Toro 74209 Manuel utilisateur

Operator’s Manual

IMPORTANT: Read this manual carefully. It contains information about your

safety and the safety of others. Also become familiar with the controls and

their proper use before you operate the product.

FORM NO. 3322–732

Z–Master

250 Series

Z253

with 62” SFS Side

Discharge Mower

Model No. 74209–000000001 & Up

The Toro Company – 1999

Introduction

Thank you for purchasing a Toro product.

All of us at Toro want you to be completely satisfied

with your new product, so feel free to contact your

local Authorized Service Dealer for help with service,

genuine replacement parts, or other information you

may require.

Whenever you contact your Authorized Service

Dealer or the factory, always know the model and

serial numbers of your product. These numbers will

help the Service Dealer or Service Representative

provide exact information about your specific

product. You will find the model and serial number

plate located in a unique place on the product as

shown below.

1. Model and Serial Number Plate

For your convenience, write the product model and

serial numbers in the space below.

Model No:

Serial No.

Read this manual carefully to learn how to operate

and maintain your product correctly. Reading this

manual will help you and others avoid personal injury

and damage to the product. Although we design,

produce and market safe, state-of-the-art products,

you are responsible for using the product properly

and safely. You are also responsible for training

persons, who you allow to use the product, about safe

operation.

The warning system in this manual identifies

potential hazards and has special safety messages that

help you and others avoid personal injury, even death.

DANGER, WARNING and CAUTION are signal

words used to identify the level of hazard. However,

regardless of the hazard, be extremely careful.

DANGER signals an extreme hazard that will cause

serious injury or death if the recommended

precautions are not followed.

WARNING signals a hazard that may cause serious

injury or death if the recommended precautions are

not followed.

CAUTION signals a hazard that may cause minor or

moderate injury if the recommended precautions are

not followed.

Two other words are also used to highlight

information. “Important” calls attention to special

mechanical information and “Note” emphasizes

general information worthy of special attention.

The left and right side of the machine is determined

from the normal operator’s position.

The engine exhaust from this product

contains chemicals known to the State of

California to cause cancer, birth defects,

or other reproductive harm.

IMPORTANT: This engine is not equipped

with a spark arrester muffler. It is a violation

of California Public Resource Code Section

4442 to use or operate this engine on any

forest–covered, brush–covered or

grass–covered land. Other states or federal

areas may have similar laws.

Contents

Page

Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Safe Operating Practices 3. . . . . . . . . . . . . .

Slope Chart 7. . . . . . . . . . . . . . . . . . . . . . . . .

Safety and Instruction Decals 9. . . . . . . . . .

Gasoline and Oil 13. . . . . . . . . . . . . . . . . . . . . . . .

Recommended Gasoline 13. . . . . . . . . . . . . .

Stabilizer/Conditioner 14. . . . . . . . . . . . . . . .

Filling the Fuel Tank 14. . . . . . . . . . . . . . . . .

Check Engine Oil Level 14. . . . . . . . . . . . . . .

Assembly 15. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Loose Parts 15. . . . . . . . . . . . . . . . . . . . . . . . .

Install Drive Wheels 16. . . . . . . . . . . . . . . . . .

Tire Pressure 16. . . . . . . . . . . . . . . . . . . . . . . .

Install Seat Retaining Rod 16. . . . . . . . . . . . .

Install Motion Control Levers 17. . . . . . . . . .

Check Side Discharge Chute 17. . . . . . . . . . .

Check the Leveling of Mower Deck 17. . . . .

Activate the Battery 18. . . . . . . . . . . . . . . . . .

Install Battery 19. . . . . . . . . . . . . . . . . . . . . . .

Hydraulic System 20. . . . . . . . . . . . . . . . . . . .

Operation 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Think Safety First 21. . . . . . . . . . . . . . . . . . .

Controls 21. . . . . . . . . . . . . . . . . . . . . . . . . . .

Parking Brake 21. . . . . . . . . . . . . . . . . . . . . . .

Starting and Stopping

the Engine 22. . . . . . . . . . . . . . . . . . . . . . . .

Operating the Power Take Off (PTO) 23. . . .

The Safety Interlock System 24. . . . . . . . . . .

Driving Forward or Backward 25. . . . . . . . . .

Stopping the Machine 25. . . . . . . . . . . . . . . .

Instruments 26. . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tanks 26. . . . . . . . . . . . . . . . . . . . . . . . .

Page

Adjusting Height-of-Cut 27. . . . . . . . . . . . . .

Adjusting Anti-Scalp Rollers 27. . . . . . . . . . .

Positioning the Seat 28. . . . . . . . . . . . . . . . . .

Pushing the Machine by Hand 28. . . . . . . . . .

Tips for Mowing Grass 29. . . . . . . . . . . . . . .

Maintenance 30. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Service Interval Chart 30. . . . . . . . . . . . . . . .

Cutting Blades 31. . . . . . . . . . . . . . . . . . . . . .

Air Cleaner 34. . . . . . . . . . . . . . . . . . . . . . . . .

Engine Oil 36. . . . . . . . . . . . . . . . . . . . . . . . .

Spark Plug 38. . . . . . . . . . . . . . . . . . . . . . . . .

Cleaning the Cooling Systems 39. . . . . . . . . .

Tire Pressure 39. . . . . . . . . . . . . . . . . . . . . . . .

Fuel Filter 39. . . . . . . . . . . . . . . . . . . . . . . . . .

Fuel Tank 40. . . . . . . . . . . . . . . . . . . . . . . . . .

Greasing and Lubrication 41. . . . . . . . . . . . . .

Hydraulic System 42. . . . . . . . . . . . . . . . . . . .

Adjusting Motion Controls 45. . . . . . . . . . . .

Replacing the Pump Drive Belt 47. . . . . . . . .

Adjustment Parking Brake 47. . . . . . . . . . . . .

Fuse 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Battery 49. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Mower Leveling 50. . . . . . . . . . . . . . . . . . . . .

Greasing the Bearings 51. . . . . . . . . . . . . . . .

Belt Inspection 51. . . . . . . . . . . . . . . . . . . . . .

Replacing the Deck Belt 52. . . . . . . . . . . . . .

Replacing the PTO Drive Belt 52. . . . . . . . . .

Replacing the Grass Deflector 54. . . . . . . . . .

Wiring Diagram 55. . . . . . . . . . . . . . . . . . . . .

Cleaning and Storage 56. . . . . . . . . . . . . . . . .

Troubleshooting 57. . . . . . . . . . . . . . . . . . . . . . . . .

Warranty 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

THE ENCLOSED ENGINE OWNER’S MANUAL IS SUPPLIED FOR

CALIFORNIA EMISSION CONTROL REGULATION INFORMATION ON

EMISSION SYSTEMS, MAINTENANCE AND WARRANTY.

Contents

KEEP THIS ENGINE OWNER’S MANUAL WITH YOUR UNIT. SHOULD THIS

ENGINE OWNER’S MANUAL BECOME DAMAGED OR ILLEGIBLE,

REPLACE IMMEDIATELY. REPLACEMENTS MAY BE ORDERED THROUGH

THE ENGINE MANUFACTURER.

Safety

This machine meets or exceeds B71.4 1990

specifications of the American National Standards

Institute, in effect at time of production.

Note: The addition of certain attachments

that do not meet American National

Standards Institute certification will

cause noncertification of this machine.

Improper use or maintenance by the operator or

owner can result in injury. To reduce the potential

for injury, comply with these safety instructions

and always pay attention to the safety alert

symbol, which means CAUTION, WARNING, or

DANGER—“personal safety instruction.” Failure

to comply with the instruction may result in

personal injury or death.

Safe Operating Practices

This product is capable of amputating hands and feet

and throwing objects. Always follow all safety

instructions to avoid serious injury or death.

POTENTIAL HAZARD

•Engine exhaust contains carbon monoxide,

which is an odorless, deadly poison.

WHAT CAN HAPPEN

•Carbon monoxide can kill you and is also

known to the State of California to cause

birth defects.

HOW TO AVOID THE HAZARD

•Do not run engine indoors or in an enclosed

area.

This product is designed for cutting and recycling

grass or, when equipped with a grass bagger, for

catching cut grass. Any use for purposes other than

these could prove dangerous to user and bystanders.

Note: This engine is not equipped with a

spark arrester muffler. It is a violation

of California Public Resource Code

Section 4442 to use or operate this

engine on any forest–covered,

brush–covered or grass–covered land.

Other states or federal areas may have

similar laws.

Safety

General Operation

1. Read, understand, and follow all instructions in

the operator’s manual and on the machine before

starting.

2. Allow only responsible adults who are familiar

with the instructions to operate the machine.

3. Clear the area of objects such as rocks, toys,

wire, etc., which could be picked up and thrown

by the blade.

4. Be sure the area is clear of other people before

mowing. Stop the machine if anyone enters the

area.

5. Never carry passengers.

6. Do not mow in reverse unless absolutely

necessary. Always look down and behind before

and while backing.

7. Be aware of the mower discharge direction and

do not point it at anyone. Do not operate the

mower without either the entire grass catcher or

the guard in place.

8. Slow down before turning. Sharp turns on any

terrain may cause loss of control.

9. Never leave a running machine unattended.

Always turn off blades, set parking brake, stop

engine, and remove key before dismounting.

10. Turn off blades when not mowing.

11. Keep hands, feet, hair and loose clothing away

from attachment discharge area, underside of

mower and any moving parts while engine is

running.

12. Stop the engine before removing the grass

catcher or unclogging the chute.

13. Mow only in daylight or good artificial light.

14. Do not operate the machine while under the

influence of alcohol or drugs.

15. Watch for traffic when operating near or crossing

roadways.

16. Use extra care when loading or unloading the

machine onto a trailer or truck.

17. Do not touch equipment or attachment parts

which may be hot from operation. Allow to cool

before attempting to maintain, adjust or service.

18. Before operating a machine with ROPS (roll

over protection) be certain the seat belt are

attached to prevent the seat from pivoting

forward.

Safety

Slope Operation

Slopes and ramps are a major factor related to

loss-of-control and tip-over accidents, which can

result in severe injury or death. All slopes and ramps

require extra caution. If you cannot back up the slope

or if you feel uneasy on it, do not mow it.

•Mow up and down slopes greater than 5°, not

across.

•Mow downhill only on slopes above 10°, never

mow uphill. If a steep slope must be ascended,

back up the hill, and drive forward down the hill,

keeping the machine in gear.

•Remove obstacles such as rocks, tree limbs, etc.

from the mowing area. Watch for holes, ruts or

bumps, as uneven terrain could overturn the

machine. Tall grass can hide obstacles.

•Use slow speed so that you will not have to stop

while on the slope.

•Follow the manufacturer’s recommendations for

wheel weights or counterweights to improve

stability.

•Use extra care with grass catchers or other

attachments. These can change the stability of

the machine.

•Keep all movement on slopes slow and gradual.

Do not make sudden changes in speed or

direction.

•Avoid starting or stopping on a slope. If tires

lose traction, disengage the blades and proceed

slowly straight down the slope.

•When operating machine on slopes, banks or

near drop offs, always have ROPS (roll over

protection) installed.

•When operating a machine with ROPS (roll over

protection) always use seat belt.

•Be certain that the seat belt can be released

quickly if the machine is driven or rolls into

ponds or water.

•Check carefully for overhead clearances (i.e.

branches, doorways, electrical wires) before

driving under any objects and do not contact

them.

DO NOT

•Do not operate machine on hillsides or slopes

exceeding 15°.

•Avoid turning on slopes. If you must turn, turn

slowly and gradually downhill, if possible.

•Do not mow near drop-offs, ditches, or

embankments. The machine could suddenly turn

over if a wheel goes over the edge of a cliff or

ditch, or if an edge caves in.

•Do not mow on wet grass. Reduced traction

could cause sliding.

•Do not try to stabilize the machine by putting

your foot on the ground.

•Do not use a grass catcher on steep slopes.

Heavy grass bags could cause loss of control or

overturn the machine.

Safety

Children

Tragic accidents can occur if the operator is not alert

to the presence of children. Children are often

attracted to the machine and the mowing activity.

Never assume that children will remain where you

last saw them. The following requirements must be

followed to prevent injury to children.

1. Keep children out of the mowing area and under

the watchful care of another responsible adult.

2. Be alert and turn the machine off if children

enter the area.

3. Before and while backing, look behind and down

for small children.

4. Never carry children. They may fall off and be

seriously injured or interfere with safe machine

operation.

5. Never allow children to operate the machine.

6. Use extra care when approaching blind corners,

shrubs, trees, the end of a fence or other objects

that may obscure vision.

Service

1. Stop the engine and disconnect spark plug

wire(s) before performing any service, repairs,

maintenance or adjustments.

2. Use extra care when handling gasoline and other

fuels. They are flammable and vapors are

explosive.

A. Use only an approved container.

B. Never remove the gas cap or add fuel when

the engine is running. Allow the engine to

cool before refueling. Do not smoke.

C. Never refuel the machine indoors.

D. Never store the machine or fuel container

inside where there is an open flame, such as

near a water heater or furnace.

3. Never run a machine inside a closed area.

4. Keep nuts and bolts tight, especially the blade

attachment bolts. Keep equipment in good

condition.

5. Never tamper with safety devices. Check safety

systems for proper operation before each use.

6. Keep the machine free of grass, leaves, or other

debris build-up. Clean up oil or fuel spillage.

Allow the machine to cool before storing.

7. Stop and inspect the equipment if you strike an

object. Repair, if necessary, before restarting.

8. Grass catcher components are subject to wear,

damage and deterioration, which could expose

moving parts or allow objects to be thrown.

Frequently check components and replace with

manufacturer’s recommended parts, when

necessary.

9. Mower blades are sharp and can cut. Wrap the

blade(s) or wear gloves, and use extra caution

when servicing them.

10. Use only genuine replacement parts to ensure

that original standards are maintained.

11. Check brake operation frequently. Adjust and

service as required.

12. Battery acid is poisonous and can cause burns.

Avoid contact with skin, eyes and clothing.

Protect your face, eyes and clothing when

working with a battery.

13. Battery gases can explode. Keep cigarettes,

sparks and flames away from battery.

14. Hydraulic fluid escaping under pressure can

penetrate the skin and cause injury. Use

cardboard or paper to find hydraulic leaks.

15. Never modify ROPS (roll over protection)

frames or structures because they are specifically

designed, sized, located and tested for injury

reduction. If a rollover occurs, a modified ROPS

will not provide adequate protection.

Safety

Slope Chart

Read all safety instructions on pages 4–6.

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