Trimax Pegasus S3 Manuel utilisateur

SPARE PARTS

INSTRUCTIONS # 30

Date Created: 25/08/2016

Product: Pegasus S3 / Pegasus S4

Title: I.L.S. Control Cable Replacement

SAFETY! Before attempting to make any adjustments or carry out maintenance on the mower, review

the hazard identification table (section 3a of your Operator Manual) and take all necessary precautions.

Position the Pegasus on a smooth, hard and

level surface.

Ensure the surrounding area is clear of

obstructions and personnel.

Lower the Mower Decks down onto the

Ground.

Prior to continuing this procedure, isolate the power supply to the Pegasus I.L.S.

Firstly, switch the Tractor Ignition to the OFF position, then disconnect the I.L.S. Power Cable from the Tractor.

DO NOT work on live electrical equipment, as this is dangerous and may cause damage to electrical components

and/or injury!

Caution:

Circuitry supplied suits 12-VOLT NEGATIVE EARTH SYSTEMS ONLY!

Trimax or its agents will not be held liable for any damage or warranty claims occurring as a result of improper

wiring!

Remove the I.L.S. Cover from the Pegasus

expose the I.L.S. Command Module and allow

access.

This is located directly above the Pegasus

Chassis

4-Way Gearbox.

The process for this varies depending on which

model Pegasus you have, please refer to your

I.L.S. Operators Manal for instruction.

Note:

A Pegasus S4 is shown opposite.

Pegasus S4 requires the Main P.T.O Shaft to be

removed from the Mower! See your Operators

Manual!

Command Module exposed

Firstly, remove the six small screws from the

the Top Cover of the Command Module.

Note:

This process can be achieved while the

Command Module is still fitted to the Pegasus,

there is no need to remove it!

Lift the Top cover off of the Command

Module.

Place the Screws in the Cover so they do not

get lost during this process!

Note:

The seal should stay with the Top Cover. If it

does not, refit it back into the recess provided

in the Top Cover.

Identify Relay 5 using the image opposite.

Gently slide Relay 5 directly upwards until it is

free from its mounting tag. This will allow

access to the wires underneath this Relay.

Note:

This image can be used to identify the Relay

positions throughout this process!

Identify and trace the GREY wire running from

the I.L.S. Control Cable to Relay 5.

Take note of the termination point of this wire,

this is labelled on this Relay as POSITION 7.

Slacken the retaining Screw to release the

GREY wire.

Note:

There is no need to remove the retaining Screw

entirely!

Seal in place

Relay 5

Slacken this screw to remove GREY wire

Relay 1

Relay 3

Relay 2

Relay 4

Identify and trace the BLUE wire running from

the I.L.S. Control Cable to Relay 3.

Take note of the termination point of this wire,

this is labelled on this Relay as POSITION 85.

Slide the Spade Terminal off of the Relay to

release the BLUE wire.

Identify and trace the BLACK wire running

from the I.L.S. Control Cable to Relay 4.

Take note of the termination point of this wire,

this is also labelled on this Relay as

POSITION 85.

Slide the Spade Terminal off of the Relay to

release the BLACK wire.

Identify and trace the BROWN wire running

from the I.L.S. Control Cable to the Screw

Connector shown.

Take note of the termination point of this wire.

Slacken the retaining Screw to release the

BROWN wire.

Note:

DO NOT remove the Black Wire that shares

this same Screw Connector Position!

Nip the Screw back up to ensure this Black

Wire Stays in place!

At this stage, ALL FOUR of the I.L.S. Control

Cable Wires should be disconnected from the

Command Module.

Undo the INNER Cable Gland Nut and slide

the Cable Gland clear of the Command Module

Enclosure.

Relay 3

Slide BLUE wire

Terminal off of Relay 3

Relay 4

Slide BLACK Wire

Terminal off of Relay 4

Slacken this screw, remove BROWN wire,

DO NOT remove the BLACK wire

Undo the Inner

Cable Gland Nut

Slide Cable Gland

out of Enclosure

Feed the GREY wire and BROWN wire

through the Inner Cable Gland Nut.

One at a time, feed the BLUE wire and the

Black Wire through the Inner Cable Gland Nut.

One shown.

Note:

The BLUE wire and the Black wire are a tight

fit through the Inner Cable Gland Nut due to

the Spade Terminals, however they do fit!

Remove the I.L.S. Control Cable from the

Command Module Enclosure.

Discard to I.L.S. Control Cable.

Collect your replacement I.L.S. Control Cable.

Remove the supplied Inner Gland Nut using the

same method as before.

Feed the free end of the Control Cable through

the FRONT of the Command Module

Enclosure.

Refit the Inner Cable Gland Nut to the free end

of the Control Cable, leave this loose at this

stage as the Cable Gland will be secured once

the four wires have been connected.

Feed the BROWN wire running from the I.L.S.

Control Cable into the Screw Connector shown.

Tighten the retaining Screw to secure the

BROWN wire.

Give the two wires a gentle pull to ensure that

they are secured correctly!

Note:

DO NOT remove the Black wire that shares

this same Screw Connector Position, ensure

that this wire is still secure after tightening the

Screw!

Remove Inner

Cable Gland Nut

Remove Control Cable

from Enclosure

Feed replacement Control

Cable into Enclosure

Inner Cable

Gland Nut

in place

Fit BROWN wire here, DO NOT remove BLACK wire!

Feed the BLACK wire running from the I.L.S.

Control Cable to Relay 4.

This is labelled on Relay 4 as POSITION 85.

Slide the Spade Terminal onto the Relay Pin to

secure the BLACK wire.

Feed the BLUE wire running from the I.L.S.

Control Cable to Relay 3.

This is labelled on Relay 3 as POSITION 85.

Slide the Spade Terminal onto the Relay Pin to

secure the BLUE wire.

Feed the GREY wire running from the I.L.S.

Control Cable to Relay 5.

This is labelled on Relay 5 as POSITION 7.

Tighten the retaining Screw to secure the

GREY wire.

Give this wire a gentle pull to ensure that it is

secured correctly!

Slide Relay 5 back onto its mounting tag as

shown.

Note:

Take care to ensure that no wires are pinched

when remounting this Relay!

Relay 4

Slide BLACK Wire

Terminal onto Relay 4

Slide BLUE Wire

Terminal onto Relay 3

Relay 3

GREY Wire in place on Relay 5

Relay 5 mounted in original position

Secure the Cable Gland Nut.

Tighten the INNER Cable Gland Nut to secure

the Cable Gland to the Command Module

Enclosure.

Loosen the Outer Cable Gland Nut.

Feed any excess I.L.S. Control Cable back out

through the Cable Gland to the position shown.

Retighten the OUTER Cable Gland Nut.

Refit the Cover to the top of the Command

Module enclosure.

Reinsert the six Screws and tighten them

gradually and evenly until the Cover is secured.

Refit the I.L.S. Cover to the Pegasus.

The process for this varies depending on which

model Pegasus you have, please refer to your

I.L.S. Operators Manal for instruction.

Reconnect the power supply to the Pegasus

I.L.S.

Raise the Decks into the Transport position.

Ensure that the Decks are securely locked in

place.

Note:

A Pegasus S4 is shown in the image opposite.

Pegasus S4 requires the Main P.T.O Shaft to be

refitted to the Mower! See your Operators

Manual!

This process is now complete.

Inner Gland Nut

fitted

Excess cable fed out

of enclosure

Cover refitted

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