Tridak 2200 Manuel utilisateur

Tridak®Model 2200 User Guide

Cartridge Filler with Disposable Fluid Path Technology

■Instructions for Safe Use

■Setup and Operation

■Maintenance

■Ordering Spare Parts and Accessories

Tridak® Model 2200 Cartridge Filling System User Guide

About Dymax

Light-curable materials as well as systems for light curing, fluid dispensing, and fluid packaging.

Dymax manufactures a wide variety of light-curable oligomers, adhesives, and coatings as well as a complete line of manual and

automatic fluid dispensing systems, light-curing systems, and fluid packaging equipment.

Our Tridak® brand fluid packaging systems are designed for use in numerous industries, including industrial, medical, dental,

pharmaceutical, and food preparation. These filling systems provide significant productivity gains over manual and other more

complicated and costly filling methods. The equipment is suited for all industry standard packaging as well as custom molded syringes and

cartridges. We also possess the capability to fabricate nozzles and multi-port dispensing manifolds that perfectly match the packages

being filled. Single- and dual-component materials can be packaged in seconds, one at a time, or in multiples for higher volume

throughput. The equipment accommodates various mix ratios. High-pressure filling equipment is available for packaging highly filled

materials in tiny syringes or compoules.

Please note that most filling system applications are unique. Dymax does not warrant the fitness of the product for the intended

application. Any warranty applicable to the product, its application and use is strictly limited to that contained in the Dymax standard

Conditions of Sale. Dymax recommends that any intended application be evaluated and tested by the user to insure that desired

performance criteria are satisfied. Dymax is willing to assist users in their performance testing and evaluation.

Tridak® Model 2200 Cartridge Filling System User Guide

Contents

Introduction.................................................................................................................................................... 4

Introduction to the User Guide................................................................................................................................................. 4

Where to Get Help .................................................................................................................................................................... 4

Safety.............................................................................................................................................................. 4

General Safety Considerations.................................................................................................................................................. 4

Specific Safety Considerations .................................................................................................................................................. 5

Personal Protective Equipment ................................................................................................................................................ 5

Potential Hazards...................................................................................................................................................................... 5

Product Overview ........................................................................................................................................... 6

Description of the Model 2200 Cartridge Filler......................................................................................................................... 6

Special Features and Benefits of the Model 2200 Cartridge Filler ............................................................................................ 6

Description of Main Components ............................................................................................................................................. 7

Assembly and Setup........................................................................................................................................ 8

Unpacking and Inspecting Your Shipment ................................................................................................................................ 8

Parts Included in Model 2200 Cartridge Filler........................................................................................................................... 9

Preparing the System for Use.......................................................................................................................... 9

Initial Preparation ..................................................................................................................................................................... 9

Preparing the Plastic Reservoir Liner ...................................................................................................................................... 11

Installing the Nozzle................................................................................................................................................................ 12

Setting the Fill Height.............................................................................................................................................................. 13

Turning on the Main Air.......................................................................................................................................................... 14

Filling the Plastic Reservoir Liner ............................................................................................................................................ 14

Turning on the Air to the Tank ................................................................................................................................................ 15

Priming the System ................................................................................................................................................................. 15

Operation (Automatic Filling)........................................................................................................................ 16

Removing the Tank Top after Being Pressurized ........................................................................................... 17

System Adjustments ..................................................................................................................................... 17

Valve Adjustments .................................................................................................................................................................. 17

Cartridge Adjustments ............................................................................................................................................................ 20

Maintenance................................................................................................................................................. 21

Troubleshooting............................................................................................................................................ 21

Spare Parts and Accessories.......................................................................................................................... 22

Specifications................................................................................................................................................ 23

System Specifications.............................................................................................................................................................. 23

Warranty ...................................................................................................................................................... 25

Index............................................................................................................................................................. 26

Tridak® Model 2200 Cartridge Filling System User Guide

Introduction

Introduction to the User Guide

This guide describes how to assemble, use, and maintain the Tridak® Model 2200 Cartridge Filling System

safely and efficiently. The filling system described in this user guide consists of the Tridak® Model 2200

Cartridge Filler and a 10-Gallon Drop-In Reservoir Tank (sold separately).

Intended Audience

This user guide was prepared for experienced process engineers, technicians, and manufacturing personnel. If

you are new to filling systems and do not understand the instructions, contact Application Engineering to have

your questions answered before using the equipment.

Where to Get Help

Additional resources are available to ensure a trouble-free experience with our products:

■Detailed product information on www.tridak.com

■Customer Support and Application Engineering teams are available in the United States, Monday through

Friday, from 8:00 a.m. to 5:30 p.m. Eastern Standard Time. You can also email us at info@dymax.com.

Please see the back cover of this user guide for worldwide contact information.

Safety

WARNING! If you use this filling system without first reading and understanding the

information in this user guide, injury can result. To reduce the risk of injury, read and ensure you

understand the information in this user guide before assembling and operating a Tridak filling

system.

General Safety Considerations

All users of Tridak filling equipment should read and understand this user guide before assembling and using

the equipment.

To learn about the safe handling and use of dispensing and packaging fluids, obtain and read the MSDS for

each fluid before using the fluid.

Tridak® Model 2200 Cartridge Filling System User Guide

Specific Safety Considerations

Using Safe Operating Pressures

Pressurizing the components in the system beyond the maximum recommended pressure can result in the

rupturing of components and serious personal injury. To minimize the risk of rupturing components and

injury, do not exceed the maximum operating pressure of the components in your filling system.

Recommended Operating Pressures

The recommended operating pressure of the Model 2200 Cartridge Filler is 60-80 psi [0.41-0.55 MPa,

4.1-5.5 bar]. The maximum recommended working pressure of the 10 Gallon Drop-In Reservoir Tank is 65 psi

[0.45 MPa, 4.9 bar]. The maximum rated pressure of the reservoir is 100 psi [0.69 MPa, 6.9 bar]. See system

specifications on page 23. If a different tank is to be used with the Model 2200 Cartridge Filler, refer to the

specific reservoir manual for the recommended pressure specifications.

Preventing Injection Injury

Discharging fluids or compressed air with a nozzle against your skin can cause very serious injection injury. To

minimize the risk of injection injury, do not place the filling nozzle in contact with your skin.

Personal Protective Equipment

Operators are recommended to wear any personal protective equipment specified by their company’s safety

policy for the materials used during filling. Personal protective equipment should be in place and used at all

times before pressurizing the system and when handling any potentially hazardous materials.

Potential Hazards

Equipment Misuse

WARNINGS! This equipment is for professional use only. Serious injury can result from high-

pressure fluids. To reduce the risk of injury, read and ensure you understand the information in this

user guide before assembling and operating the Tridak filling system and its accessories.

Use the equipment only for its intended purpose. If you are ever unsure, call Tridak.

Do not alter this equipment. Use only Tridak parts.

Check equipment daily. Repair or replace worn or damaged parts immediately.

Comply with all applicable local, state, and national fire and safety regulations.



Tridak® Model 2200 Cartridge Filling System User Guide

Fire and Explosion

WARNINGS! Poor ventilation, open flames, or sparks can cause a hazardous condition and

result in a fire or explosion and serious injury.

Do not install the Tridak Model 2200 Cartridge Filler in a hazardous location.

Provide fresh air ventilation to avoid buildup of flammable fumes.

Eliminate all ignition sources such as cigarettes.

Chemical

WARNINGS! Hazardous fluid or toxic fumes can cause serious injury or death if inhaled,

swallowed, or splashed in the eyes or on the skin.

Always wear protective eyewear, gloves, and clothing as recommended by the fluid manufacturer.

Know the specific hazards of the fluid you are using.

Store hazardous fluid in an approved container. Dispose of hazardous fluid according to all local,

state, and national guidelines.

Product Overview

Description of the Model 2200 Cartridge Filler

The Tridak® Model 2200 Cartridge Filler offers void-free, accurate, and consistent filling of most single- and

dual-component cartridges and syringes. This filler utilizes a bottom-up filling process combined with a special

low-clearance nozzle design to eliminate air entrapment and provide a void-free, accurate fill each time.

Special Features and Benefits of the Model 2200 Cartridge Filler

The Model 2200 Cartridge Filler is engineered for precise performance and long service life. Key features

include:

■Adjustable fill speed and fill level with consistent accuracy

■Disposable fluid path valve technology which eliminates cross-contamination and minimizes clean-up and

downtime during product changeover

■Fills single- and two-component cartridges and syringes

■Fills one side at a time to prevent cross contamination

■Bottom-up filling process eliminates air entrapment

■Dimensions (W x D x H) - 16.25" x 16.25" x 27" [41.28 cm x 41.28 cm x 68.58 cm]

Tridak® Model 2200 Cartridge Filling System User Guide

Description of Main Components

Figure 1. Main Components of a Model 2200 System (Front View with 10 Gallon Drop-In

Reservoir Tank)

Clamp Handle

Prime Button

Follower Plate

Base Plate

Relief Valve

Top Plate

Valve Body

Counterbalance Control

Knob

Nozzle Mount

Level Adjustment Screw

Clamps

Tank Cover

Tank

Tank Guide Pins

Footswitch

Tank Stabilizer Handles

Tridak® Model 2200 Cartridge Filling System User Guide

Figure 2. Main Components of the Model 2200 Cartridge Filler (Rear View with Back Cover

Removed, No Tank)

Assembly and Setup

Unpacking and Inspecting Your Shipment

When your Model 2200 Cartridge Filler arrives, inspect the box and notify the shipper of any damage

immediately.

Open each box and check for equipment damage. If parts are damaged, notify the shipper and submit a claim

for the damaged parts. Contact Dymax so that new parts can be shipped to you immediately.

Your shipment will contain the parts listed below. If parts are missing, contact your local Dymax representative

or Dymax Customer Support to resolve the problem.

Lift Platform Assembly

Top Plate

Counterbalance

Cylinder

Front Plate

Prime

Air Logic Valves

Cylinder Rod Coupling

Base Plate

Bumper Assembly

Tank Guide Pins

Counterbalance

Regulator

Filter Assembly

Slide Assembly

Proximity Valve,

Level Adjustment

Assembly

Proximity Valve

Actuating Screw

Air Manifold

(Located Behind Inlet

Panel Assembly)

Inlet Panel Assembly

Tridak® Model 2200 Cartridge Filling System User Guide

Parts Included in Model 2200 Cartridge Filler

■Model 2200 Cartridge Filling System

■Footswitch

■Printed user manual

Preparing the System for Use

Initial Preparation

Note: The following instructions are based on the Model 2200 System with a 10 Gallon Drop-In Reservoir Tank

and a Tank Liner Assembly. Contact Customer Support for installation support with a different reservoir.

Secure the system to a permanent workbench using the 4 bolts supplied. Refer to Figure 3 for the correct

pattern and hole size.

WARNING! It is important that the Model 2200 system is properly secured to the workbench

in order to operate the system safely.

Figure 3. Mounting Patterns and Hole Size

15.25

1.00 MINIMUM DISTANCE TO THE

FRONT EDGE OF THE WORKBENCH

4X .41 DIAMETER THRU

FRONT EDGE OF WORKBENCH

1. Attach the Footswitch (if not already installed). The airline labeled "OUT" on the machine's Inlet Panel

(Figure 4) goes to the fitting marked "IN" on the Footswitch. The airline labeled "IN" on the system’s Inlet

Panel (Figure 4) goes to the fitting marked “OUT" on the Footswitch.

Tridak® Model 2200 Cartridge Filling System User Guide

Figure 4. Model 2200 Inlet Panel

2. Place the Footswitch at a convenient location on the floor. Be careful not to pinch or fold the two airlines.

3. Turn the Counterbalance Control Knob counter-clockwise until the number is somewhere between 0 and 20.

4. The Main Air-In Fitting, labeled "AIR IN" (Figure 4) on the Inlet Panel is a 0.25 " female pipe thread

(American standard). Adapt this fitting to an air fitting of your choice and connect it to your air source.

Do not turn air on.

5. Remove the Cover Assembly from the 10 Gallon Drop-In Reservoir Tank.

6. Attach a Female Quick Connect (user supplied) to your air source. Do not attach the Quick Connect to the

system at this time.

7. Place the 10 Gallon Drop-In Reservoir Tank on top of the Model 2200 Cartridge Filler (Figure 1). When the

Tank is properly located, the Tank Guide Pins will be located on the outside of the Tank. Swing the Tank

Stabilizer Handles up so they lock into place on the Tank. This will keep the Tank secured to the base.

8. Remove the valve by loosening the Clamping Handle (Figure 5), and then swing the Clamping Handle free

of the Valve Body. Place the Valve Body on the machine’s base.

Note: You can reposition the Clamping Handle by depressing the red button on the back of the handle

while at the same time pulling the handle and rotating it to its new position before releasing the button.

(Figure 6 & Figure 7)

Figure 5. Model 2200 Valve Body

Figure 6. Valve Body Removal

Valve Body

Clamping

Handle

Table des matières

Manuels Distributeur populaires d'autres marques

Silver King

Silver King Majestic SK12MAJ Guide de démarrage rapide

Franke

Franke F3Dn Twin Manuel utilisateur

STIEBEL ELTRON

STIEBEL ELTRON UltraHot Plus Manuel utilisateur

DAN DRYER

DAN DRYER 282 Manuel utilisateur

Essity

Essity Tork 473208 Manuel utilisateur

CBS

CBS SD300BU-88 Guide de configuration

Sealey

Sealey MK77 Manuel utilisateur

Fluid Management

Fluid Management Accutinter 1600 Manuel utilisateur

Franke

Franke DVS SD99-010 Manuel utilisateur

Graco

Graco Dispensit 1053-10C Guide de dépannage

ITALTINTO

ITALTINTO i50 Manuel utilisateur

Coca-Cola

Coca-Cola FREESTYLE 9000 Manuel utilisateur

Graco

Graco ProMix 2KE Mode d’emploi

TECHCON SYSTEMS

TECHCON SYSTEMS TS1251 Manuel utilisateur

Wayne

Wayne GLOBAL VISTA CNG Manuel utilisateur

clarsen

clarsen H133 Manuel utilisateur

PicoBrew

PicoBrew Zymatic Manuel utilisateur

BOWMAN

BOWMAN BP-007 Manuel utilisateur