TrailFX JTSB03 Manuel utilisateur

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This Complete Soft Top kit is designed to fit on your JKU

Jeep® Wrangler when the hard top or original soft top has

been completely removed. Before beginning your installation

of this product, carefully remove your hard top or current soft

top and soft top hardware.

For a smooth fit and ease of installation, this top should be

installed at temperatures above 72 degrees. Below this

temperature, the fabric may contract an inch or more making

it difficult to install. We highly recommend taking the top out

of the package and letting it sit inside a warm place or direct

sunlight for 1-2 hours before you install the top. When warm,

this top will install quickly.

APPLICATION: 2007 –2018 Jeep Wrangler JK 4 Door

Assembly, Installation, Operation and

Maintenance Instructions

Slant Back Soft Top Kit

Part Number:

JTSB03

120 - 180 minutes

Dealer / Installer:

Provide a copy of these instructions to the end user of this product. These instructions

provide important operating and safety information for proper usage of this product.

Demonstrate the proper use of the product with the end user. Have the end user

demonstrate that they understand the proper use of the product.

End User:

Read

and follow all instructions included in this manual. Ask your Dealer / Installer for

assistance if you do not understand the proper use of the product. Never remove any

decals from the product. Failure to follow these instructions can result in injury or death.

WARNING

. Loss of vehicle control involves risk of death or serious injury, particularly to parts of your body not

restrained within vehicle. This product is intended for weather protection only and should not be relied upon to contain

occupants in the event of an accident or to protect from either ground contact or falling objects. To reduce risk of accident

or injury:

•ALWAYS WEAR SEATBELTS

•Always keep head, arms & body parts within vehicle

•Fully secure or stow the soft top before driving according to instructions. Never try to latch or fold soft top while

driving. Do not use if damaged or worn

•Read and follow all instructions & warnings accompanying this product, in your vehicle owner’s manual and Off-Road

Driving Supplement.

•RISK OF EYE INJURY. Safety glasses should be worn at all times while installing or maintaining this product

WARNING

Parts List

Description

Qty

Top deck/header assembly 1

Rear bow assembly 1

Center bow assembly 1

Driver’s side door surround 1

Passenger side door surround 1

Driver side quarter window 1

Passenger side quarter window 1

Rear window 1

Door surround knobs-Long 4

Door Surround Knobs-Short 2

Rear strap assemblies 2

Over door bow quick release 2

Tailgate Bar Clips 2

Tailgate Bar 1

Tools Required

Safety Glasses

Phillips Head Screwdriver

Flat Head Screwdriver

4mm Allen Head Tool

Pliers

Socket Wrench

13mm Socket

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INSTALLATION PROCEDURE:

Step 1: Assemble Rear Door Surrounds

Locate the two Rear Door surround components (Horizontal and vertical pieces for both Driver’s and

passenger sides. In the horizontal door surround, there is a screw and washer installed for shipping (Fig

1). Remove this screw and washer using a 4mm Allen head tool and set aside (do not lose this

screw/washer!). Line up the vertical and horizontal door surround components as shown in (Fig’s 2 & 3)

making sure the holes line up. Place the washer over the top of the hole as shown in Fig 4 and insert the

screw (Fig’s 5 & 6). Tighten this screw securing the two pieces (Fig 7). Repeat this procedure on the

other rear door surround.

Fig 1 Fig 2 Fig 3

Fig 4 Fig 5 Fig 6

Fig 7

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INSTALLATION PROCEDURE:

Step 2: Install Door Surrounds to Jeep

Locate the assembled Driver’s side rear door surround (Fig 8). On the bottom of the vertical pillar portion

of the assembled door surround is a pin that will be inserted into the body tub as shown in the inset on Fig

8 Insert this pin into the body tub as shown in (Fig’s 9 & 10). After inserting the pin, locate the upper

portion of the door surround “C” attachment and push onto roll bar (Fig’s 11 & 12). The “C” should fit in the

cutout of the roll bar pad. Line up the threads in the “C” with the top hole in the roll bar. Repeat this

procedure on the passenger side.

Step 3: Install Front Door Surrounds to Jeep

Locate the driver’s side front door surround and line up the rear end with the front of the rear door

surround as shown in (Fig 13). Make sure the Door seals are not caught under the door surrounds (See

Fig 14) Push the seal between the front and rear door surround together and then, as you did with the

rear door surround, push the “C” channel onto the roll bar between the padding (cutout) and line up the

holes in the “C” with vertical holes in the roll bar (Fig’s 15, 16 & 17). Repeat this procedure on the

passenger side.

Fig 8 Fig 9 Fig 10

Fig 11 Fig 12

“C” Channel

Fig 13 Fig 14 Fig 15

Fig 16 Fig 17

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INSTALLATION PROCEDURE:

Step 4: Secure Front and Rear Door Surrounds to Jeep

Locate the two sets of screw knobs in each Door surround box. There should be (2) sets of three knobs

with two the same length and one shorter length. The shorter knob attaches to the center hole on the door

surrounds and the (2) longer knobs go on the front and rear holes. Line up the door surround “C”

attachment holes with the vertical holes in the roll bar. Slip the front knob through the hole in the front door

surround (Fig 18). Tighten the knob securing the front door surround. Repeat this procedure on the back

of the rear door surround but do not tighten this or the short center knob all the way. Finally, with the short

knob, secure the “sandwiched” front & rear door surrounds with the short knob (Fig’s 19 & 20). All knobs

on both sides of the vehicle should be secured to the roll bar. This completes the installation of the door

surrounds to your vehicle (Fig 21).

Step 5: Attach Quick Release Knobs to Over Door Bows

Locate the two Quick release knobs and the header/DeckAssembly shown in (Fig 22). You will be

installing one Quick release knob into each of the over door bow ends. Line up the quick release knob in

the bow end making sure the knob portion is facing inward and the slot on the Quick Release knob is

vertical, up and down (Fig 23).

Using a Phillips head screwdriver and the enclosed set screws, secure the Quick Release knob to the

bow end through the pre-drilled hole in the bow (Fig’s 24 & 25). (NOTE: If you cannot get the hole started

in the Quick release knob, you may have to drill a small pilot hole). Tighten the screw securing the Quick

Release knob to the bow. Repeat on the other side and set this assembly aside.

Important Note:

This next step is easier and safer if you have a friend helping you. Having a person on the other side of

the vehicle to help lift and locate the front header assembly and Top Deck will be very helpful.

Fig 18 Fig 19 Fig 20 Fig 21

Fig 22 Fig 23

Over door bow attached

to windshield header

Quick Release Knob

Knob facing inward

towards center of top

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INSTALLATION PROCEDURE:

Step 5 Continued: Attach Quick Release Knobs to Over Door Bows

Step 6: Installing the Rear Bow

Locate the rear bow as called out in in (Fig 26). This bow is curved at the end and has a flat bracket

welded onto each end as shown in (Fig 27). This bow mounts to the factory mounting point (bolt) on the

rear of the roll bar under the Roll Bar padding and just behind the rear door surround (Fig 28). The rear

bow ships from the factory wrapped onto the Soft Top Deck inside a hook and loop pocket. With the help

of a friend, you will need to lay the entire top deck assembly onto the vehicle with the front header resting

on the windshield and the rear bow (Wrapped in the hook and loop flap) resting on the rear of the back roll

bar legs. Note that the next pictures do not show the fabric attached to the rear bow. This is for reference

only. The rear bow should be inside the hook and loop flap during installation.

Unzip the roll bar padding towards the rear of the vehicle just past the rear door surround and right after

the small Velcro flap. There will be a factory mounted bolt just under this flap. Using a13mm socket and

driver remove this bolt from the roll bar (Fig 29). Once removed, slip the rear bow bracket over the hole

and replace the bolt (Fig 30). Repeat this install on the other side of the vehicle so each bolt is loosely

installed.

The width of the rear roll bar legs is different on each vehicle. We have slotted the rear bow bracket to

compensate for this. When tightening these two rear bolts you must make sure that the slot & bolt location

is the same on each side. This will ensure the top and rear bow is centered on the vehicle. For Example:

(Fig 31) shows the slot exposed on the inside of the vehicle. The rear bow is too far inboard and not

centered. (Fig 32) shows it centered in the slot and more importantly, centered on the roll bar. Once

centered as listed above, tighten each bolt.

Fig 24 Fig 25

Fig 26 Fig 27 Fig 28

Fig 29 Fig 30 Fig 31 Fig 32

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Installation Procedure

Step 6 Continued: Installing the Rear Bow

Re-install the roll bar padding by zipping it back up. The rear bow bracket should come right out under the

Velcro flap (Fig's 33, 34 & 35).

Step 7: Installing the Second Center Bow

Locate the second center bow as called out in (Fig 36). This bow has a small flat bracket welded onto

each end as shown in (Fig 37). This bow mounts to the rear Door Surround knob location. Remove the

rear door surround Knobs from each side of the vehicle and place the second center bow bracket hole

over the door surround hole. Make sure the bow is rear of the Door Surround Knob. Line up one side

and place the long door surround knob into the hole (Fig 38) securing the center bow (Do not tighten yet).

Go to the opposite side of the vehicle and line up the holes and place the knob in the hole. Now tighten

each knob securing the bow to the door surround.

Step 8: Installing the First Center Bow

The first center bow has been permanently installed to the deck assembly with screws. Fold back the

Windshield header as shown in (Fig 39) which will expose the bow mount brackets installed on the first

bow. The bow ends on the first bow have a multi piece bracket welded to the end of the bow (Fig 40). This

center bow attaches to the vehicle using the short door surround knob installed in step 4 above, located in

between the front and rear door surround (Fig 41). Remove these door surround Knobs from each side of

the vehicle and place the center bow bracket hole over the door surround hole. The center bow should

be towards the rear of the vehicle. Line up one side and place the short door surround knob into the

hole securing the center bow (Do not tighten yet) (Fig 42). Go to the opposite side of the vehicle and line

up the holes and place the knob in the hole. Now tighten each knob securing the bow to the door surround

(FIG 43). See note below.

Fig 33 Fig 34 Fig 35

Fig 36 Fig 37 Fig 38

NOTE: The oval cutout on the bow bracket must fit into the oval on the door surround. It should be flush when

installed and there should be very little if any movement of this bracket once secured with the door surround

knobs.

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INSTALLATION PROCEDURE:

Step 8 Continued: Installing the First Center Bow

Step 9: Installing the Front Header Assembly and Top Deck

With the first bow installed to the vehicle and the front windshield header folded back (Fig 44), locate the

Quick Release knobs on the ends of the over door bows and slip the knob into the hole in the first bow

mount (Fig 45) by pulling the knob out and then releasing. Repeat on the other side. This will secure the

back of the header assembly to the vehicle (Fig 46).

Step 10: Installing the Top Deck

With the front header folded back towards the rear of the vehicle and on top of the rear bow (Fig 47),

locate the rear spring straps that have a buckle and D-Ring attached to it. The end of this strap has a loop

sewn into it. Detach the “looped end” portion of the strap from the buckle. This strap will wrap under the

rear seat belt post and back through the loop (Fig’s 48, 49 & 50) and then from the inside and around the

roll bar back up towards the rear bow leg (Fig 51). As shown in (Fig 52), make sure the strap comes from

the inside of the vehicle out and up towards the front of the vehicle and over the rear bow leg. Re-attach

the strap end to the buckle/D-Ring assembly.

Fig 39 Fig 40

Fig 41 Fig 42 Fig 43

Fig 44 Fig 45 Fig 46

Front Door

Surround Rear Door

Surrounds

Fig 47 Fig 48 Fig 49

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INSTALLATION PROCEDURE:

Step 10 Continued: Installing the Top Deck

Thread the end of the tensioner through the flap/tube sewn into the top deck and attach the tensioner to

the spring assembly that is hanging out of the top deck (Fig 53). Repeat this procedure on the other side

of the vehicle. Go to the front of the vehicle and fold the front header down to the windshield (Fig 54) but

do not latch. Loosely tighten the rear straps attached to the spring assembly, starting on one side and

alternating to the other so the top deck is centered. Make sure the tube/strap is on the outside of the Door

Surround and the strap is located over the rear bow leg (Fig 55). When loosely tightening, the cable that is

attached to the spring will fit over the rear bow and under the pre-installed screw on the door surround

(Fig 56). SEE Note Below!

Step 11: Installing the Side and Rear Windows

To ensure the top is centered on the vehicle you will be installing the two quarter windows and the rear

window to the top deck and then to each other before securing it to the vehicle body. To make this as easy

as possible, the front windshield header should be released (not clamped down) and keep the rear upper

corner straps installed in step 10 loosened. This will allow you to line up all window zippers and

attachments. The rear corner straps and header will need to be re-tightened/clamped before using the

top.

Fig 53 Fig 54 Fig 55 Fig 56

Fig 50 Fig 51 Fig 52

NOTE: Do not fully tighten these straps until advised to do so at the end of step 11 when the front header is

closed and latched on the windshield. If these straps are fully tightened before you fold down the front

header you will damage the top!

NOTE: Do not fully tighten these straps until advised to do so at the end of step 11 when the front header is

closed and latched on the windshield. If these straps are fully tightened before you fold down the front

header you will damage the top!

Locate the drivers rear quarter window. Line up and slide the rear quarter window into the “C” Channel as

shown in (Fig’s 57 & 58). Repeat this on the passenger side of the vehicle.

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INSTALLATION PROCEDURE:

Step 11 Continued: Installing the Side and Rear Windows

Go inside to the back seat of the vehicle and locate the second center bow hook and loop flap sewn into

the top deck. Wrap this flap around the second center bow securing the top deck to the bow (Fig 63).

With the front header latched and the second bow flap secured, Loosen the rear corner hook and loop

and locate the D-Ring corner straps (Fig’s 64 & 65). Tighten the driver’s side D- Ring strap then

passenger side alternating each side to make sure the top is tightened the same on both sides of the

vehicle (Fig 66). Make sure the top is centered on the vehicle while you are tightening.

Step 12: Installing the Side and Rear Windows to the Vehicle

As shown in (Fig’s 67 & 68), roll the vertical plastic strip into the door surround slot securing it to the door

surround. Next, starting at the driver’s side front, attach the side belt rail into the vehicle body by “rolling”

the plastic into the slot (Fig 69). Once secure move to the rear driver’s side corner and “roll” the plastic

into the Jeep body corner belt rail while pulling back towards the rear of the vehicle as shown in (Fig 70).

Repeat the quarter window and corner install on the passenger side of the vehicle. You may have to pull

the corners around towards the front or back of the vehicle to center the top on the vehicle and to pull the

zippers closer.

Fig 59 Fig 60 Fig 61 Fig 62

Fig 63 Fig 64 Fig 65 Fig 66

Fig 67 Fig 68 Fig 69 Fig 70

NOTE: The cable/pocket should be on the outside of the door surround and the strap should be over the rear

bow leg (Fig 66). Also make sure the cable located after the spring attachment is secured under the screw on

the door surround (see Fig 56 in step 10)

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INSTALLATION PROCEDURE:

Step 13: Installing the Rear Window and Tailgate Bar to the Vehicle

Locate the Tailgate Bar and side clips. Clip each side clip to the vehicle with a rolling motion lining up the

edge of the clip with the tailgate opening. Orient the “C” Channel on the Tailgate bar with the round seal

facing down and slide the “C” Channel onto the rear window retainer as shown in (Fig’s 72 & 73). After

sliding the retainer all the way through the “C” Channel, roll the tailgate bar into the mounts with the

outside of the fabric facing towards the rear of the vehicle. See (Fig’s 74 & 75).

Step 14: Securing the Hook and Loop Fasteners

Once the Tailgate bar in secure, lower zippers on both sides of the rear curtain and then secure the rear

corner flaps as shown in (Fig 76). Work your way around the out-side of the vehicle and secure all Hook

and loop sealing up the zippers above the windows and down the rear window. (Fig’s 77, 78, 79 & 80).

Fig 72 Fig 73 Fig 74 Fig 75

Fig 79 Fig 80

Fig 76 Fig 77 Fig 78

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