Toro 22188 Manuel utilisateur

FormNo.3359-625RevA

21inHeavy-DutyRecycler®/Rear

BaggerLawnMower

ModelNo.22188—SerialNo.280000001andUp

Registeratwww.Toro.com.OriginalInstructions(EN)

Warning

CALIFORNIA

Proposition65Warning

Theengineexhaustfromthisproduct

containschemicalsknowntotheStateof

Californiatocausecancer,birthdefects,

orotherreproductiveharm.

Important:Thisengineisnotequippedwitha

sparkarrestermufer.ItisaviolationofCalifornia

PublicResourceCodeSection4442touseoroperate

theengineonanyforest-covered,brush-covered,or

grass-coveredland.Otherstatesorfederalareas

mayhavesimilarlaws.

ThissparkignitionsystemcomplieswithCanadian

ICES-002.

Theenclosed

Engine Owner’ s Man ual

issupplied

forinformationregardingtheUSEnvironmental

ProtectionAgency(EPA)andtheCalifornia

EmissionControlRegulationofemissionsystems,

maintenance,andwarranty.Replacementsmaybe

orderedthroughtheenginemanufacturer.

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Modelandserialnumberplate

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Contents

Introduction.................................................................2

Safety...........................................................................4

GeneralLawnMowerSafety.................................4

Training................................................................4

Preparation..........................................................4

Operation.............................................................4

MaintenanceandStorage......................................5

SafetyandInstructionalDecals.............................6

Setup............................................................................7

1InstallingtheHandle..........................................7

2InstallingtheStarterRope..................................8

3InstallingtheFuelTankandtheFuel

Line..................................................................8

4InstallingtheDischargeTunnelPlug...................9

5FillingtheCrankcasewithOil...........................10

ProductOverview......................................................10

Controls.............................................................10

Operation...................................................................11

CheckingtheEngineOilLevel............................11

FillingtheFuelTankwithGasoline.....................12

StartingtheEngine.............................................13

StoppingtheEngine...........................................13

OperatingtheBladeandtheSelf-Propel

Drive..............................................................13

UsingtheDischargeTunnelPlug........................14

CheckingtheBladeBrakeClutch........................14

AdjustingtheCuttingHeight..............................16

UsingtheGrassBag...........................................16

OperatingTips...................................................17

Maintenance...............................................................19

RecommendedMaintenanceSchedule(s)................19

Lubrication.............................................................20

LubricatingthePivotArms.................................20

LubricatingtheGearCase...................................20

EngineMaintenance...............................................20

ServicingtheAirFilter........................................20

ChangingtheEngineOil....................................21

ChangingtheOilFilter.......................................21

ServicingtheSparkPlug.....................................22

FuelSystemMaintenance.......................................22

EmptyingtheFuelTankandCleaningthe

FuelFilter.......................................................22

DriveSystemMaintenance.....................................23

AdjustingtheSelf-propelDrive...........................23

ServicingtheWheels..........................................23

ControlsSystemMaintenance.................................24

AdjustingtheBladeBrakeCable.........................24

BladeMaintenance.................................................25

MaintainingtheCuttingBlade.............................25

Cleaning.................................................................26

CleaningundertheLawnMowerHousing...........26

CleaningtheDischargeTunneland

Plug................................................................27

CleaningtheBladeBrakeClutchShield...............27

CleaningundertheBeltCover.............................28

Storage.......................................................................28

PreparingtheFuelSystem...................................28

PreparingtheEngine..........................................28

GeneralInformation..........................................28

RemovingtheLawnMowerfromStorage............29

Troubleshooting.........................................................30

Safety

ThislawnmowermeetsorexceedstheCPSC

bladesafetyrequirementsforwalk-behindrotary

lawnmowersandtheB71.4specicationsofthe

AmericanNationalStandardsInstituteineffectat

thetimeofproduction.

Improperlyusingormaintainingthislawnmower

canresultininjury.Toreducethepotentialfor

injury,complywiththesesafetyinstructions.

Torodesignedandtestedthislawnmowerfortooffer

reasonablysafeservice;however,failuretocomply

withthefollowinginstructionsmayresultin

personalinjury.

Engineexhaustcontainscarbonmonoxide,an

odorless,deadlypoisonthatcankillyou.

Donotruntheengineindoorsorinanenclosed

area.

Toensuremaximumsafety,bestperformance,and

togainknowledgeoftheproduct,itisessentialthat

youandanyotheroperatorofthelawnmowerread

andunderstandthecontentsofthismanualbefore

theengineiseverstarted.Payparticularattention

tothesafetyalertsymbol(Figure2)whichmeans

Caution,Warning,orDanger—“personalsafety

instruction.”Readandunderstandtheinstruction

becauseithastodowithsafety.Failuretocomply

withtheinstructionmayresultinpersonalinjury.

GeneralLawnMowerSafety

Thislawnmoweriscapableofamputatinghandsand

feetandofthrowingobjects.Failuretoobservethe

followingsafetyinstructionscouldresultinserious

injuryordeath.

ThefollowinginstructionsarefromtheANSI/OPEI

B71.4–2004standard.

Training

•ReadtheOperator’sManualandothertraining

material.

•Iftheoperator(s)ormechanic(s)cannotreadEnglish

itistheowner’sresponsibilitytoexplainthismaterial

tothem.

•Becomefamiliarwiththesafeoperationofthe

equipment,operatorcontrols,andsafetysigns.

•Alloperatorsandmechanicsshouldbetrained.The

ownerisresponsiblefortrainingtheusers.

•Neverletchildrenoruntrainedpeopleoperateor

servicetheequipment.Localregulationsmayrestrict

theageoftheoperator.

•Theowner/usercanpreventandisresponsiblefor

accidentsorinjuriesoccurringtothemselves,other

peopleorproperty.

Preparation

•Evaluatetheterraintodeterminewhataccessories

andattachmentsareneededtoproperlyandsafely

performthejob.

•Onlyuseaccessoriesandattachmentsapprovedby

themanufacturer.

•Wearappropriateclothing,includingsafetyglasses

andhearingprotection.Longhair,looseclothingor

jewelrymaygettangledinmovingparts.

•Inspecttheareawheretheequipmentistobeused

andremoveallobjectssuchasrocks,toysandwire

whichcanbethrownbythemachine.

•Useextracarewhenhandlinggasolineandother

fuels.

–Theyareammableandvaporsareexplosive.

–Useonlyanapprovedcontainer.

–Neverremovegascaporaddfuelwhenengine

isrunning.

–Donotsmoke.

–Neverrefuelordrainthemachineindoors.

•Checkthatoperator’spresencecontrols,safety

switchesandshieldsareattachedandfunctioning

properly.Donotoperateunlesstheyarefunctioning

properly.

Operation

•Neverrunanengineinanenclosedarea.

•Onlyoperateingoodlight,keepingawayfromholes

andhiddenhazards.

•Besurealldrivesareinneutralandparkingbrakeis

engagedbeforestartingengine.

•Onlystartenginefromtheoperator’sposition.

•Besureofyourfootingwhileusingpedestrian

controlledequipment,especiallywhenbackingup.

•Walk,don’trun.

•Neveroperateonwetgrass.Reducedfootingcould

causeslipping.

•Slowdownanduseextracareonhillsides.Besure

totravelsidetosideonhillsides.

•Usecautionwhileoperatingneardrop-offs.

•Slowdownandusecautionwhenmakingturnsand

whenchangingdirectionsonslopes.

•Neverraisedeckwiththebladesrunning.

•Neveroperatewiththedischargedeectorraised,

removedoraltered,unlessusingagrasscatcher.

•Donotchangetheenginegovernorsettingor

overspeedtheengine.

•Stoponlevelgroundandshutoffenginebefore

leavingtheoperator’spositionforanyreason

includingemptyingthecatchersoruncloggingthe

chute.

•Stopequipmentandinspectbladesafterstriking

objectsorifanabnormalvibrationoccurs.Make

necessaryrepairsbeforeresumingoperations.

•Keephandsandfeetawayfromthecuttingunits.

•Lookbehindanddownbeforebackinguptobesure

ofaclearpath.

•Beawareofthemowerdischargedirectionanddo

notpointitatanyone.

•Donotoperatethemowerundertheinuenceof

alcoholordrugs.

•Usecarewhenloadingorunloadingthemachine

intoatrailerortruck.

•Usecarewhenapproachingblindcorners,shrubs,

trees,orotherobjectsthatmayobscurevision.

MaintenanceandStorage

•Waitforallmovementtostopbeforeadjusting,

cleaningorrepairing.

•Cleangrassanddebrisfromcuttingunit,mufer,

andenginetohelppreventres.

•Cleanupoilorfuelspillage.

•Letenginecoolbeforestoringanddonotstorenear

ame.

•Donotstorefuelnearamesordrainindoors.

•Neverallowuntrainedpersonneltoservicemachine.

•Usecarewhencheckingblade.

•Wrapthebladeorweargloves,andusecautionwhen

servicing.

•Onlyreplaceblade.Neverstraightenorweldthem.

•Keephandsandfeetawayfrommovingparts.

•Ifpossible,donotmakeadjustmentswiththeengine

running.

•Keepallpartsingoodworkingconditionandall

hardwaretightened.

•Replaceallwornordamageddecals.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

Manufacturer’sMark

1.Indicatesthebladeisidentiedasapartfromtheoriginal

machinemanufacturer.

43-8480

68-7410

74-1970

1.Transmissionspeeds2.Neutral

92-1779

98-4387

1.Warning—wearhearingprotection.

107-4098

112-8736

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

Handle1

Bolt(5/16x1-1/4inches)2

Washer4

Thinlocknut(5/16inch)2

Bolt(5/16x1-1/2inches)2

Locknut(5/16inch)2

Bagsupportrod1

Caplocknut2

Cabletie1

Installthehandle.

2Nopartsrequired–Installthestarterrope.

Self-tappingscrew2

3Fueltank1Installthefueltankandfuelline.

4Dischargetunnelplug1Installthedischargetunnelplug.

5Nopartsrequired–Fillthecrankcasewithoil.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InstallingtheHandle

Partsneededforthisprocedure:

1Handle

2Bolt(5/16x1-1/4inches)

4Washer

2Thinlocknut(5/16inch)

2Bolt(5/16x1-1/2inches)

2Locknut(5/16inch)

1Bagsupportrod

2Caplocknut

1Cabletie

Procedure

1.Mountthehandletotheoutsideofthelawnmower

housing(usingthebottomhole)with2bolts(5/16

x1-1/4inches),washers,andthinlocknuts(5/16

inch)(Figure3).

Figure3

1.Handlelatch4.Handle

2.Bagsupportrod5.Bolt(5/16x1-1/2inches)

3.Caplocknut(2)6.Bolt(5/16x1-1/4inches)

2.Securethehandlelatchestothehandlewith2bolts

(5/16x1-1/2inches),washers,andlocknuts(5/16

inch)(Figure3).

Note:Youcanadjustthehandleheightfor

comfortableoperation.Standbehindthehandleto

determinetheheight.Toadjustthehandleheight,

positionthecapscrewsandthelocknutsthatsecure

thehandlelatchestothehandleintotheother

mountingholesinthelatches.

3.Slidethebagsupportrodthroughthesecondfrom

thetopmountingholesinthehandleandsecure

eachendwithacaplocknut(Figure3).

4.Useacabletietosecurethecontrolcablestotheleft

handlebelowthebagsupportrod.

InstallingtheStarterRope

NoPartsRequired

Procedure

Pullthestarterropethroughtheropeguideonthe

handle(Figure4).

Figure4

1.Starterrope2.Ropeguide

Note:Tomaketheropeeasiertoinstall,squeezethe

controlbaronthehandle.

InstallingtheFuelTankand

theFuelLine

Partsneededforthisprocedure:

2Self-tappingscrew

1Fueltank

Procedure

1.Slidetheendofthefuellineontotheelbowtting

(Figure5).

G002527

Figure5

1.Fueltank3.Fuelline

2.Elbowtting4.Fuellineclamp

2.Securethefuellineinplacewiththefuellineclamp

(Figure5).

3.Slidetheplasticclipsonthefrontofthefueltank

ontothefueltankmount(Figure6).

Figure6

1.Plasticclip(2)

4.Securethebottomofthefueltanktothefueltank

bracketbyinstallingtheself-tappingscrewsfromthe

bottom.Torquethescrewsto40to50in-lb(4.5

to5.6N-m).Donotovertightenthescrews.

InstallingtheDischargeTunnel

Plug

Partsneededforthisprocedure:

1Dischargetunnelplug

Procedure

1.Openthedischargedoorbypullingforwardonthe

handleandmovingitrearward(Figure7).Holdthe

dischargedoorhandletopreventthespring-loaded

doorfromclosingwhileyouinserttheplug.

Figure7

1.Dischargedoorhandle2.Plug,rotatedclockwise

2.Sincetheplugisslightlywiderthanthedischarge

tunnelopening,rotatetheplugclockwiseslightly

whileinsertingit(Figure7).

Note:Ensurethatthearrowontheplugdecal

pointsupward.

3.Pushtheplugallthewayinuntilthespringclipon

thebottomoftheplugclicksintoplace,lockingthe

plugsecurelyintothedischargetunnel(Figure8).

Figure8

1.Springclip

4.Releasethedischargedoorhandletolockthetop

oftheplug.

FillingtheCrankcasewithOil

NoPartsRequired

Procedure

Theenginecrankcaseisshippedwithoutoil.You

mustllitwithapproximately22ounces(0.65l)ofoil

beforestartingtheengine.RefertoCheckingtheEngine

OilLevelforoilspecicationsandinstructions.

ProductOverview

Figure9

1.Handle6.Airlter

2.Throttlecontrollever7.Cuttingheightlever

3.Grassbag8.Sparkplug

4.Fueltank9.Oilll/dipstick

5.Oillter10.Bladecontrolbar

Controls

Figure10

1.Bladecontrolbar2.Throttlecontrol

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