Toro Sand Pro 3040 Manuel utilisateur

Part No. 06147SL (Rev. A)

Service Manual

Sand Pro & Infield Pro 3040/5040

Preface

The purpose of this publication is to provide the service

technician with information for troubleshooting, testing

and repair of major systems and components on the

Sand Pro and Infield Pro 3040/5040.

REFER TO THE OPERATOR’S MANUALS FOR OP-

ERATING, MAINTENANCE AND ADJUSTMENT

INSTRUCTIONS. Space is provided in Chapter 2 of this

book to insert the Operator’s Manuals and Parts Cata-

logs for your machine. Replacement Operator’s Manu-

als are available on the internet at www.toro.com or by

sending complete Model and Serial Number to:

The Toro Company

Attn. Technical Publications

8111 Lyndale Avenue South

Minneapolis, MN 55420

The Toro Company reserves the right to change product

specifications or this publication without notice.

This safety symbol means DANGER, WARNING,

or CAUTION, PERSONAL SAFETY INSTRUC-

TION. When you see this symbol, carefully read

the instructions that follow. Failure to obey the

instructions may result in personal injury.

NOTE: A NOTE will give general information about the

correct operation, maintenance, service, testing or re-

pair of the machine.

IMPORTANT: The IMPORTANT notice will give im-

portant instructions which must be followed to pre-

vent damage to systems or components on the

machine.

The Toro Company – 2006

Sand Pro & Infield Pro 3040/5040

This page is intentionally blank.

Sand Pro & Infield Pro 3040/5040

Table Of Contents

Chapter 1 – Safety

Safety Instructions 1 – 2. . . . . . . . . . . . . . . . . . . . . . . . . .

Jacking Instructions 1 – 4. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 1 – 4. . . . . . . . . . . . . . . .

Chapter 2 – Product Records and Maintenance

Product Records 2 – 1. . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance 2 – 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Equivalents and Conversions 2 – 2. . . . . . . . . . . . . . . .

Torque Specifications 2 – 3. . . . . . . . . . . . . . . . . . . . . . .

Chapter 3 – Gasoline Engine

Introduction 3 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Specifications 3 – 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 3 – 4. . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 3 – 5. . . . . . . . . . . . . . . . . . . . . . . .

BRIGGS & STRATTON REPAIR MANUAL FOR

4–CYCLE, V–TWIN CYLINDER, OHV HEAD ENGI-

NES

Chapter 4 – Hydraulic System

Specifications 4 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

General Information 4 – 3. . . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Schematics 4 – 6. . . . . . . . . . . . . . . . . . . . . . .

Hydraulic Flow Diagrams 4 – 10. . . . . . . . . . . . . . . . . . .

Special Tools 4 – 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 4 – 19. . . . . . . . . . . . . . . . . . . . . . . . . . .

Testing 4 – 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 4 – 34. . . . . . . . . . . . . . . . . . . . . . .

PARKER TORQMOTOR TM SERVICE PROCEDURE

(TC, TB, TE, TJ, TF, TG, TH AND TL SERIES)

SAUER–DANFOSS (SUNDSTRAND) 15 SERIES RE-

PAIR MANUAL

SAUER–DANFOSS (SUNDSTRAND) 15 SERIES

SERVICE MANUAL

SAUER–DANFOSS STEERING UNIT TYPE OSPM

SERVICE MANUAL

Chapter 5 – Electrical System

Electrical Schematic and Drawings 5 – 2. . . . . . . . . . .

Special Tools 5 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Troubleshooting 5 – 4. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Electrical System Quick Checks 5 – 7. . . . . . . . . . . . . .

Component Testing 5 – 8. . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 5 – 14. . . . . . . . . . . . . . . . . . . . . . .

Chapter 6 – Chassis

Specifications 6 – 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Special Tools 6 – 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service and Repairs 6 – 4. . . . . . . . . . . . . . . . . . . . . . . .

Chapter 7 – Electrical Diagrams

Electrical Schematic 7 – 3. . . . . . . . . . . . . . . . . . . . . . . .

Circuit Diagrams 7 – 4. . . . . . . . . . . . . . . . . . . . . . . . . . .

Wire Harness Drawings 7 – 6. . . . . . . . . . . . . . . . . . . . .

SafetyProduct Records

and Maintenance

Gasoline

Engine

Hydraulic

Chassis

Electrical

SystemDiagrams

Electrical

System

Sand Pro & Infield Pro 3040/5040

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Page 1 – 1 SafetySand Pro & Infield Pro 3040/5040

Chapter 1

Safety

Table of Contents

SAFETY INSTRUCTIONS 2. . . . . . . . . . . . . . . . . . . . . .

Before Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

While Operating 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Maintenance and Service 3. . . . . . . . . . . . . . . . . . . .

JACKING INSTRUCTIONS 4. . . . . . . . . . . . . . . . . . . . .

SAFETY AND INSTRUCTION DECALS 4. . . . . . . . . .

Safety

Page 1 – 2

Safety Sand Pro & Infield Pro 3040/5040

Safety Instructions

The Sand Pro and Infield Pro are designed and tested

to offer safe service when operated and maintained

properly. Although hazard control and accident preven-

tion are partially dependent upon the design and config-

uration of the machine, these factors are also

dependent upon the awareness, concern and proper

training of the personnel involved in the operation, trans-

port, maintenance and storage of the machine. Improp-

er use or maintenance of the machine can result in injury

or death. To reduce the potential for injury or death,

comply with the following safety instructions.

To reduce the potential for injury or death,

comply with the following safety instructions.

WARNING

Before Operating

1. Read and understand the contents of the Operator’s

Manual before starting and operating the machine. Be-

come familiar with the controls and know how to stop the

machine quickly. A replacement Operator’s Manual is

available on the Internet at www.Toro.com or by sending

the complete model and serial number to:

The Toro Company

Attn. Technical Publications

8111 Lyndale Avenue South

Bloomington, Minnesota 55420–1196

2. Keep all shields, safety devices and decals in place.

If a shield, safety device or decal is defective, illegible

or damaged, repair or replace it before operating the

machine. Also, tighten any loose nuts, bolts or screws

to ensure machine is in safe operating condition.

3. Wearing safety glasses, safety shoes, long pants

and a helmet is advisable and required by some local

safety and insurance regulations.

4. Ensure that the traction interlock switch is adjusted

correctly so the engine cannot be started unless the

traction pedal is released and in the neutral position.

5. Since gasoline is highly flammable, handle it careful-

ly:

A. Store fuel in containers specifically designed for

this purpose.

B. Do not remove machine fuel tank cap while en-

gine is hot or running.

C. Do not smoke while handling fuel.

D. Fill fuel tank outdoors and only to within an inch of

the top of the tank, not the filler neck. Do not overfill

the fuel tank.

E. If fuel is spilled, do not start engine. Move the ma-

chine away from the area of spillage and allow the

gasoline vapors to dissipate. Properly dispose of any

spilled fuel.

While Operating

1. Operator should be in the operator’s seat when oper-

ating the Sand Pro and Infield Pro. Never carry passen-

gers.

2. Do not run engine in a confined area without ade-

quate ventilation. Exhaust fumes are hazardous and

could possibly be deadly.

3. Do not touch engine, muffler or exhaust system while

engine is running or soon after it is stopped. These

areas could be hot enough to cause burns.

4. If abnormal vibration is detected, stop machine im-

mediately and determine source of vibration. Correct

problems before resuming the use of the machine.

5. While operating, the machine may exceed noise lev-

els of 85 dB(A) at the operator position. Hearing protec-

tion is recommended for prolonged exposure to reduce

the potential of permanent hearing damage.

6. Before leaving the operator’s position of the ma-

chine:

A. Stop movement of the machine.

B. Apply parking brake and lower attachment(s) to

the ground. Take precautions to prevent accidental

starts, rolling away, etc.

Page 1 – 3 SafetySand Pro & Infield Pro 3040/5040

Maintenance and Service

1. Before servicing or making adjustments, position

machine on a level surface and apply parking brake to

prevent machine from moving.

2. Before servicing or making adjustments, disconnect

the spark plug wires from the spark plugs and position

the wires away from the spark plugs to ensure that the

engine will not start unexpectedly.

3. Make sure machine is in safe operating condition by

keeping all nuts, bolts and screws tight.

4. Never store the machine or fuel container inside

where there is an open flame, such as near a water heat-

er or furnace.

5. Make sure all hydraulic system line connectors are

tight and all hydraulic system hoses and lines are in

good condition before applying pressure to the hydraulic

system.

6. Before disconnecting any hydraulic component or

performing any work on the hydraulic system, all pres-

sure in hydraulic system must be relieved.

7. Keep body and hands away from pin hole leaks or

nozzles that eject hydraulic fluid under high pressure.

Use paper or cardboard, not hands, to search for leaks.

Hydraulic fluid escaping under pressure can have suffi-

cient force to penetrate skin and do serious damage. If

fluid is injected into the skin it must be surgically re-

moved within a few hours by a doctor familiar with this

form of injury or gangrene may result.

8. Do not overspeed the engine by changing governor

setting. To assure safety and accuracy, check maximum

engine speed with a tachometer.

9. Shut engine off before checking or adding oil to the

engine crankcase.

10.To reduce potential fire hazard, keep engine area

free of excessive grease, grass, leaves and dirt.

11. If the engine must be running to perform a mainte-

nance adjustment, keep hands, feet, clothing and any

parts of the body away from the engine and all moving

parts. Also, keep bystanders away.

12.When changing tires or performing other service that

requires the machine to be raised off the ground, make

sure machine is properly supported. If the machine is

not properly supported, the machine may move or fall,

which may result in personal injury.

13.If major repairs are ever needed or assistance is de-

sired, contact an Authorized Toro Distributor.

14.At the time of manufacture, the machine conformed

to all applicable safety standards. To assure optimum

performance and continued safety certification of the

machine, use genuine Toro replacement parts and ac-

cessories. Replacement parts and accessories made

by other manufacturers may result in non-conformance

with the safety standards, and the warranty may be

voided.

Safety

Page 1 – 4

Safety Sand Pro & Infield Pro 3040/5040

Jacking Instructions

When changing attachments, tires or perform-

ing other service, use correct blocks, hoists

and jacks. Make sure machine is parked on a

solid level floor such as a concrete floor. Prior

to raising the machine, remove any attach-

ments that may interfere with the safe and

proper raising of the machine. Always chock

or block wheels. Use jack stands or solid

wood blocks to support the raised machine. If

the machine is not properly supported by

blocks or jack stands, the machine may move

or fall, which may result in personal injury.

CAUTION

Use the following positions when jacking up the ma-

chine:

Front End Jacking

1. Jack the front of the machine from the bottom of the

frame behind the front wheel (Fig. 1). Make sure that

jack is positioned directly under frame to prevent dam-

age to oil cooler.

Rear End Jacking

1. Jack the rear of the machine from below the wheel

motor (Fig. 2).

1. Front wheel 2. Front jacking point

Figure 1

1. Rear wheel motor 2. Rear jacking point

Figure 2

Safety and Instruction Decals

Numerous safety and instruction decals are affixed to

the Sand Pro and Infield Pro. If any decal becomes illeg-

ible or damaged, install a new decal. Part numbers for

replacement decals are listed in your Parts Catalog. Or-

der replacement decals from your Authorized Toro Dis-

tributor.

Page 2 – 1 Product Records and MaintenanceSand Pro & Infield Pro 3040/5040

Chapter 2

Product Records and Maintenance

Table of Contents

PRODUCT RECORDS 1. . . . . . . . . . . . . . . . . . . . . . . . .

MAINTENANCE 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

EQUIVALENTS AND CONVERSIONS 2. . . . . . . . . . .

Decimal and Millimeter Equivalents 2. . . . . . . . . . . .

U.S. to Metric Conversions 2. . . . . . . . . . . . . . . . . . .

TORQUE SPECIFICATIONS 3. . . . . . . . . . . . . . . . . . .

Fastener Identification 3. . . . . . . . . . . . . . . . . . . . . . .

Standard Torque for Dry, Zinc Plated and

Steel Fasteners (Inch Series) 4. . . . . . . . . . . . . . .

Standard Torque for Dry, Zinc Plated and

Steel Fasteners (Metric Fasteners) 5. . . . . . . . . .

Other Torque Specifications 6. . . . . . . . . . . . . . . . . .

Conversion Factors 6. . . . . . . . . . . . . . . . . . . . . . . . .

Product Records

Insert a copy of the Operator’s Manual and Parts Cata-

log for your Sand Pro or Infield Pro at the end of this

chapter. Additionally, if any optional equipment or ac-

cessories have been installed to your machine, insert

the Installation Instructions, Operator’s Manuals and

Parts Catalogs for those options at the end of this chap-

ter.

Maintenance

Maintenance procedures and recommended service in-

tervals for Sand Pro and Infield Pro machines are cov-

ered in the Operator’s Manual. Refer to that publication

when performing regular equipment maintenance.

Product Records

and Maintenance

Page 2 – 2

Product Records and Maintenance Sand Pro & Infield Pro 3040/5040

Equivalents and Conversions

Autres manuels pour Sand Pro 3040

Ce manuel convient aux modèles suivants

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