Toro Greenmaster Flex 1820 Manuel utilisateur

FormNo.3397-877RevC

18inand21in,11-and14-Blade

CuttingUnit

Greensmaster®Flex™/eFlex®1820and2120

TractionUnit

ModelNo.04289—SerialNo.316000001andUp

ModelNo.04290—SerialNo.316000001andUp

ModelNo.04291—SerialNo.316000001andUp

ModelNo.04292—SerialNo.316000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3397-877*C

ThisproductcomplieswithallrelevantEuropean

directives.Fordetails,pleaseseetheDeclarationof

Incorporation(DOI)atthebackofthispublication.

WARNING

CALIFORNIA

Proposition65Warning

Useofthisproductmaycauseexposure

tochemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Introduction

Thiscuttingunitisdesignedforcuttingturfongreens

andsmallfairwaysofgolfcourses.

YoumaycontactT orodirectlyatwww.T oro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoid

injuryandproductdamage.Youareresponsiblefor

operatingtheproductproperlyandsafely.

Wheneveryouneedservice,genuineT oroparts,or

additionalinformation,contactanAuthorizedService

DealerorT oroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

g016942

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafety-alertsymbol

(Figure2),whichsignalsahazardthatmaycause

seriousinjuryordeathifyoudonotfollowthe

recommendedprecautions.

g000502

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Safety.......................................................................3

GeneralSafety...................................................3

SafeOperatingPractices....................................3

SafetyandInstructionalDecals..........................4

Setup........................................................................5

InstallingtheRoller.............................................5

PreparingtheCuttingUnitforUseonan

eFlexMachine................................................5

InstallingthePushNut(CEOnly)........................6

AdjustingtheCuttingUnit...................................7

ProductOverview.....................................................8

Specications....................................................8

Attachments/Accessories...................................8

Operation..................................................................8

Maintenance.............................................................9

SupportingtheCuttingUnit.................................9

AdjustingtheBedknife-to-ReelContact..............9

AdjustingtheRear-RollerHeight.......................10

AdjustingtheHeightofCut................................11

AdjustingtheClipSetting..................................12

AdjustingtheCut-OffBar..................................13

ServicingtheBedbar........................................13

BedknifeSpecications....................................15

BacklappingtheCuttingUnit.............................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

Thismachinehasbeendesignedinaccordancewith

ENISO5395:2013andANSIB71.4-2017.

GeneralSafety

Thisproductiscapableofamputatinghandsand

feetandofthrowingobjects.Alwaysfollowallsafety

instructionstoavoidseriouspersonalinjury.

Usingthisproductforpurposesotherthanitsintended

usecouldprovedangeroustoyouandbystanders.

•Readandunderstandthecontentsofthis

Operator’sManualbeforestartingtheengine.

•Donotputyourhandsorfeetnearmoving

componentsofthemachine.

•Donotoperatethemachinewithoutallguards

andothersafetyprotectivedevicesinplaceand

workingonthemachine.

•Keepclearofanydischargeopening.Keep

bystandersandpetsasafedistanceawayfrom

themachine.

•Keepchildrenoutoftheoperatingarea.Never

allowchildrentooperatethemachine.

•Parkthemachineonalevelsurface,lowerthe

cuttingunits,disengagethedrives,engagethe

parkingbrake(ifprovided),shutofftheengine,

andremovethekeybeforeleavingtheoperator's

positionforanyreason.

Improperlyusingormaintainingthismachinecan

resultininjury.Toreducethepotentialforinjury,

complywiththesesafetyinstructionsandalwayspay

attentiontothesafety-alertsymbol(Figure2),which

meansCaution,Warning,orDanger—personalsafety

instruction.Failuretocomplywiththeseinstructions

mayresultinpersonalinjuryordeath.

Youcanndadditionalsafetyinformationwhere

neededthroughoutthisOperator’sManual.

SafeOperatingPractices

•ReadtheOperator’sManualforthetractionunit

andothertrainingmaterialcarefully.Befamiliar

withthecontrols,safetysigns,andtheproper

useoftheequipment.Iftheoperatorormechanic

cannotreadthelanguageofthismanual,itisthe

owner'sresponsibilitytoexplainthismaterialto

them.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Theowner/operatorcanpreventandisresponsible

foraccidentsthatmaycausepersonalinjuryor

propertydamage.

•Wearappropriateclothing,includingeye

protection;substantial,slip-resistantfootwear;

longpants,andhearingprotection.Tiebacklong

hairanddonotwearloosejewelry.

•Inspecttheareawheretheequipmentistobe

usedandremoveallobjects,suchasrocks,toys,

andwire,thatthemachinecanthrow.

•Checkthatoperator'spresencecontrols,safety

switches,andshieldsareattachedandfunctioning

properly.Donotoperatethemachineunlessthey

arefunctioningproperly.

•Stopthemachine,removethekey,andwaitfor

allmovingpartstostopbeforeinspectingthe

attachmentafterstrikinganobjectorifthereis

anabnormalvibrationinthemachine.Makeall

necessaryrepairsbeforeresumingoperation.

•Keepyourhandsandfeetawayfromthecutting

units.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.Replaceallwornordamaged

decals.

•Awornordamagedbladecanbreak,anda

pieceofthebladecouldbethrowntowardyouor

bystanders,resultinginseriouspersonalinjuryor

death.

•Inspectthebladeperiodicallyforwearordamage.

•Usecarewhencheckingtheblades.Wrapthe

bladesorweargloves,andusecautionwhen

servicingtheblades.Onlyreplaceorsharpenthe

blades;neverstraightenorweldthem.

•Onmulti-bladedmachines,takecareasrotating1

bladecancauseotherbladestorotate.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyarea

ofpotentialdanger.Replaceanydecalthatisdamagedormissing.

decal104-7729

104–7729

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cutting/dismemberment

hazard;handorfoot—stop

theengineandwaitfor

movingpartstostop.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal131-1820

131-1820

1.Cutting-unitclipchart

Setup

MediaandAdditionalParts

DescriptionQty.Use

Operator'sManual1Readthisbeforeinstallingandoperatingcuttingunit.

Partscatalog1Usethistoreferencepartnumbers.

InstallingtheRoller

Thecuttingunitisshippedwithoutafrontroller.

Obtainarollerfromyourdealerandinstallitonthe

cuttingunit,asfollows:

1.Removetheplowbolt,washer,andangenut

securingoneoftheheight-of-cutarmstothe

cuttingunitsideplate(Figure3).

g016936

Figure3

1.Height-of-cutarm4.Washer

2.Adjustingscrew5.Flangenut

3.Plowbolt6.Roller-mountingscrew

2.Loosentheroller-mountingscrewsinthe

height-of-cutarms.

3.Slidetherollershaftintotheheight-of-cutarm

ontheoppositeendofthecuttingunit.

4.Slidetheheight-of-cutarmontotherollershaft.

5.Looselysecuretherollertothecuttingunitwith

theheight-of-cutarmandfastenerspreviously

removed.

6.Centertherollerbetweentheheight-of-cutarms.

7.Tightentheroller-mountingscrews.

8.Adjusttothedesiredheight-of-cutandtighten

theheight-of-cutarmmountingfasteners.

PreparingtheCuttingUnit

forUseonaneFlexMachine

InstallingtheTargetPlate

IfyouwillbeusingthecuttingunitonaneFlextraction

unit,installtheprovidedtargetplate,thenadjustthe

machinesensorsasdescribedintheeFlexTraction

UnitOperator’sManual.Ifyouwillbeusingthecutting

unitongasoline-poweredmachines,youdonotneed

thetargetplate.Ifyouwillbeusingthecuttinguniton

bothgasoline-poweredunitsandtheeFlexmachines,

youcaninstallthetargetplateandleaveitinstalled

regardlessofwhichmachineyouuseiton.

1.Removethecenter,grass-shieldbolt(Figure4).

2.Installthetargetplatetothetopofthecutting

unitusingtheboltthatyouremovedpreviously

(Figure4).

g017294

Figure4

1.Center,grass-shieldbolt2.Targetplate

InstallingtheWeightRod

1.Enlargethelowerholeontherightsideofthe

cuttingunitusinga9mm(23/64inch)drillbit

(Figure5).

g026123

Figure5

2.LubricatetheO-ringontheweightrod.

3.InserttheO-ringendoftheweightrodintothe

previouslydrilledhole.

4.Securethethreadedendoftheweightrodtothe

frameusingaange-headbolt(Figure6).

g026124

Figure6

1.Flange-headbolt2.Weightrod

InstallingthePushNut(CE

Only)

1.Loosentheangeboltsecuringthebeltcover

andremovethebeltcover.

2.Slidethepushnutontothebeltcoverplug

(Figure7).

g027722

Figure7

1.Pushnut2.Belt-coverplug

3.Installthebeltcover.

AdjustingtheCuttingUnit

1.Supportthecuttingunit;refertoSupportingthe

CuttingUnit(page9).

2.Adjustthebedknifetothereel;refertoAdjusting

theBedknifetotheReel(page10).

3.Adjusttherearrollerheight;refertoAdjusting

theRear-RollerHeight(page10).

4.Adjusttheheightofcut;refertoAdjustingthe

HeightofCut(page11).

5.Adjustthecut-offbar;refertoAdjustingthe

Cut-OffBar(page13).

6.Setupandpreparethecuttingunitasdescribed

inthetractionunitOperator’sManual.

ProductOverview

Specications

TractorsThesecuttingunitsmountontheappropriatesizeFlexandeFlexTractionUnits.

CuttingwidthFlex/eFlex1820—46cm(18inches),Flex/eFlex2120—53cm(21inches)

Height-of-cutAdjustthefrontrollerby2verticalscrewsandheldby2screwsandnuts.

Height-of-cutrangeThestandardbenchheight-of-cutrangeis1.6mm(0.062inch)to12.7mm(0.500inch).

Thebenchheight-of-cutrangewiththeHighHeightofCutKitinstalledis7mm(0.285inch)

to25mm(1.00inch).TheeffectiveHOCmayvarydependingonturfconditions,typeof

bedknife,rollers,andattachmentsinstalled.

ReelbearingsThereare2sealedstainlesssteel,deep-grooveballbearings.

RollersThefrontrolleris6.3cm(2.5inches)indiameterwithavarietyofcongurationsselectedby

thecustomer.Therearrollerisa5.1cm(2inch)diameteraluminumfullroller.

BedknifeThismachinecomesstandardwithanEdgeMaxMicrocutbedknife.Optionalbedkniveswith

avarietyofcongurationsareavailable.Thebedknifeisfastenedtoamachined,cast-iron

bedbarwith13screws(2120)or11screws(1820).

BedknifeadjustmentThereisadual-screwadjustmenttothereelwithdetentscorrespondingto0.018mm

(0.0007inch)bedknifemovementforeachindexedposition.

GrassshieldThenon-adjustableshieldwithadjustablecut-offbarimprovesgrassdischargefromthe

reelinwetconditions.

CounterweightAcast-ironweightmountedoppositetothedrivelinebalancesthecuttingunit.

Netweight,2120(withoutfrontroller)11–Blade—32.2kg(71lb);14–Blade—33.5kg(74lb)

Netweight,1820(withoutfrontroller)11–Blade—30.8kg(68lb);14–Blade—32.2kg(71lb)

Attachments/Accessories

AselectionofToroapprovedattachmentsandaccessoriesisavailableforusewiththemachinetoenhance

andexpanditscapabilities.ContactyourAuthorizedServiceDealerorauthorizedT orodistributororgoto

www.T oro.comforalistofallapprovedattachmentsandaccessories.

Toensureoptimumperformanceandcontinuedsafetycerticationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementpartsandaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

Operation

RefertoyourtractionunitOperator’sManualfordetailedoperationinstructions.Beforeusingthecuttingunit

eachday,adjustthebedknife;refertoAdjustingtheBedknifeDaily(page9).Testthequalityofcutbycuttinga

testswathbeforeusingthecuttingunitonagreentoensurethatthenishedcutiscorrect.

Maintenance

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

SupportingtheCuttingUnit

Wheneveryouneedtotipthecuttingunittoexpose

thebedknife/reel,propuptherearofthecuttingunit

toensurethatthenutsonthebackendofthebedbar

adjustingscrewsarenotrestingontheworksurface

(Figure8).

g016943

Figure8

1.Prop(notprovided)2.Bedknifeadjustingscrew

nut(2)

Adjustingthe

Bedknife-to-ReelContact

AdjustingtheBedknifeDaily

Priortomowingeachday,orasrequired,verifyproper

bedknife-to-reelcontact.Performthisprocedure

eventhoughqualityofcutisacceptable.

1.Lowerthecuttingunitsontoahardsurface,shut

offtheengine,andremovetheignitionkey.

2.Slowlyrotatethereelinareversedirection,

listeningforreel-to-bedknifecontact.

•Ifnocontactisevident,adjustthebedknife

asfollows

A.Turnthebedbaradjustingscrews

clockwise(Figure9),1clickatatime,

untilyoufeelandhearlightcontact.

Note:Thebedbaradjustingscrews

havedetentscorrespondingto0.018

mm(0.0007inch)bedknifemovement

foreachindexedposition.

g014595

Figure9

1.Bedbaradjustingscrew

B.Insertalongstripofcuttingperformance

paper(ToroPartNo.125-5610)between

thereelandbedknife,perpendicularto

thebedknife(Figure10),thenslowly

rotatethereelforward;itshouldcutthe

paper;ifnot,repeatstepsAandBuntil

itdoes.

•Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,or

grindthecuttingunittoachievethesharp

edgesneededforprecisioncutting(Referto

theToroManualforSharpeningReeland

RotaryMowers,FormNo.09168SL).

Important:Lightcontactispreferredatall

times.Ifyoudonotmaintainlightcontact,

thebedknife/reeledgeswillnotsufciently

self-sharpen,anddullcuttingedgeswill

resultafteraperiodofoperation.Ifyou

maintainexcessivecontact,bedknife/reel

wearwillbeaccelerated,unevenwearcan

result,andthequalityofcutmaydecline.

Note:Asthereelbladescontinuetorunagainst

thebedknife,aslightburrwillappearonthefront

cuttingedgesurfacealongthefulllengthofthe

bedknife.Occasionallyrunaleacrossthefront

edgetoremovethisburrtoimprovecutting.

Afterextendedrunning,aridgewilleventually

developatbothendsofthebedknife.Round

offthesenotchesorlethemushwiththe

cuttingedgeofthebedknifetoensuresmooth

operation.

AdjustingtheBedknifetotheReel

Usethisprocedureduringinitialcutting-unitsetupand

aftergrinding,backlapping,ordisassemblingthereel.

Thisisnotadailyadjustment.

1.Positionthecuttingunitonaat,levelwork

surface.

2.Tipthecuttingunittoexposethebedknifeand

reel.

Note:Ensurethatthenutsonthebackofthe

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Rotatethereelsothat1ofthebladescrosses

thebedknifeedgebetweentherstandsecond

bedknifescrewheadslocatedontherightside

ofthecuttingunit.

4.Makeanidentifyingmarkonthebladewhereit

crossesthebedknifeedge.

Note:Thiswillmakelateradjustmentseasier.

5.Inserta0.05mm(0.002inch)shimbetweenthe

bladeandthebedknifeedgeatthepointmarked

instep4.

6.Turntherightbedbaradjustingscrew(Figure9)

untilyoufeellightpressureontheshimwhen

slidingitside-to-side.Removetheshim.

7.Fortheleftsideofthecuttingunit,slowlyrotate

thereelsothattheclosestbladecrossesthe

bedknifeedgebetweentherstandsecond

screwheads.

8.Repeatsteps4through6fortheleftsideofthe

cuttingunitandleftbedbaradjustingscrew.

9.Repeatsteps5and6untilthereislightpressure

atthecontactpointsonboththeleftandright

sidesofthecuttingunit.

10.Toobtainlightcontactbetweenthereeland

bedknife,turneachbedbaradjustingscrew

clockwise3clicks.

Note:Eachclickonthebedbaradjustingscrew

movesthebedknife0.018mm(0.0007inches).

Donotovertightentheadjustingscrews.

Turningtheadjustingscrewclockwisemoves

thebedknifeedgeclosertothereel.Turningthe

adjustingscrewcounterclockwisemovesthe

bedknifeedgeawayfromthereel.

11.Insertalongstripofcuttingperformancepaper

(ToroPartNo.125-5610)betweenthereeland

bedknife,perpendiculartothebedknife(Figure

10),thenslowlyrotatethereelforward;itshould

cutthepaper;ifnot,turneachbedbaradjusting

screwclockwise1clicksandrepeatthisstep

untilitcutsthepaper.

g014411

Figure10

Note:Ifexcessivecontact/reeldragisevident,

backlap,refacethefrontofthebedknife,orgrind

thecuttingunittoachievethesharpedgesneeded

forprecisioncutting(RefertotheToroManualfor

SharpeningReelandRotaryMowers,FormNo.

09168SL).

AdjustingtheRear-Roller

Height

Dependingonyourdesiredheight-of-cutrange,you

needtoadjusttherear-rollerbrackets(Figure11or

Figure12)totheloworhighposition:

•Positionthespacerabovethesideplate-mounting

ange(factorysetting)whentheheight-of-cut

settingsrangefrom1.5mmto6mm(1/16inchto

3/8inch)asshowninFigure11.

g014404

Figure11

1.Spacer3.Rollerbracket

2.Sideplate-mountingange

•Positionthespacerbelowthesideplate-mounting

angewhentheheight-of-cutsettingsrangefrom

3mmto25mm(1/8inchto1inch)asshownin

Figure12.

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