TRI tool 212B-FF Manuel utilisateur
92-0291 Rev. 921230
Model 212B-FF Flange Facer
TABLE OF CONTENTS
CUSTOMER MESSAGE Inside Front Cover
SAFETY PRECAUTIONS 3
GENERAL DESCRIPTION 6
SPECIFICATIONS 7
MAINTENANCE 9
OPERATION 10
ATTACHING THE FLANGE FACER 15
CUTTING SPEEDS AND FEEDS 16
TOOL BITS 17
TROUBLE SHOOTING 18
ILLUSTRATED PARTS BREAKDOWN 20
TOOL BIT RESHARPENING POLICY Inside Back Cover
WARRANTY INFORMATION Inside Back Cover
Copyright 2005
Proprietary property of TRI TOOL Inc.
No reproduction, use, or duplication of the information
shown hereon is permitted without the express written
consent of TRI TOOL Inc.
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Model 212B-FF Flange Facer
92-0291 : Rev. 921230
SAFETY PRECAUTIONS
WARNING:
IN GENERAL
When using rotating head cutting equipment, basic safety precautions should always
be followed to reduce the risk of personal injury.
Operate this tool only in accordance with specific operating instructions.
Do not override the deadman switch on the power unit. Locking down, ob-
structing, or in any way defeating the deadman switch on the power drive unit
may result in serious injury.
DRESS CONSIDERATIONS
Use standard safety equipment. Hard hats, safety shoes, safety harnesses, protec-
tive clothes, and other safety devices should always be used when appropriate.
Use safety glasses. Do not operate cutting tools without eye protection.
Dress properly. Do not wear loose clothing or jewelry. They can be caught in rotat-
ing and moving parts. Avoid slippery floors or wear nonskid footwear. If you have
long hair, wear protective hair covering to contain it.
WORK AREA
Keep the work area clean. Cluttered work areas and benches invite injuries.
Consider the work area environment. Keep the area well lit. Keep electrical cords,
cables, rags, rigging straps, and etc. clear of rotating equipment. Do not use power-
cutting tools in the presence of flammable liquids and gasses.
Keep visitors away. Do not let visitors or untrained personnel at or near operating
tools. Enforce eye protection requirements for all observers.
Do not over reach. Keep proper footing at all times.
Stay alert. Watch what you are doing. Use common sense. Do not operate tools
when you are tired.
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TRI TOOL INC.
92-0291 : Rev. 921230
TOOL CARE
Maintain tools with care. Keep tools in good operating condition. Sharp tool bits
perform better and safer than dull tool bits. Well maintained tools function properly
when needed.
Check for damaged parts. If a tool has malfunctioned, been dropped or hit, it must
be checked for damage. Run no-load tests and feed function checks. Do a com-
plete visual inspection.
Electric motors. Use only with proper AC voltage power sources and observe all
normal electric shock hazard procedures.
Do not abuse power and control cords. Pulling or running over cords and cables
can result in electrical shock hazards and malfunctions. Keep control and power
cords out of all cutting fluids and water.
Hydraulic drives. Observe proper procedures for electrically driven power sources.
Avoid damage to hydraulic lines. Keep quick-disconnects clean. Grit contamination
causes malfunctions.
Air tools. Check the exhaust muffler. Broken or damaged mufflers can restrict air
flow or cause excessive noise. Use air motors only with a filtered, lubricated and
regulated air supply. Dirty air, low-pressure air or over pressure air will cause mal-
functions, including delayed starting.
AREA EQUIPMENT
Secure work. Whenever possible use clamps, vises, chains and straps to secure
pipe.
Make sure the tool is secured; it is safer to have both hands free to operate the tool.
TOOL USE
Use the right tool and tool bit for the job. Do not use a tool, which is incorrect for the
job you are doing.
Keep the tool bits fully engaged in the tool bit holders. Loose bits are a safety haz-
ard.
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Model 212B-FF Flange Facer
92-0291 : Rev. 921230
Disconnect power supply during setup and maintenance. Use all ‘Stop’ or Shut off’
features available when changing or adjusting tool bits, maintaining the tool, or when
the tool is not in use.
Remove adjusting keys and wrenches before applying power to the equipment.
Develop a habit of checking the tool before turning it on to make sure that all keys
and wrenches have been removed.
Do not force tools. Tools and tool bits function better and safer when used at the
feed and speed rate for which they were designed.
Do not reach into rotating equipment. Do not reach into the rotating head stock to
clear chips, to make adjustments, or to check surface finish. A machine designed to
cut steel will not stop for a hand or an arm.
Handle chips with care. Chips have very sharp edges and are hot. Do not try to pull
chips apart with are hands; they are very tough.
Avoid unintentional starts. Do not carry or handle tools with your hand on the oper-
ating switches or levers. Do not lay the tool down in a manner that will start the
drive. Do not allow the tool to flip around or move when adjusting or changing tool
bits.
Store idle tools properly. Disconnect tools from the power source and store in a safe
place. Remove tool bits for safe handling of the tool.
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TRI TOOL INC.
92-0291 : Rev. 921230
GENERAL DESCRIPTION
The Model 212B-FF, Flange Facer Kit (P/N 05-1283) has been designed to provide
the Model 212B BEVELMASTERTM with flange facing capabilities over a cutting
range of 3.44” (87.4 mm) to 24” (609.6 mm) diameters.
This kit allows a quick, easy field conversion of the Model 212B BEVELMASTERTM
from a beveling configuration to a flange facer configuration and back again as
required.
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Model 212B-FF Flange Facer
92-0291 : Rev. 921230
SPECIFICATIONS
Model 212B-FF Flange Facer
Weight: 19 lbs. (9 kg)
Envelope, Model 212B-FF, Flange Facer
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TRI TOOL INC.
92-0291 : Rev. 921230
Materials: Most stainless steels, carbon steels, inconels, etc., provided the Rockwell
hardness is less than Rc 35.
The Mandrel for the Model 212B is used to provide a mounting range from 3.31” to
13.09” (84.1 mm to 332.5 mm) inside diameter.
CLEARANCES (with the Model 212B attached)
13.00" (330.2 mm)
maximum from the centerline
of the pipe or tube
Rotating Parts Diameter 26.00" (660.4 mm)
Radial
CUTTING CAPACITIES
3.44" to 24.00" dia
(87.4 mm to 609.6 mm dia)
Auto Feed Travel 9.50" (241.3 mm)
.013" or .026" per revolution
(.33 mm or .66 mm per revolution)
Maximum chip width .200" (5.1 mm)
Range
Feed Rate
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Model 212B-FF Flange Facer
92-0291 : Rev. 921230
NOTE:
MAINTENANCE
All components should be cleaned and coated with a light film of oil prior to use.
Use a clean, non-detergent oil, preferably SAE 10 (90 SSU or lighter) or oil which is
specified for the air motor.
If the Model 212B BEVELMASTERTM with the Model 212B-FF Flange Facer is
operated in the vertical position (cutting head up), the chips and/or other debris
should be removed after each pass has been completed.
Clean Up
Tool life may be severely shortened, unless chips and/or other debris that
have been deposited on the cutting head during the machining operation are
removed.
DAILY MAINTENANCE
Visually inspect all parts for damage due to chips, impact or improper use.
Repair or replace broken or damaged parts as necessary.
Wipe the machine clean of cutting fluids, dirt and grime and then coat it with a light
film of oil.
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TRI TOOL INC.
92-0291 : Rev. 921230
OPERATION
Read the operating instructions carefully before attempting to operate the Model
212B-FF.
Use eye protection at all times when operating the Model 212B-FF.
Configure the machine for the proper task. (Refer to the Model 212B Operator’s
Manual.)
Attach the Model 212B-FF to the Model 212B. (Refer to the chapter "Attaching the
Flange Facer.)
Position and clamp the Model 212B to the I.D. of the pipe.
Positioning the Model 212B in a tube or pipe
Check for the proper position of the Tool Holder. (Refer to "Positioning of the Tool
Holder" later in this chapter.)
Check for the proper position of the Tool Bit to the flange. (Refer to "To Adjust the
Depth of cut of the Tool Bit.." later in this chapter.)
Ce manuel convient aux modèles suivants
1
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