Trek DOMANE+AL 2023 Manuel utilisateur

2023 DOMANE+ AL

SERVICE MANUAL

2023 Domane+ AL

Safety

WARNING

Tighten hardware properly

Always tighten hardware to the specied torque.

Over-tightening hardware could deform or break the

hardware or components. Under-tightening hardware

could cause hardware or components to become loose.

Either situation could damage the bicycle and result in

injury to the rider.

WARNING

Re-apply threadlocker

All reused-fasteners with a pre-applied threadlocker

must be cleaned with isopropyl alcohol and have new

threadlocker applied before re-assembly. If a threadlock-

er is not applied, the fasteners may loosen, which could

damage the bicycle and result in injury to the rider.

Legend

Apply appropriate grease

Apply threadlocker

Nm Torque

Cable (zip) tie

Additional info

Additional manuals are available at Trekbikes.com/

manuals.

• Owner’s Manual – comprehensive instructions that

come with your bicycle

• Hyena E-bike Owner’s Manual – detailed instructions

on the e-system found under Electric bikes > 2023

Contents

Brake/shift routing E-system Remove the rear wheel Remove the bottom bracket/

torque sensor

Install the bottom bracket/

torque sensor

Remove the battery Install the battery Fork and headset

Chainkeeper Frame mounts Specications

2023 Domane+ AL

Brake/shi routing

2 Nm

1 Derailleur hanger bolts (M3x6.4 mm) – W318604

2 Derailleur hanger – W5268484

3Rear brake hose

4Rear derailleur cable

5Front brake hose.

6Front derailleur cable

2023 Domane+ AL

E-system

T30

T20

T10



13 13

6 7 8

11 Nm

2 Nm

3 Nm

2 Nm

6 Nm

1 Hub motor – W5266204

2 Remote – W5257327

3 Torque sensor – W5257770

4Controller – W5252986

5Battery – W5255878

6Bolts, T30 (M6x8 mm) – W5258222

7Bolts, T10 (M4x6mm) – 5269023

8Bolts, T10 (M3x8 mm) – W285213

9Bottom bracket cover – W5263932

10 Cable guide

5284388

11 Cable guide bolt (M4x6 mm)

12 Anti-rotational ange nuts

5288641

13 Axle bolts

14 Charge port cover – W5263927

15 Wire grommet – W5268283

2023 Domane+ AL

Remove the rear wheel

1. Shift to the smallest rear cog (highest gear) and

front, inner chain ring.

2. Unplug the motor cable at the chainstay and remove

the cable from the cable guide (10).

3. Remove both axle bolts (13) and ange nuts (12).

13 13

12 12

2023 Domane+ AL

Remove the bottom bracket/torque sensor

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

1. Remove the three bolts from the bottom bracket

cover (9).

T10

2. Remove the bottom bracket cover (9) and slide it up

the front derailleur housing.

3. Unplug the torque sensor cable.

NOTICE: Do not pull the cables apart by the wires –

this can damage them.

NOTICE: If you do not disconnect the plug, you

may damage the torque sensor cable when you try

removing the bottom bracket cup.

4. Remove the non-driveside cup.

5. Pull out the torque sensor/bottom bracket.

6. Remove the driveside bottom bracket cup.

2023 Domane+ AL

Install the bottom bracket/torque sensor

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

1. Install the driveside cup and tighten it to 35 Nm.

35 Nm

2. Insert the torque sensor and cable – notched side

rst – into the non-drive side of the frame.

3. Reconnect the bottom bracket/torque sensor cable.

4. Fit all cables into the bottom bracket shell and install

the cover. Tighten the bolts (8) to 2 Nm.

2 Nm

T10

2023 Domane+ AL

Remove the battery

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

1. Remove the bottom bracket/torque sensor (see

page 5).

2. Cut the zip tie holding the motor cable to the frame.

Unplug the motor cable.

3. Unplug all cables in the bottom bracket shell.

NOTICE: Do not pull the cables apart by the wires –

this can damage them.

4. Remove the two bolts (6) under the down tube.

T30

5. Rotate the bicycle and slide the battery assembly out.

NOTICE: Don’t drop it! The battery can slide out easily

and fall to the oor, causing damage.

6. Unplug the battery and remove the bolts (7)

connecting the controller to the battery.

T10

2023 Domane+ AL

Install the battery

AUTHORISED DEALERS ONLY: Only authorised dealers should perform service on the e-system. Improper handling, tools used

or torque applied to these parts may result in damage to the e-system components and cables.

1. Use the four bolts (7) to attach the controller to the

battery (if they are disconnected). Torque the bolts to

3 Nm.

2. Position the cables to the sides of the down tube and

slide the battery assembly into the down tube.

Do not force it – the battery should slide in without

putting extra pressure on it. Readjust the cables, if

necessary.

Rear derailleur

Rear brake

Front derailleur

Remote

NOTICE: Make sure that no cables are between the

charge port opening and the battery – you won’t be

able to plug in the charger if they are in the way.

3. Tighten the battery bolts (6) to 6 Nm.

T30

6 Nm

4. Install the bottom bracket/torque sensor (see

page 6).

5. Reconnect all cables.

6. Connect the motor cable plug and attach the motor

cable to the chainstay using a zip tie.



7. Fit all cables into the bottom bracket shell and install

the cover (9). Tighten the bolts (8) to 2 Nm.

2 Nm

2023 Domane+ AL

Fork and headset

30 mm

max Optional

spacers

1 Top cover – W590959

2Compression ring – W532842

3Upper headset bearing – W531676

4Lower headset bearing – 417578

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