Toro 03681 Manuel utilisateur

FormNo.3362-355RevA

8and11BladeDPACuttingUnits

with7inchReels

Reelmaster®5510&5610TractionUnits

ModelNo.03681—SerialNo.290000001andUp

ModelNo.03682—SerialNo.290000001andUp

ModelNo.03696—SerialNo.290000001andUp

ModelNo.03697—SerialNo.290000001andUp

ToregisteryourproductordownloadanOperator'sManualorPartsCatalogatnocharge,gotowww.Toro.com.OriginalInstructions(EN)

Introduction

Readthisinformationcarefullytolearnhowtooperate

andmaintainyourproductproperlyandtoavoidinjury

andproductdamage.Youareresponsibleforoperating

theproductproperlyandsafely.

YoumaycontactTorodirectlyatwww.Toro.comfor

productandaccessoryinformation,helpndinga

dealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,or

additionalinformation,contactanAuthorizedService

DealerorToroCustomerServiceandhavethemodel

andserialnumbersofyourproductready.Figure1

identiesthelocationofthemodelandserialnumbers

ontheproduct.Writethenumbersinthespace

provided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhas

safetymessagesidentiedbythesafetyalertsymbol

(Figure2),whichsignalsahazardthatmaycauseserious

injuryordeathifyoudonotfollowtherecommended

precautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanical

informationandNoteemphasizesgeneralinformation

worthyofspecialattention.

Contents

Introduction.................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.............................3

Setup............................................................................4

1Inspection.........................................................4

2CuttingUnitKickstand......................................4

3AdjustingtheRearShield...................................5

4MounttheCounterWeights...............................5

ProductOverview........................................................7

Specications.......................................................7

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)..................................8

Operation.....................................................................9

Adjustments.........................................................9

HeightofCutChartTerms.................................10

HeightofCutChart............................................11

ServicingBedknife.............................................13

Maintenance...............................................................15

Lubrication.........................................................15

AdjustingtheReelBearings................................15

ServicingtheBedbar...........................................16

ServicingtheRoller............................................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionare

dependentupontheawareness,concern,and

propertrainingofthepersonnelinvolvedinthe

operation,transport,maintenance,andstorageof

themachine.Improperuseormaintenanceofthe

machinecanresultininjuryordeath.Toreduce

thepotentialforinjuryordeath,complywiththe

followingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual’s

beforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetraction

unitorcuttingunitswithoutproperinstruction.

Onlytrainedoperatorswhohavereadthismanual

shouldoperatethetractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenunderthe

inuenceofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifa

shield,safetydeviceordecalisillegibleordamaged,

repairorreplaceitbeforeoperationiscommenced.

Alsotightenanyloosenuts,bolts,andscrewsto

ensurecuttingunitisinsafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperate

cuttingunitswhilewearingsandals,tennisshoes,

sneakersorshorts.Also,donotwearloosetting

clothingwhichcouldgetcaughtinmovingparts.

Alwayswearlongpantsandsubstantialshoes.

Wearingsafetyglasses,safetyshoesandahelmetis

advisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbe

pickedupandthrownbythecuttingunitreelblades.

Keepallbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.

Checkcuttingunitfordamagedparts.Repairany

damagebeforerestartingandoperatingthecutting

unit.

•Lowerthecuttingunitstothegroundandremove

keyfromignitionswitchwhenevermachineisleft

unattended.

•Besurecuttingunitsareinsafeoperatingcondition

bykeepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtoprevent

accidentalstartingoftheenginewhenservicing,

adjustingorstoringthemachine.

•Performonlythosemaintenanceinstructions

describedinthismanual.Ifmajorrepairsare

everneededorassistanceisdesired,contactan

AuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsand

accessoriestokeeptheToroallTORO.Neveruse

"will-t"replacementpartsandaccessories

madebyothermanufacturers.Lookforthe

Torologotoassuregenuineness.Usingunapproved

replacementpartsandaccessoriescouldvoidthe

warrantyofTheToroCompany.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaof

potentialdanger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

MediaandAdditionalParts

DescriptionQty.Use

Partscatalog1

Operator’sManual1

CerticateofCompliance1

Reviewthematerialandsaveinanappropriateplace:

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspect

thefollowing:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperates

freelyanddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwith

thekickstand(suppliedwiththetractionunit)tomake

surethenutsonthebackendofthebedbaradjusting

screwsarenotrestingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattained

whentherearshieldisclosed(frontdischarge).When

conditionsareheavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshield

totheopenpositionandtightenthecapscrew .

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweight

mountedtotheleftendofthecuttingunit.Usethe

followingdiagramtodeterminethepositionofthe

counterweightsandreelmotors.

Figure5

1.Onthe#2and#4cuttingunits,removethe2cap

screwssecuringthecounterweighttotheleftend

ofthecuttingunit.Removethecounterweight

(Figure6).

Figure6

1.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthe

cuttingunitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure7).

ProductOverview

Specications

TractorsThesecuttingunitswillmountontheReelmaster5510&5610TractionUnits.

HeightofCutCuttingheightisadjustedonthefrontrollerbytwoverticalscrewsandheldbytwolocking

capscrews

HeightOfCutRangeStandardbenchheightofcutrangeis.250inch(3mm)to1.00inch(25mm).Benchheight

ofcutrangewiththeHighHeightofCutKitinstalledis1.00inch(25mm)to2.00inches

(51mm).EffectiveHOCmayvarydependingonturfconditions,typeofbedknife,rollers

andattachmentsinstalled.

ReelWeldmentReelsare7inches(18cm.)indiameter,22inches(56cm.)inlength.Highstrengthlow

alloysteelbladesarethruhardenedandimpactresistant.

ReelBearingsTwodoublerowself-aligningballbearings,presstontoreelshaft.

PowerAttachmentThereelmotorsfeaturequickdisconnectforremovalorinstallationontocuttingunit.The

cuttingunitscanbedrivenfromeitherend.

FrameDiecastaluminumcrossmemberwiththreebolt-ondie-castaluminumsideplates.

RollersThefrontrollerisa3inch(76mm)diameterplasticWiehleroller.Therearrollerisa3inch

(76mm)diametersteelfullroller.

BedknifeReplaceablesingleedged,highcarbonsteelbedknifeisfastenedtoamachinedcastiron

bedbarwith8screws.TheEdgeMax®bedknifeisstandard.

BedknifeAdjustmentDualscrewadjustmenttothereel;detentscorrespondingto.0009inch(.023mm)bedknife

movementforeachindexedposition.

GrassShieldAdjustablerearshieldwithoptionaladjustablecut-offbartoimprovegrassdischargefrom

reelinwetconditions.

CounterweightAcastironweightmountedoppositetothedrivemotorbalancesthecuttingunit.

MaximumReelSpeed1650RPM.

Weight8Blade–147lb.(67kg)11Blade–151lb.(69kg)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunit

unlessotherwisespecied.

GrassBasketKit:Aseriesofclippingcollection

basketsattachedtothefrontofthecuttingunitsto

collectgrassclippings.

RearLiftCylinderKit:Collarsassembledonrear

cuttingunitliftarmcylinderstolimittheheightofthe

cuttingunits.Thisincreasestheareaforthereargrass

baskets.

RearRollerBrushKit:Ahighspeed,highcontact

brushthatkeepstherearrollerfreeofgrassanddebris,

whichmaintainsaconsistentheightofcutandprevents

clumping.Thisleadstoabetteraftercutappearance.

GroomerKit:Rotatingbladesassembledbehindthe

frontrollerwhichprovidethebestmethodforreducing

grainandspongyturfbystandingupthegrassbefore

cutting.Thegroomeralsoknocksoffdewfordecreased

stickinessandclumping,opensupcanopyforbetter

grassclippingintegration,andliftsgrassforaclean

crispcut.Theoveralldesignimprovesthequalityofcut

forhealthierturfgrasswhileimprovingtheaftercut

appearance

BroomerKit:Multiplebrushstripswovenintothe

helicalgroomerbladesimprovetheeffectivenessofthe

groomerkit.Performanceofthegroomerisenhanced

byenablingafullwidth"Brooming"effectofturfwhile

openingupcanopyforbettergrassclippingintegration.

Thecombinationofgroomerandbroomersystems

optimizethequalityofcutandaftercutappearancefor

moreconsistentplayingconditions.

Comb/ScraperKit:Axedcombinstalledbehindthe

frontrollerwhichhelpsreducegrainandspongyturfby

standingupthegrassbeforecutting.Ascraperforthe

frontWiehlerollerisincludedinthekit.

HighHOCKit:Newfrontrollerbracketsand

additionalspacersfortherearrollerallowsthecutting

unittoachieveheightsofcutabove1.00inch(25mm).

Thenewfrontrollerbracketsalsomovethefrontroller

outfarthertoimproveafter-cutappearance.

ShoulderRoller:Helpsreduceover-lapmarksfor

warmseasongrasses(Bermuda,Zoysia,Paspalum).

CollarKit(6perneededperroller):Helpsreduceover

lapmarksforwarmseasongrasses(Bermuda,Zoysia,

Paspalum).ThiskitisinstalledontheexistingWiehle

roller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarks

forcoolseasongrasses(Bent,Bluegrass,Rye).

FullFrontRoller:Helpsproducemorepronounced

striping(repeatedcuttinginthesamedirection/path),

however,effectiveheightofcutisraisedandqualityof

cutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersare

availableforreducinggrassbuilduponrollerswhich

canaffectheightofcutsettings.

RollerRebuildKit:Includesallthebearings,bearing

nuts,innersealsandoutersealsrequiredtorebuilda

roller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwith

therollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthe

machinefromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Bedknifetoreeladjustmentisaccomplishedby

looseningortighteningbedbaradjustingscrews,located

ontopofmower.

1.Positionmachineonaat,levelworksurface.Make

surereelcontactisremovedbyturningbedbar

adjustingscrewscounterclockwise(Figure8).

Figure8

1.Bedbaradjustingscrew

2.Tiltmoweronback,ontothecuttingunitkickstand,

toexposebedknifeandreel.

Important:Makesurenutsonbackendof

bedbaradjustingscrewsarenotrestingonthe

worksurface(Figure8).

3.Atoneendofreel,insertastripofnewspaper

betweenreelandbedknife(Figure9).Whileslowly

rotatingreelforward,turnbedbaradjustingscrew

(Figure8)clockwise(onsameendofreel,one

clickatatime,untilpaperispinchedlightly,when

insertedfromthefront,paralleltothebedknife.A

slightdragwillbenotedasthepaperispulled.

Note:Eachtimeadjustingscrewisrotatedone

clickclockwise,bedknifemoves.0009in(.023mm).

closertoreel.Donotovertightentheadjusting

screws.

Figure9

4.Checkforlightcontactatotherendofreelusing

paperandadjustasrequired.

5.Afteradjustmentisaccomplished,checktoseeif

reelcanpinchpaperwheninsertedfromthefront

andcutpaperwheninsertedatarightangletothe

bedknife(Figure9).Itshouldbepossibletocut

paperwithminimumcontactbetweenthebedknife

andthereelblades.Ifexcessivecontact/reeldrag

isevidentitwillbeeithernecessarytobacklapor

regrindthecuttingunittoachievethesharpedges

neededforprecisioncutting(RefertotheToro

manualforSharpeningReelandRotaryMowers,

FormNo.80-300PT).

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure10)tothe

desiredheightofcutrangebypositioningthe

requiredamountofspacersbelowthesideplate

mountingange(Figure10)pertheHOCChart.

Figure10

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketand

spacertoeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothe

reeliscontrolledbythemachiningtolerances

oftheassembledcomponentsandparallelingis

notrequired.Alimitedamountofadjustmentis

possiblebysettingthecuttingunitonasurface

plateandlooseningthesideplatemountingcap

screws(Figure11).Adjustandretightencapscrews.

Torquethecapscrewsto27-33ft-lb.

Figure11

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicant

impactontheperformanceofthecuttingunit.

AggressivenessofCutreferstotheangleofthe

bedkniferelativetotheground(Figure12).

Thebestcuttingunitsetupisdependentonyour

turfconditionsanddesiredresults.Experiencewith

thecuttingunitonyourturfwilldeterminethebest

settingtouse.Aggressivenessofcutmaybeadjusted

throughoutthecuttingseasontoallowforvariousturf

conditions.

Ingeneral,lesstonormalaggressivesettingsare

moreappropriateforwarmseasongrasses(Bermuda,

Paspalum,Zoysia)whilecoolseasongrasses(Bent,

Bluegrass,Rye)mayrequirenormaltomoreaggressive

setups.Moreaggressivesetupscutmoregrassoffby

allowingthespinningreeltopullmoregrassupinto

thebedknife.

Figure12

1.Rearspacers3.Aggressivenessofcut

2.Sideplatemountingange

RearSpacers

Thenumberofrearspacersdeterminesthe

aggressivenessofcutforthecuttingunit.Foragiven

heightofcut,addingspacers,belowthesideplate

mountingange,increasestheaggressivenessofthe

cuttingunit.Allcuttingunitsonagivenmachinemust

besettothesameaggressivenessofcut(Numberof

rearspacers,partno.106-3925),otherwisetheafter-cut

appearancecouldbenegativelyaffected(Figure12).

ChainLinks

Thelocationatwhichtheliftarmchainisattached

determinestherearrollerpitchangle(Figure13).

Figure13

1.Liftchain3.Bottomhole

2.UBracket

Groomer

Thesearetherecommendedheightofcutsettings

whenagroomerkitisinstalledonthecuttingunit.

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