Troxler 5850v2 Mode d’emploi

Manual of Operation and Instruction

Model 5850v2

Gyratory Compactor

NOTE

Before using the Model 5850v2 Gyratory Compactor,

carefully read this manual. It is especially important to

understand the Safety Warnings on page 1–1. Keep this

manual in a safe place that is always easily accessible

during the use of the Model 5850v2.

Troxler Electronic Laboratories, Inc.

3008 E. Cornwallis Road P.O. Box 12057

Research Triangle Park, NC 27709 U.S.A.

Phone: 1.877.TROXLER

Outside the U.S.A.: +1.919.549.8661

Fax: +1.919.549.0761

www.troxlerlabs.com

Troxler products are protected by U.S. and foreign patents.

Troxler Electronic Laboratories, Inc.

No part of this manual may be reproduced or transmitted in any

form or by any means, electronic or mechanical, including

photocopying, recording, or information storage and retrieval

systems, for any purpose without the express written permission of

Troxler Electronic Laboratories, Inc.

Bindoff is a registered trademark of Chemical Solutions, Inc.

Magnalube-G is a registered trademark of Magnalube, Inc.

Superpave is a trademark of the Strategic Highway Research

Program.

PN 116901

October 2015

Edition 3.0

Model 5850v2 iii

TROXLER SERVICE CENTERS

Troxler Corporate Headquarters

3008 E. Cornwallis Road • P.O. Box 12057

Research Triangle Park, NC 27709

Phone: 1.877.TROXLER (1.877.876.9537)

Outside the U.S.A.: +1.919.549.8661

Fax: +1.919.549.0761

Web: www.troxlerlabs.com

Technical Support

Phone: 1.877.TROXLER (1.877.876.9537)

E-mail: TroxTechSupport@troxlerlabs.com

NORTH CAROLINA SERVICE

CENTER

3008 E. Cornwallis Road

Research Triangle Park, NC 27709

Phone: +1.919.549.8661

Fax: +1.919.549.0761

TroxT[email protected]m

FLORIDA BRANCH OFFICE &

SERVICE CENTER

2376 Forsyth Road

Orlando, FL 32807

Phone: +1.407.681.4221

Fax: +1.407.681.3188

TroxT[email protected]m

MIDWESTERN BRANCH

OFFICE & SERVICE CENTER

1430 Brook Drive

Downers Grove, IL 60515

Phone: +1.630.261.9304

Fax: +1.630.261.9341

TroxT[email protected]m

WESTERN BRANCH OFFICE &

SERVICE CENTER

11300 Sanders Drive, Suite 7

Rancho Cordova, CA 95742

Phone: +1.916.631.0234

Fax: +1.916.631.0541

TroxT[email protected]m

SOUTHWESTERN BRANCH

OFFICE & SERVICE CENTER

2016 East Randol Mill Road

Suite 406

Arlington, TX 76011

Phone: +1.817.275.0571

Fax: +1.817.275.8562

TroxT[email protected]m

TROXLER EUROPE &

SERVICE CENTER

Troxler Electronics GmbH

Gilchinger Strasse 33

D.82239 Alling nr.

Munich, Germany

Phone: ++ 49.8141.71063

Fax: ++49.8141.80731

[email protected]

TROXLER ELECTRONIC TECHNOLOGIES (ZHANGJIAGANG)

1F, Building G, No. 1 Guotai North Road

ZJG, China, 215600

Phone: 0086.512.56793702 Fax: 0086.512.56793701

[email protected]

NOTE

To locate an independent, Troxler-authorized service

partner near you, call 1.877.TROXLER (1.877.876.9537).

ABOUT THIS MANUAL

The Model 5850v2 Manual of Operation and Instruction provides

detailed information about the compactor. The manual includes

product safety information, as well as instructions for the proper

installation and use of the compactor.

This manual is organized as follows:

Chapter 1, Introduction to the Model 5850v2 –Provides

information on the safe use of the compactor; a brief overview

of the compactor and its features; a list of parts and accessories;

and instructions for unpacking and inspection.

Chapter 2, Setup and Operation –Describes the compactor

keypad, and provides instructions for setting up, starting, and

operating the compactor.

Chapter 3, Setup Menu –Provides a detailed description of the

options available from the compactor’s Setup menu.

Chapter 4, Calibration and Verification –Includes instructions

for calibrating the compactor and verifying its calibration.

Chapter 5, Special Functions –Describes the functions available

from the compactor’s Special menu.

Appendix A, Troubleshooting and Service –Provides

maintenance and service information, as well as instructions on

basic troubleshooting.

Appendix B, Menu Map –Shows a map of the compactor’s Setup

menu.

Appendix C, Specifications –Contains the environmental,

performance, electrical, and mechanical specifications of the

compactor.

Model 5850v2 v

HOW TO USE THIS MANUAL

Congratulations on the purchase of the Model 5850v2 Gyratory

Compactor.

The Model 5850v2 Manual of Operation and Instruction contains

information on safely using this unit. Also included in this manual

are safety warnings, basic parameter setup, system troubleshooting,

and general maintenance.

Do not attempt to operate the Model 5850v2 before reading this

manual and the safety warnings posted on the unit. Troxler stresses

that the user is solely responsible for ensuring the safe use of the

Model 5850v2. The manufacturer, its subsidiary, representatives,

and distributors cannot assume responsibility for any mishaps,

damage, or personal injury that may occur from failure to observe

the safety warnings in this manual and posted on the unit.

CONVENTIONS USED IN THIS MANUAL

Throughout this manual, symbols and special formatting are used to

reveal the purpose of the text as follows:

WARNING

Warnings indicate conditions or procedures that, if

not followed correctly, may cause personal injury.

CAUTION

Cautions indicate conditions or procedures that, if not

followed correctly, may cause equipment damage.

NOTE

Notes indicate important information that must be read

to ensure proper operation.

KEYAngle brackets and a different typestyle indicate a

key or character (number or letter) to press on the

compactor keypad. For example, “Press START”

means to press the key labeled START.

DISPLAY A different typestyle is used in text to indicate

information or messages displayed on the

compactor.

DISPLAY- Typestyle and

shading used to

simulate the control

panel display

Numbers indicate a procedure with multiple steps.

Diamonds indicate a list of things needed (such as

equipment) or things to know.

Triangles indicate that more than one option is

available. Carefully select the option that applies.

Model 5850v2 vii

TABLE OF CONTENTS

About This Manual.......................................................................... iv

CHAPTER 1................................................................................ 1–1

Safety Warnings............................................................................ 1–1

Cautions and Warnings................................................................. 1–3

Introduction................................................................................... 1–4

Parts and Accessories.................................................................... 1–8

Inspection...................................................................................... 1–9

Unpacking................................................................................... 1–10

Site Selection.............................................................................. 1–11

Assembly .................................................................................... 1–12

CHAPTER 2................................................................................ 2–1

Control Panel................................................................................ 2–2

Turning the System On................................................................. 2–4

Compacting a Specimen ............................................................... 2–6

Cleaning and Lubricating.............................................................. 2–8

Preparing a Specimen ................................................................. 2–10

Compacting the Specimen.......................................................... 2–14

Removing the Sample from the Mold......................................... 2–15

Cooling the Sample..................................................................... 2–16

Shear Options & Performance Tests........................................... 2–16

CHAPTER 3................................................................................ 3–1

Setup Menu................................................................................... 3–2

View Settings................................................................................ 3–3

Change Settings............................................................................ 3–4

Home Position ............................................................................ 3–14

Calibration .................................................................................. 3–14

Special......................................................................................... 3–14

CHAPTER 4................................................................................ 4–1

Calibration Schedule..................................................................... 4–2

Angle Verification........................................................................ 4–3

Calibration .................................................................................... 4–5

CHAPTER 5................................................................................ 5–1

Special Menu ................................................................................ 5–2

Clock/Calendar............................................................................. 5–3

Erase Records ............................................................................... 5–6

Reset Software.............................................................................. 5–7

viii

APPENDIX A .............................................................................A–1

Troubleshooting............................................................................A–2

General Maintenance Schedule....................................................A–4

Replacing the Batteries.................................................................A–7

Cleaning the Cooling Fan.............................................................A–8

Replacement Parts........................................................................A–8

Returning Parts for Service ..........................................................A–9

APPENDIX B..............................................................................B–1

Menu Map Description.................................................................B–2

APPENDIX C .............................................................................C–1

Environmental Conditions............................................................C–2

Electrical Specifications...............................................................C–3

Mechanical Specifications............................................................C–4

INDEX

WARRANTY

Model 5850v2 ix

LIST OF FIGURES

Figure Title Page

Figure 1–1. Model 5850v2 Gyratory Compactor .........................1–7

Figure 1–2. Hydraulic Reservoir ................................................ 1–12

Figure 1–3. Proper Reservoir Fill Level..................................... 1–13

Figure 1–4. Place a Funnel in Reservoir Fill Tube..................... 1–13

Figure 2–1. Model 5850v2 Control Panel Layout........................2–3

Figure 2–2. Compaction Chamber................................................2–9

Figure 2–3. Loading the Mold....................................................2–12

Figure 3–1. Sample Height Versus Gyration Table....................3–13

Figure 4–1. Aligning the Internal Angle Device Probes...............4–3

Figure 4–2. Puck Centered on Lower Carriage Plate ...................4–7

Figure 4–3. Routing Load Cell Cables .........................................4–8

Figure A–1. Hydraulic Filter Bypass Indicator............................ A–6

Figure B–1. Model 5850v2 Menu Map........................................B–3

LIST OF TABLES

Table Title Page

Table 2–1. Control Panel Keys and Button...................................2–2

Table des matières

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