Tri-M Systems IR104-V4 Manuel utilisateur

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Tri-M Technologies Inc.

Toll Free: 1.800.665.5600

Direct: +1.604.945.9565

Email: [email protected]

Web: www.tri-m.com

IR104-V4

User Guide

Opto-isolated Industrial I/O Relay Module

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IR104-V4 User Guide

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Preface

Important Notes

About Tri-M Technologies Inc.

Tri-M Technologies Inc. specializes in embedded computing for rugged environments. Tri-M’s innovative solutions are

the premiere choice for off-highway vehicles, industrial controls, robotics, military equipment, aerospace technologies,

undersea and advanced security products. We offer a wide range of DC-to-DC converters, CPU boards, hardened

enclosures, I/O modules, wireless communication devices, and customized systems. With over 28 years of industry

experience, Tri-M is your embedded systems specialist.

Who this Guide is For

This user guide is intended for integrators of embedded system applications. It contains detailed information on hardware

and software requirements to interconnect to other embedded devices. Carefully read this user guide before you begin

installation. The user should be familiar with practicing safe techniques while making supply or pin connections.

User Guide Revision History

Revision Date Description

A 12 Jan 2012 Rebranded

Trademarks

Trademarks, registered trademarks, and product names are the property of their respective owners and are used herein

for identication purposes only.

Contact Information

Tri-M Technologies Inc.

101–1530 Kingsway Avenue

Port Coquitlam, BC V3C 6N6 Canada

Telephone Toll free North America: 1.800.665.5600

Direct: +1.604.945.9565

Email Technical Support [email protected]

Sales [email protected]

Information [email protected]

Website www.tri-m.com

To submit a request for technical support, please complete the online form at

www.tri-m.com/support/contact.html

To request an RMA, please complete the online form at

www.tri-m.com/support/rma/index.html.

Technical Support

Business hours: M–F, 8:30am to 5pm PST

Warranty

For warranty information, see "Tri-M Technologies Inc. (Limited Warranty)" on page 17.

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Important Safety Instructions

Conventions Used in this Guide

Note

This note contains important or useful information in the use or installation of the product.

CAUTION

The caution provides information to prevent potential equipment damage or shock hazard.

CAUTION: Shock Hazard

As soon as the board is connected to a working power supply, touching the board may result in electrical shock, even if the

board has not been switched on yet.

Electrostatic Discharge (ESD) Precautions

To avoid electrostatic discharge or transient voltage damage to the board, observe the following procedures:

• Before touching the board, discharge your body and any tools you use from electricity.

• Ensure that the board or the unit you want to install the board on is de-engergized before installing.

• Do not touch any devices or components on the board.

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Contents

Important Notes.....................................................................................................................................2

Contact Information .........................................................................................................................2

Important Safety Instructions.................................................................................................................3

Conventions Used in this Guide ......................................................................................................3

Electrostatic Discharge (ESD) Precautions.....................................................................................3

1 Introduction..........................................................................................................................................6

Overview................................................................................................................................................6

Key Specications .................................................................................................................................6

Options..................................................................................................................................................6

Specications ........................................................................................................................................7

Electrical Specications...................................................................................................................7

Environmental Specications...........................................................................................................7

Mechanical Specications ...............................................................................................................7

MTBF...............................................................................................................................................7

Certications....................................................................................................................................7

Dimensions and Connector Locations...................................................................................................8

2 Connectors...........................................................................................................................................9

Connector Overview..............................................................................................................................9

Terminal Plugs (CN1 & CN2)...........................................................................................................9

Opto-isolated Inputs (CN4)..............................................................................................................10

PC/104 8-bit Bus (J1) ......................................................................................................................11

PC/104 16-bit Bus (J2) ....................................................................................................................12

3 Conguration .......................................................................................................................................13

I/O Map..................................................................................................................................................13

Relay Output Control (ROC)............................................................................................................13

ROC Grouping......................................................................................................................................... 13

ROC I/O Map........................................................................................................................................... 13

Digital Input Reading (DIR)..............................................................................................................13

DIR Grouping...........................................................................................................................................13

DIR I/O Map.............................................................................................................................................14

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Input Change Flags (ICF)................................................................................................................14

ICF Grouping ...........................................................................................................................................14

ICF I/O Map..............................................................................................................................................14

Interrupts Control Register (ICR).....................................................................................................15

ICR Grouping...........................................................................................................................................15

ICR I/O Map.............................................................................................................................................15

Base Addresses.....................................................................................................................................16

Warranty and Product Information ..........................................................................................................17

Tri-M Technologies Inc. (Limited Warranty) .....................................................................................17

Disclaimer........................................................................................................................................17

Appendix....................................................................................................................................................18

Frequently Asked Questions (FAQ).......................................................................................................18

Contents

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1 Introduction

Overview

Tri-M’s IR104 PC/104 relay module is designed for controlling low and high current loads operating in rugged

industrial environments. The IR104 features 20 opto-isolated digital inputs and 20 relay outputs, ideal for

industrial control applications. The bidirectional inputs are isolated up to 3000V and can handle input voltages

from 3V to 24V AC or DC. The 2×20 SPST (normally open) relays have dual 20-position detachable screw

terminal blocks designed for 14 to 24 AWG wiring. The contacts are UL Certied and rated for 5A, 250VAC and

30VDC, allowing the IR104 to directly control small motors or solenoids.

In order to take full advantage of the IR104, up to 4 modules can be stacked. This maximizes IR104’s

functionality to congure IRQs and input change ags. Tri-M also offers custom designs, such as 12V or Solid

State relays for lower current draw and less interference. For more information, please visit http://www.tri-m.

com/support/proservices.html.

Key Specications

• 20 Opto-isolated bi-directional inputs with 3000V protection

• 20 SPST Output Relays with 20,000,000 Lifetime Cycles

• Input Voltages from 3V to 24V AC or DC and Output UL ratings of 5A @30 VDC and 250VAC

• I/O Map conguration options such as Relay Output Control, Digital Input Reading, Input Change Flags,

and Interrupt Control Registers

• Operating Temperature -25°C to +70°C (-13°F to +158°F) for rugged industrial environments

Options

Tri-M offers the following options:

• Conformal Coating (Acrylic CH, Acrylic higher voltage CH1, Silicone CS, Urethane CU)

Ruggedized protection against the elements for temperature, fungal resistance, and humidity and

chemical.

• Lead-Tin Soldering (LD)

Tri-M is RoHS compliant but also offers Lead-Tin soldering for automotive, military and

aerospace applications

• Design Build (12V, SS, Non-Stackthrough)

The IR104 can be built with 12V or Solid State Relays, and without stackthroughs

• Cables (Latch)

To secure the cables to the board, latching cables are available

For more information, please visit www.tri-m.com or call 1.800.665.5600 or +1.604.945.9565.

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Specications

Electrical Specications

Supply Voltage +5VDC

Supply Current Maximum 1A, Typical 110mA (all relays off)

Supply Voltage Tolerance ±5%

Input Voltage 3V to 24V DC or AC

Input Opto-isolation 3000V

Relay Maximum Current 5A @ 30VDC and 250VAC

Relay Maximum Voltage 150VDC, 250VAC

Relay Maximum Power 150W, 1250VA

Operate Time 10ms maximum

Release Time 5ms maximum

Environmental Specications

Operating Temperature -25°C to +70°C (-13°F to +158°F)

Mechanical Specications

Input Relays 20 Opto-isolated Inputs

Output Relays 20 SPST Output Relays

Relay Lifetime 20,000,000 min. / 70,000 min. at rated loads

Dimensions PC/104 Compliant, 90 × 96mm (3.55 × 3.78")

Component Height 12.49mm (0.492"), slightly over the 0.435" PC/104 standard

Weight 127.12 g (4.48 oz)

MTBF

57,098 hours @ 30°C (86°F) Ambient Temperature

Certications

1 Introduction

Manufactured in

ISO 9001:2008,

ISO 14001:2004 &

ANSI/ESD S20.20

Environments

RoHS Compliant

RoHS

compliant

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Dimensions in inches (mm)

0.2 (5.1)

3.15 (80.0)

3.05 (77.5)

3.38 (85.9 )

3.35 (85.1)

3.05 (77.5)

0.14 (3.6)

3.58 (90.9)

0.54 (13.7)

0.10 (2.5)

0.15 (3.8)

0.20 (5.1)

0.63 (16.0)

Dimensions and Connector Locations

1 Introduction

Label Page Description Mechanical Specications

CN1 910 × Output Relays for 14–24 AWG wire 20 pin socket (Wieland 25.647.0553.0

mates with screw terminal block Wieland 25.640.0553.0)

CN2 910 × Output Relays for 14–24 AWG wire 20 pin socket (Wieland 25.647.0553.0

mates with screw terminal block Wieland 25.640.0553.0)

CN4 10 20 × Opto-isolated Inputs 2 × 20 position pin header

JP1 16 Jumper Block for Address Selection 3 × 1 jumper block

JP2 16 Jumper Block for Address Selection 3 × 1 jumper block

J1 11 PC/104, 8-bit ISA PC/104 Connector 2 × 32 press-t header

J2 12 PC/104 16-bit Bus PC/104 Connector 2 × 20 press-t header

JP2

CN1

JP1

CN2

CN4

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2 Connectors

Connector Overview

The following sections describe the pinouts and mechanical specications for the 3 connectors (CN1, CN2,

CN4) and 2 (JP1, JP2) jumper blocks.

Terminal Plugs (CN1 & CN2)

There are 20 SPST output relays with 2×20 position sockets that mate with 2×20 screw terminal block plugs

intended for 14–24 AWG wires. They have a UL certied contact rating of 5A @ 30VDC and 250VAC.

Relay 20

Relay 19

Relay 18

Relay 17

Relay 16

Relay 15

Relay 14

Relay 13

Relay 12

Relay 11

Relay 1

Relay 2

Relay 3

Relay 4

Relay 5

Relay 6

Relay 7

Relay 8

Relay 9

Relay 10

SPST relay contact example

Note

The terminal sockets are Wieland 25.647.0553.0, which mate

with the screw terminal block plugs, Wieland 25.640.0553.0.

CN1 CN2

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