 INSTALLATION 11
SECTION 4OPERATION 16
4.1 DESCRIPTION 16
4.2 THERORY OF OPERATION 16
4.3 BATTERY PERFORMANCE AND CAPACITY 18
4.4 MAINTENANCE 18
SECTION 5CONFORMANCE 19
5.1 DISPATCH VERIFICATION AND IN-FLIGHT MONITORING 19
5.2 ROUTINE MAINTENANCE 19
5.3 COMPONENT MAINTENANCE 19
5.4 STORAGE INFORMATION 20
5.5 END OF LIFE 20
5.6 DISPOSAL 20
5.7 ENVIRONMENTAL QUALIFICATION STATEMENT 21
3 Manual Number 9019857• Revision A, August 24, 2023
REVISION HISTORY
Rev Date Detail Approved
A
8/24/2023 Initial Release CAS
4 Manual Number 9019857• Revision A, August 24, 2023
SECTION 1 GENERAL DESCRIPTION
1.1 INTRODUCTION
The True Blue Power TS6 Emergency Battery Power Supply part number 6430006 is designed to
supply DC power for emergency equipment after aircraft power failure occurs. During normal
aircraft operation, the TS6 Emergency Battery Power Supply (EBPS) will utilize the aircraft’s power
to recharge or maintain existing charge at full capacity. The TS6 is a sophisticated power system
that utilizes NiMH cell technology which provides improvements in performance, safety, life, and
weight when compared to traditional or competing backup systems. Consideration given to key
electrical and mechanical design principles yield compliance with regulatory standards and meet or
exceed industry expectations. The TS6 is a complete EBPS that provides significant value and
benefit to an aircraft designer, owner, and operator.
The TS6 requires professional use and maintenance to deliver maximum performance and value
as designed. This manual contains information related to the specifications, installation, operation,
storage, scheduled maintenance, and other related topics associated with the proper care and use
of this product.
1.2 PHYSCIAL ATTRIBUTES
The TS6 consists of a rugged metal chassis with a DB9 style connector for electrical interface, and
a permanently installed rechargeable battery. The unit is designed to be mounted with four 6-32
screws to the aircraft structure.
1.3 UNIT ARCHITECTURE
The unit has four primary functional features:
Power pass through
Internal cell charging.
Cell state of charge gauging
Consistent standby output voltage
The unit passes through normal 28V power, while maintaining internal power storage with internal
battery charge and discharge control. The unit input provides a regulated 24V output in the event
of loss of input power. Additional functions include analog state-of-charge, 80% capacity dispatch
test, and discharge shutdown. All battery management functions are handled internally, including
protection against safety considerations such as short circuit, over temperature, under voltage, and
over voltage conditions.
5 Manual Number 9019857• Revision A, August 24, 2023
1.4 TECHNICAL SPECIFICATIONS, 6430006
Electrical Attributes
Power Input: 24.5 to 32 VDC; 0.5
A
peak
Nominal Power Output 0.25
A
@ 24 VDC Nominal
Max Current Output: 0.25
A
Battery Capacity: 6 Wh
Charge Time @ 28 VDC: ~2 hours for fast charge, majority of capacity
~2.5 hours to complete charge
Discharge Time:
At 50⁰C (122⁰F)
At 23⁰C (73⁰F)
A
t -8⁰C (18⁰F)
60 minutes @ 0.25A
60 minutes @ 0.25A
60 minutes @ 0.25
A
Maintenance: Perform capacity check every 1 year
Table 1.1
Electrical Functions
Table 1.2
Physical Characteristics
Qualifications
Certification: FAA TSO-C173a
Performance Qualification: DO-293A Minimum Operational Performance
Standards for Rechargeable Nickel-Metal Hydride
(NiMH) Batteries and Battery Systems
Environmental Qualification: RTCA DO-160G
Table 1.3
Qualification Standards
Physical Attributes
Weight:0.5 pounds
Dimensions: (see Figure 1.1)
(without connector)
2.75 x 3.00 x 0.94 inches (LxWxH)
Mating Connector: 8017287
Mounting: (see Figure 1.1) #6 Screws (4)
6 Manual Number 9019857• Revision A, August 24, 2023
Figure 1.1
Outline Drawing
7 Manual Number 9019857• Revision A, August 24, 2023
1.5 IMPORTANT SAFETY INFORAMTION
Read this safety information BEFORE maintaining or servicing the battery.
Symbol Definition
This section describes the precautions necessary for safe operations. The following safety
symbols have been placed throughout the guide.
Warnings identify conditions or practices that could result in personal injury.
Cautions identify conditions or practices that could result in damage to the equipment.
Handling Precautions
Though the TS6 has short circuit protection, caution should always be used when working
with battery powered products. It is recommended to wear safety glasses, fire retardant
smocks, and use insulated tools when servicing the EBPS.
Do not disassemble or modify the battery.
The battery contains an alkaline electrolyte. This electrolyte may result in the loss of
eyesight if it comes into contact with an eye. In such cases, do not rub the eye, but
immediately wash the eye with clean water and then consult a doctor.
Remove metal items such as rings, bracelets, and watches when working with
batteries. A battery could produce a short circuit current that could harm a person.
• Ensure that the TS6 service area is properly ventilated and egress paths are
unobstructed.
• Specialized breathing filters are not required under normal use.
• Always use insulated tools.
• Never smoke or allow a spark or flame near the TS6.
Additional Precautions
The following design and operation factors are required for safe use.
• It is not acceptable to combine or use any battery cells or modules other than those
approved by True Blue Power.
CAUTION
W
ARNING
CAUTION
W
ARNING
8 Manual Number 9019857• Revision A, August 24, 2023
• Always use appropriate Electrostatic Discharge (ESD) protection while working with the
TS6.
There are no limitations in storing or using this TS6 in the vicinity of other battery
chemistries. The TS6 does not emit or absorb any gas during storage, transportation or
during normal operating conditions.
Connector terminals must be covered with non-conductive protective devices to avoid
any possibility of shorting during handling, shipping, or storage.
Shipping
Shipping complies with domestic and international shipping regulations.
9 Manual Number 9019857• Revision A, August 24, 2023
SECTION 2 PRE-INSTALLATION CONSIDERATIONS
2.1 COOLING
No internal or external cooling of the unit is required. The unit is designed to operate over a wide
temperature range and includes internal thermal monitoring and protection circuits. See Section 4
for more details.
2.2 EQUIPMENT LOCATION
The TS6 EBPS is designed to mount in a pressurized and temperature-controlled environment.
Although not required, optimum performance and life can be achieved by mounting the TS6 in a
temperature-controlled section of the aircraft that does not require operation below -8°C. The unit
is designed to withstand high levels of condensing humidity. However, installation locations where
the unit could be subject to standing or direct water exposure should be avoided. The unit has no
limitations regarding mounting orientation.
The unit should not be installed in compartments where lines, tanks or equipment containing fuel,
oil or other flammable fluids are present. Installation near potential sources of ignition should be
avoided.
2.3 ROUTING OF CABLES
Avoid sharp bends in cabling and be cautious of routing near aircraft control cables. Also avoid
proximity and contact with aircraft structures, avionics equipment, or other obstructions that could
chafe wires during flight and cause undesirable effects. Cables should not run adjacent to heaters,
engine exhausts, or other heat sources. The signal cable bundle wires are recommended to be no
smaller than 22 gauge.
2.4 LIMITATIONS
The conditions and tests for TSO approval of this article are minimum performance standards.
Those installing this article, on or in a specific type or class of aircraft, must determine that the
aircraft installation conditions are within the TSO standards. TSO articles must receive additional
installation approval prior to being operated on each aircraft. This article meets the minimum
requirements of technical standard order (TSO) C173a. Installation of this article requires separate
approval. The article may be installed only according to 14 CFR Part 43 or the applicable
airworthiness requirements.
See Section 4.3 for Performance Specifications and potential limitations and ratings under various
environmental and application installations. Also see Section 2.2 for limitations associated with
equipment installation location.
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