Toro 04730 Manuel utilisateur

FormNo.3419-997RevA

HydraulicFluidLeakDetectorKit

Greensmaster®3300/3400SeriesTriFlex®TractionUnit

ModelNo.04730

InstallationInstructions

WARNING

CALIFORNIA

Proposition65Warning

ThisproductcontainsachemicalorchemicalsknowntotheStateofCalifornia

tocausecancer,birthdefects,orreproductiveharm.

Installation

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachineforinstallation.

Wireharness1

Cabletie8

Indicatorlight1

Audioalarm1

Spout1

Preparetoinstalltheleakdetectortank.

Leakdetectortank1

Oillevelsensor1

O-ring1

Valvehose1

Tankvalvehose1

Hex-headbolt(1/4x2inches)2

Shieldbracket1

Hoseclamp4

Solenoidvalveassembly1

Straighttting1

90°hydraulictting2

90°hydraulictting(beaded)1

Delaytimer(dieselmodelonly)1

Screw(5/8inch)1

Locknut1

Oillevelcover(dieselmodelonly)1

Oillevelcover(gasolinemodelonly)1

Overowhose1

Worm-driveclamp2

Installtheleakdetectortank.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.Toro.com.OriginalInstructions(EN)

PrintedintheUSA.

AllRightsReserved*3419-997*A

ProcedureDescriptionQty.Use

Plug1

4Dipstick1

Completetheleakdetectortank

installation.

5Nopartsrequired–Ensurethattheleakdetectoris

operatingcorrectly.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface.

2.Engagetheparkingbrake.

3.Shutofftheengineandremovethekey.

4.Allowtheenginetocool.

5.Disconnectthebattery;refertoyourmachine

Operator’sManual.

PreparingtoInstallthe

LeakDetectorTank

Partsneededforthisprocedure:

1Wireharness

8Cabletie

1Indicatorlight

1Audioalarm

1Spout

Procedure

1.Removethehex-headscrewsthatsecurethe

consolearmcoverandremovethecover.

Note:Savethescrewsforsecuringtheconsole

armcoverlater.

2.Routethewireharnessbypositioningthelight

indicatorandalarmleadsintheconsolearm,

followingthemainwireharnessundertheseat

totheothersideofthemachine,andthen

behindtheseatalongtheleft-handrail,sothat

theoillevelsensorandsolenoidvalveleadsare

nearthemainhydraulictank(dieselmodelonly).

RefertoFigure1foranoverviewofthe

wire-harnesspositionandtheconnector

locations.

g237783

Figure1

Severalpartsremovedfromthemachineforclarity.

1.Indicatorlightconnector3.Leakdetector

solenoid/switch

connectors

2.Audioalarmconnector4.Timedelayconnector

3.Usecabletiestosecurethewireharnesstothe

mainwireharnessandframemembersaway

fromanyhotormovingparts(fordieselmodel

only).

4.Removetheplugontheconsolearmpaneland

inserttheindicatorlight.

5.Connecttheindicator-lightconnectortothemain

wireharness(gasolinemodelonly)ortothekit

wireharness(dieselmodelonly).

6.Installtheaudioalarmintotheconsolearm

frame(Figure2).

g016172

Figure2

1.Consolearmframe3.Threadedring

2.Audioalarm

7.Connecttheaudioalarmtothemainwire

harness(gasolinemodelonly)ortothekitwire

harness(dieselmodelonly).

8.Ifyourmachineisequippedwithanoverow

hose,loosentheworm-driveclampsandremove

theoverowhose(Figure3).

Note:Discardtheoverowhoseand

worm-driveclamps.

g236811

Figure3

1.Worm-driveclamp2.Overowhose

9.Removethe4bolts,washers,spacers,and

rubberwashersthatsecurethetankcoverto

themainhydraulictank.

Note:Savethebolts,spacers,andwashers

forsecuringtheleakdetectortanktothemain

hydraulictanklater.

10.Removethetankcoverfromthemainhydraulic

tank.

11.Removetheplugfromthehydraulictank(if

equipped);refertoFigure4.

g236699

Figure4

1.Plug2.Spout

12.Insertthespoutintotherubbergrommet(Figure

4).

InstallingtheLeakDetector

Tank

Partsneededforthisprocedure:

1Leakdetectortank

1Oillevelsensor

1O-ring

1Valvehose

1Tankvalvehose

2Hex-headbolt(1/4x2inches)

1Shieldbracket

4Hoseclamp

1Solenoidvalveassembly

1Straighttting

290°hydraulictting

190°hydraulictting(beaded)

1Delaytimer(dieselmodelonly)

1Screw(5/8inch)

1Locknut

1Oillevelcover(dieselmodelonly)

1Oillevelcover(gasolinemodelonly)

1Overowhose

2Worm-driveclamp

Procedure

1.Findtheappropriateoil-levelcoverforyour

machinefromlooseparts.

Thereare2differentoil-levelcoversinthekit,1

forgasolinemachinesandtheotherfordiesel

machines.Thecoverforthedieselmachineis

longerthanthecoverforthegasolinemachine

andmayhavea“D”etchedinit.

2.Usethescrew(5/8inch)andlocknuttoinstall

thedelaytimerontheoil-levelcover(diesel

modelonly);refertoFigure5.

g237885

Figure5

1.Locknut4.Oillevelcover

2.Delaytimer5.Mainhydraulictank

3.Screw(5/8inch)

3.Settheoil-levelcoverinplace,butdonotsecure

ittothemainhydraulictankyet(Figure5).

4.Install2hydraulicttings(90°)ontothefrontand

backofthesolenoidvalve(Figure6).

Note:Positionthe90°hydraulicttingssothat

thehosesthatattachtothemareparalleltothe

groundwheninstalled.

g016180

Figure6

1.Solenoidvalve2.90°hydraulicttings(2)

5.Installthe90°beadedhydraulicttingtothe

mainhydraulictank(Figure7).

g018539

Figure7

1.Insertthe90°beaded

hydraulicttinghere.

4.Oillevelcover

2.Shieldbracket5.Solenoidvalveassembly

3.Hex-headbolt

6.Install1endofthetankvalvehosetothe90°

hydraulicttingconnectedtothefrontofthe

solenoidvalvewithaworm-driveclamp.

7.Slipaworm-driveclampovertheotherendof

thetankvalvehose.

8.Connectthefreeendofthetankvalvehose

ontothe90°beadedhydraulicttingonthemain

hydraulictankasyoulowerthesolenoid-valve

assemblyontotheoil-levelcover.

9.Installtheoil-levelcoverandsolenoid-valve

assemblytothemainhydraulictankwith2

hex-headboltsandtheshieldbracket(Figure5).

Note:Beforeinstallingthebolts,coatthe

bottom2or3threadswithanti-seizecompound.

10.Torquetheboltsto3to7N∙m(30to60in-lb).

11.Securethetank-valve-hoseendontothe90°

beadedhydraulicttingwiththeworm-drive

clamp.

12.Installthestraighthydraulicttingintothe

openingontheundersideoftheleakdetector

tank(Figure8).

g016176

Figure8

1.Straighthydraulictting2.Leakdetectortank

13.Secure1endofthevalvehosetothe90°

hydraulicttingconnectedtothebackofthe

solenoidvalvewithaworm-driveclamp.

14.Slipaworm-driveclampoverthefreeendof

thevalvehose,andsecuretheendofthevalve

hosetothestraighthydraulicttingontheleak

detectortank.

15.Use2worm-driveclampstosecuretheoverow

hosetotheleakdetectortankandthehydraulic

tank(Figure3).

16.Connectthedelaytimeconnectortothe

connectoronthewireharness(dieselmodel

only).

17.Connectthesolenoidvalveconnectortothe

connectormarked“LeakDetectorSolenoid”on

thewireharness.

18.Removetheplugfromthemainhydraulictank

(Figure9).

g016177

Figure9

1.Removeplugfrommain

hydraulictankhere.

2.Indicatorarrowonnut(2)

19.SlidetheO-ringontothehydraulic-oil-level

sensorandinstallthesensorintothehydraulic

tank(Figure9).

Important:Ensurethattheindicatorarrow

oneachsideofthenutthatsecuresthe

hydraulicoillevelsensorpointsdownward

(Figure9).

20.Connecttheoil-levelsensorconnectortothe

connectormarked“LeakDetectorSwitch”on

thewireharness.

21.Securetheleakdetectortankontothemain

hydraulictankwiththe4bolts,washers,

spacers,andrubberwashersthatyoupreviously

removed.

22.Torquetheboltsto3.4to6.7N∙m(30to60in-lb).

23.Ensurethatallthettingsaretight.

CompletingtheInstallation

Partsneededforthisprocedure:

1Plug

1Dipstick

Procedure

1.Removeanddiscardthebreatherandtopoffthe

mainhydraulictankwithhydraulicuid(Figure

10).

g016178

Figure10

1.Plug(replacesthe

breather)

3.Sightwindow

2.Fillwithhydraulicuidto

topoffthemainhydraulic

tankhere.

2.Installapluginplaceofthebreather(Figure10).

3.Trimthedipsticktothemarkedtrimlineshown

inFigure11.Ensurethatthetrimmedendis

smooth;deburrtheendasneeded.

g236710

Figure11

1.9.5cm(3-3/4inches)3.Appropriatehydraulicuid

level

2.Trimthedipstickhere.

4.Filltheleakdetectortankaccordingtothe

characteristicsofyourleakdetectortank,as

follows:

•Ifyourleakdetectortankhasasightwindow:

Filltheleakdetectortankwithhydraulicuid

untiltheuidlevelisatthemiddleofthe

sightwindow.

•Ifyourleakdetectortankdoesnothavea

sightwindow:

Filltheleakdetectortankwithhydraulicuid

untiltheuidlevelisatthemiddleofthell

marksonthedipstick;refertoFigure11.

5.Installthedipstickontheleakdetectortank

(Figure12).

g236731

Figure12

1.Dipstick2.Leakdetectortank

6.Installtheconsolearmcoverusingthehex-head

screwsthatyoupreviouslyremoved.

7.Connectthebattery;refertoyourmachine

Operator’sManual.

CheckingtheLeakDetector

NoPartsRequired

UnderstandingtheLeakDetector

System

Theleakdetectorsystemisdesignedtoassistinearly

detectionofhydraulic-uid-systemleaks.Iftheuid

levelinthemainhydraulicreservoirisloweredby118

to177ml(4to6oz),theoatswitchinthetank

willclose.Aftera1seconddelay,thealarmsounds,

alertingtheoperator(Figure15).Expansionofuid,

duetonormalheatingduringmachineoperation,

causestheuidtotransferintotheauxiliaryuid

reservoir.Theuidreturnstothemaintankwhenyou

turnofftheignitionswitch.

g229108

Figure13

BeforeStarting(uidcold)

1.Fillerplug5.Warningbuzzer—no

sound

2.Fillerneck6.Fluidlevel(cold)

3.Overowtube7.Solenoid-returnvalve

(open)

4.Leak-detectortank8.Floatswitch

(raised—open)

g229109

Figure14

NormalOperation(uidwarm)

1.Fluidlevel(warm)3.Warningbuzzer

2.Solenoid-returnvalve

(closed)

4.Floatswitch

(raised—open)

g229110

Figure15

LeakAlert!

1.Floatswitch

(down—closed)

Fluidleveldown118

to177ml(4to6oz)

3.Fluidlevel(warm)

2.Warningbuzzer

CheckingtheSystemOperation

1.WiththeignitionswitchintheONposition,move

theleakdetectorswitchrearwardandhold.After

the1-seconddelayelapses,thealarmshould

sound.

2.Releasetheleak-detectorswitch.

Checkingthe

Leak-Detector-SystemOperation

1.MovetheignitionswitchtotheONposition.Do

notstarttheengine.

2.Removethehydraulic-tankcapfromtheneck

ofthetank.

3.Insertacleanrodorscrewdriverintothetank

neckandgentlypushdownontheoatswitch

(Figure16);thealarmshouldsoundafterthe

1-seconddelay.

g229112

Figure16

1.Cleanrodorscrewdriver3.Pressdownontheoat

switch

2.Warningbuzzer

4.Releasetheoat;thealarmshouldstop

sounding.

5.Installthehydraulic-tankcap.

6.MovetheignitionswitchtotheOFFposition.

OperatingtheLeakDetector

Theleakdetectoralarmmaysoundfor1ofthe

followingreasons:

•Aleakof118to177ml(4to6oz)hasoccurred.

•Theuidlevelinthemainreservoirisreducedby

118to177ml(4to6oz)duetocontractionof

theuidbycooling.

Ifthealarmsounds,turnoffthemachineasquicklyas

possibleandinspectitforleaks.Ifthealarmsounds

whileoperatingonagreen,driveoffthegreenrst.

Determinethesourceoftheleakandrepairitbefore

continuingoperation.

Ifyoudonotndaleakandsuspectafalsealarm,

movetheignitionswitchtotheOFFpositionandallow

themachinetostandfor1to2minutestoallowthe

uidlevelstostabilize.Thenstartthemachineand

operateitinanon-sensitiveareatoconrmthatno

leakexists.

Falsealarms,duetouidcontraction,maybecaused

byextendedidlingofthemachineafternormal

operation.Afalsealarmmayalsooccurifyouwork

themachineatareducedworkloadafteranextended

periodofaheavierworkload.Toavoidfalsealarms,

turnthemachineoffratherthanidlingforextended

periods.

Table des matières

Autres manuels Toro Capteur de sécurité

Toro

Toro Groundsmaster 31252 Manuel utilisateur

Manuels Capteur de sécurité populaires d'autres marques

THORLABS

THORLABS PDA10JT Manuel utilisateur

Waeco

Waeco UV-DETECT Manuel utilisateur

Intermatic

Intermatic IOS-DSIMF Manuel utilisateur

urmet domus

urmet domus 1083 Manuel utilisateur

Siemens

Siemens AZL66 Series Manuel utilisateur

BTI

BTI Profiline Multi Finder Manuel utilisateur

Challenger

Challenger SL01 Manuel utilisateur

DMP Electronics

DMP Electronics 1122INT Manuel utilisateur

Rielta

Rielta Ladoga MK-RK Manuel utilisateur

Mirion Technologies

Mirion Technologies ACCURAD PRD Manuel utilisateur

Bosch

Bosch DS835 Manuel utilisateur

DBI SALA

DBI SALA EZ Stop Manuel de l'opérateur

Lamptime

Lamptime ST05C Manuel utilisateur

Ubiquiti

Ubiquiti MFI-MSC Manuel utilisateur

Subsite

Subsite 910R Instructions d'installation

Satel

Satel OPAL Pro Manuel utilisateur

Aleph

Aleph XC-1XTEU Manuel utilisateur

Pima

Pima LARIS QUAD Manuel utilisateur