TriangleTube PSRKIT84 Manuel utilisateur

Venturi Replacement Kit

for PRE TIGE 399

Kit Part Number: P RKIT84

Parts Kit (Fig. 1):

1 - Venturi 001 Blower O-Ring Gasket

2 - (6) T-40 M8 Screws

3 - T-40 Torx Wrench

4 - Venturi / Gas Pipe Gasket

5 - Venturi

6. Gas Pipe/Venturi Gasket

Recommended Tools:

1. Phillips Screwdriver

2. Flat Blade Putty Knife

3. 10mm Socket and/or 10mm Wrench

and/or Adjustable Wrench

For your safety, the boiler may be extremely

hot. Ensure the boiler has properly cool prior

to servicing. Failure to do so can cause severe

personal injury.

Failure to follow instructions below can

result in severe personal injury or damage if

ignored.

• Instructions are for a qualified installer/

service technician.

• Read all instructions before proceeding.

• Follow instructions in proper order.

WARNINGWARNING

Fig. 1: Kit Components

Indicates a potentially hazardous situation

which, if ignored, can result in serious

injury or substantial property damage.

Indicates special instructions on installa-

tion, operation or maintenance, which are

important to equipment but not related to

personal injury hazards.

WARNING NOTICE

Venturi Replacement Kit

for PRE TIGE 399

Instructions

1. Turn power to the unit “OFF”.

2. Remove the front jacket panel. Swing away the

Control Module panel (MCBA). Tilt down the

Control Module panel (TriMax).

3. Shut off gas supply to the Prestige boiler at the

main manual shutoff valve.

4. Disconnect the gas piping at the union located just

before the gas valve inside the boiler enclosure.

5. Disconnect wires to the gas valve.

6. Remove the air inlet elbow from the venturi.

Note the orientation of the venturi / gas valve

assembly in relation to the blower housing

when disassembling the venturi / gas valve

assembly.

7. Using the T-40 Torx wrench from the kit,

remove the 6 screws securing the venturi

assembly to the blower, see Fig. 2. Remove the

venturi / gas valve assembly from the blower.

8. Remove the 4 screws securing the gas valve

outlet pipe to the venturi.

9. Install the new venturi to the gas valve outlet

pipe using the original 4 mounting screws.

Ensure the new gaskets are in place and the

screws are tight.

Ensure the brass orifice (natural or propane)

is in place prior to the assembly ot the ven-

turi to the gas outlet pipe.

10. Install the new venturi O-ring gasket on the

blower. Reassemble the venturi / gas valve

assembly to the blower housing using the 6 sup-

plied T-40 Torx screws. Make sure all screws

are tight and secure.

11. Reconnect the gas supply piping using two

wrenches. Open the manual gas shut off valve

to check and test all gas connections for leaks

before placing the PRESTIGE unit back into

operation. Repair leaks if found.

NOTICE

WARNING

Venturi Mounting

Screw

Gas Valve

Fig. 2: Venturi/Gas Valve Assembly

Gas Outlet

Pipe

Blower

Venturi / Blower

O-Ring Gasket

Venturi / Gas Pipe

Gasket

Venturi

Fig. 3: Venturi/Blower/Gas Valve Assembly

Venturi Replacement Kit

for PRE TIGE 399

Do not check for gas leaks with an open

flame. Use a bubble test. Failure to check for

gas leaks can cause severe personal injury,

death or substantial property damage

12. Reconnect the wires to the gas valve as shown

in Fig.4.

13. Reattach the air inlet elbow to the venturi.

14. Reposition the Control Module panel and reat-

tach the front jacket panel.

15. Turn power supply to the Prestige “O ” and

return the unit to service.

COMBU TION TE T/ADJU TMENT

The installer MUST perform a complete combus-

tion check to ensure the following combustion lev-

els are met at high and low input firing rates and the

burner is operating at optimum conditions.

The combustion testing and adjustments

must be performed by a qualified installer,

service agency or the gas supplier. All com-

bustion measurements must be perform with

calibrated equipment to ensure proper read-

ings and accuracy.

Failure to perform a complete combustion

test at both high and low input rates may

result in incomplete combustion and the pro-

duction of carbon monoxide, which can

cause severe personal injury, death or sub-

stantial property damage.

MCBA Instructions

1. Manually place the boiler into High fire mode

by pressing the MODE button with “+” button

simultaneously on the control panel display

while in the standby (STBY) mode.

The control panel will display an H followed

by the current boiler temperature when

placed into High fire test mode.

2. If the combustion levels during High fire are

outside the recommended combustion settings

adjust the THROTTLE SCREW (see Fig. 4) as

follows:

Counter-clockwise adjustment of the THROT-

TLE CREW at high fire:

O2decreases and C02increases

Clockwise adjustment of the THROTTLE

CREW at high fire:

O2increases and CO2decreases

Table 1: Recommended Combustion Levels

3. Once the combustion level is set at High fire,

manually place the boiler into Low fire mode by

pressing the MODE button with “-” button

simultaneously on the control display while in

the standby (STBY) mode.

The control panel will display a L followed

by the current boiler temperature when

placed into low fire test mode.

WARNING

NOTICE

WARNING

NOTICE

Natural Gas Propane

O2 Min. 2.30% 3.70%

O2 Max. 5.30% 5.20%

CO2 Min. 8.80% 10.00%

CO2 Max. 10.50% 11.00%

CO Max. 100 ppm 100 ppm

Venturi Replacement Kit

for PRE TIGE 399

4. If the combustion level during Low fire is not

within +/-0.2% of the combustion level measured

at High fire, adjust the OFFSET SCREW below

the cap on the gas valve (see Fig. 4) as follows.

Counter-clockwise adjustment of OFF ET

CREW at low fire:

O2increases and CO2decreases

Clockwise adjustment of OFF ET CREW at

low fire:

O2decreases and CO2increases

5. Press the “+” and “-” buttons simultaneously to

shutdown the burner.

Trimax Instructions

1. Press the round I STALLER button. See Fig. 5.

2. Enter the installer access code “054” by using

the LEFT and RIGHT buttons to select a digit

and the UP and DOWN buttons to change the

digit. Press the OK button to enter the access

code.

3. Press the RIGHT button to highlight the

Manual Operation icon then press the OK

button.

4. Press the OK button while the FA icon is

highlighted to manually fire the burner and

power the CH circulator.

An adequate CH load must be present to dis-

sipate the heat generated during the combus-

tion test. If an adequate CH load is not avail-

able, an indirect water heater can be used to

dissipate the heat by creating a DHW call

which will enable the DHW circulator.

NOTICE

Fig. 4: Venturi Gas Valve Assembly

1. Brown (MCBA) Black (TriMax) wire

2. Blue (MCBA) White (TriMax)wire

3. Throttle screw

4. Offset screw

5. Inlet Pressure Tap

Installer

Button

Fig. 5: Trimax Navigation Buttons

Manual Operation

Released

O

CH1

FAN

DHW

SYS

CH2

Venturi Replacement Kit

for PRE TIGE 399

Date: 5/30/12 2011-52 Venturi Repl. Kit Prestige 399

5. Press the RIGHT button to adjust the firing rate

to 100%. Hold down the RIGHT button to

rapidly increase the firing rate.

6. If the combustion levels during High fire are

outside the recommended combustion settings

adjust the THROTTLE SCREW (see Fig. 4) as

follows:

Counter-clockwise adjustment of the THROT-

TLE CREW at high fire:

O2decreases and C02increases

Clockwise adjustment of the THROTTLE

CREW at high fire:

O2increases and CO2decreases

7. Once the combustion level is set at High fire,

manually place the boiler into Low fire mode by

pressing the LEFT button to adjust firing rate

down to 0%.

8. If the combustion level during Low fire is not

within +/-0.2% of the combustion level mea-

sured at High fire, adjust the OFFSET SCREW

below the cap on the gas valve (see Fig. 4) as

follows:

Counter-clockwise adjustment of OFF ET

CREW at low fire:

O2increases and CO2decreases

Clockwise adjustment of OFF ET CREW at

low fire:

O2decreases and CO2increases

9. Press the OK button while the fan icon is high-

lighted to shutdown the burner.

10. Press the LEFT or RIGHT button to highlight

the home screen icon to exit the service

mode.

Autres manuels TriangleTube Fournitures pour chaudières

TriangleTube

TriangleTube CHALLENGER CCRKIT38 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT44 Manuel utilisateur

TriangleTube

TriangleTube PTRKIT304 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT36 Manuel utilisateur

TriangleTube

TriangleTube Instinct SOLO 155-199 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT53 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT19 Manuel utilisateur

TriangleTube

TriangleTube PTRKIT305 Manuel utilisateur

TriangleTube

TriangleTube PARKIT131 Manuel d'utilisation et d'entretien

TriangleTube

TriangleTube PTRKIT301 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT80 Manuel utilisateur

TriangleTube

TriangleTube PSSTND02 Manuel utilisateur

TriangleTube

TriangleTube Instinct INSRKIT134 Manuel d'utilisation et d'entretien

TriangleTube

TriangleTube PGRKIT30 Manuel utilisateur

TriangleTube

TriangleTube PGRKIT25 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT41 Manuel utilisateur

TriangleTube

TriangleTube CCRKIT32 Manuel utilisateur

TriangleTube

TriangleTube PSRKIT51 Manuel utilisateur

Manuels Fournitures pour chaudières populaires d'autres marques

Beretta

Beretta B23 Manuel utilisateur

Fröling

Fröling Lambdatronic S 3200 Manuel utilisateur

CleaverBrooks

CleaverBrooks Hawk 1000 Manuel utilisateur

De Dietrich Thermique

De Dietrich Thermique AD252 Manuel utilisateur

Trane

Trane BAYAIR30CNVENT Instructions de montage

NTI

NTI 83112-1 Manuel utilisateur

Bosch

Bosch CB 28 Manuel utilisateur

Volt Polska

Volt Polska GREEN BOOST 3000 Manuel utilisateur

Immergas

Immergas 3.031483 Manuel du produit

DeDietrich

DeDietrich EA 92 Manuel utilisateur

AFRISO

AFRISO PrimoBox ACB 910 Fiche technique

Beretta

Beretta CONNECT BASE MIX 1 LE Manuel d'utilisation et d'installation

tado°

tado° Elexia Manuel utilisateur

Buderus

Buderus Logamax plus GB142-24 Manuel utilisateur

Bosch

Bosch 7738003218 Manuel utilisateur

Immergas

Immergas VICTRIX PRO 35 Manuel utilisateur

AFRISO

AFRISO GAK Manuel utilisateur

NTI

NTI 85002 Manuel utilisateur