Toro 03480 Manuel utilisateur

FormNo.3397-737RevA

18inand22in8and11BladeDPA

CuttingUnit

Reelmaster®3550SeriesTractionUnit

ModelNo.03480—SerialNo.315000001andUp

ModelNo.03481—SerialNo.315000001andUp

ModelNo.03482—SerialNo.315000001andUp

ModelNo.03483—SerialNo.315000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3397-737*A

WARNING

CALIFORNIA

Proposition65Warning

Thisproductcontainsachemicalorchemicals

knowntotheStateofCaliforniatocausecancer,

birthdefects,orreproductiveharm.

ThisproductcomplieswithallrelevantEuropeandirectives.

Fordetails,pleaseseetheDeclarationofIncorporation(DOI)

atthebackofthispublication.

Introduction

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

safetyandoperationtrainingmaterials,accessoryinformation,

helpndingadealer,ortoregisteryourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafety-alertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safety-alertsymbol

Thismanualuses2wordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1InspectingtheCuttingUnit....................................4

2UsingtheKickstand..............................................4

3AdjustingtheRearShield.......................................4

4InstallingtheLooseParts.......................................5

ProductOverview..........................................................6

Specications.........................................................6

CuttingUnitAccessoriesandKits(Refertothe

PartsCatalogforPartNumbers)............................6

Operation.....................................................................7

MakingAdjustments................................................7

Height-of-CutChartTerms......................................9

ChainLinks............................................................9

Groomer................................................................9

Height-of-CutChart...............................................10

ServicingtheBedknife............................................14

Maintenance.................................................................15

LubricatingtheMachine..........................................15

ServicingtheBedbar...............................................15

ServicingtheRoller.................................................17

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA

AllRightsReserved

Safety

ThismachinehasbeendesignedinaccordancewithENISO

5395:2013.

Improperuseormaintenanceofthisequipmentcan

resultininjuryordeath.Toreducethepotentialfor

injuryordeath,complywiththefollowingsafety

instructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitOperator’sManualbeforeoperatingthecutting

unit.

•Read,understand,andfollowallinstructionsinthis

Operator’sManualbeforeoperatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatethetraction

unitorthecuttingunitswithoutproperinstruction.Only

trainedoperatorswhohavereadthisOperator’sManual

shouldoperatethecuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Keepallshieldsandsafetydevicesinplace.Ifashield,a

safetydevice,oradecalisillegibleordamaged,repairor

replaceitbeforeresumingoperation.Also,tightenany

loosenuts,bolts,andscrewstoensurethatthecutting

unitisinsafeoperatingcondition.

•Alwayswearsubstantial,slip-resistantfootwear.Do

notoperatecuttingunitswhilewearingsandals,tennis

shoes,sneakers,orshorts.Also,donotwearloose-tting

clothingwhichcouldgetcaughtinmovingparts.Always

wearlongpants.Wearingsafetyglasses,safetyshoes,

andahelmetisadvisableandrequiredbysomelocal

ordinancesandinsuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythereelbladesofthecuttingunit.Keep

allbystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

thecuttingunitfordamagedparts.Repairanydamage

beforestartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovethekey

fromtheignitionswitchwheneveryouleavethemachine

unattended.

•Besurethatthecuttingunitsareinsafeoperating

conditionbykeepingnuts,bolts,andscrewstight.

•Removethekeyfromtheswitchtopreventaccidental

startingoftheenginewhenservicing,adjusting,orstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandcontinuedsafety

certicationofthemachine,useonlygenuineToro

replacementpartsandaccessories.Replacementparts

andaccessoriesmadebyothermanufacturerscouldbe

dangerous,andsuchusecouldvoidtheproductwarranty.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93–6688

1.Warning—readthe

Operator’sManualbefore

performingmaintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitforallmovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit.

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit.

3Nopartsrequired–Adjusttherearshield.

Straightgreasetting1

4O-ring1Installthelooseparts.

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1

Operator'sManual1Reviewthesematerialsandsavethemforfuturereference.

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

InspectingtheCuttingUnit

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.

Note:Greaseshouldbevisiblyevidentintheinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethatthesuspensionofthecarrierframe

operatesfreelyanddoesnotbindwhenmovedback

andforth.

UsingtheKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethat

thenutsonthebackendofthebedbaradjustingscrewsare

notrestingontheworksurface(Figure3).

Figure3

1.Kickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,youcanattainthebestdispersion

whentherearshieldisclosed(frontdischarge).When

conditionsareheavyorwet,youcanopentherearshield.

Toopentherearshield(Figure4),loosentheboltsecuring

theshieldtotheleftsideplate,rotatetheshieldtotheopen

position,andtightenthebolt.

Figure4

1.Bolt2.Rearshield

InstallingtheLooseParts

Partsneededforthisprocedure:

1Straightgreasetting

1O-ring

Procedure

Installthegreasettingonthereel-motorsideofthecutting

unit.UseFigure5todeterminethepositionofthereel

motors.

Figure5

1.Cuttingunit15.Cuttingunit5

2.Cuttingunit26.Reelmotor

3.Cuttingunit37.Weight

4.Cuttingunit4

1.Removeanddiscardthesetscrewonthereel-motor

sideplate(Figure6).

Figure6

1.Bolt(2)3.Greasetting

2.Setscrew4.Greasevent

2.Installthestraightgreasetting(Figure6).

3.Iftherearenoboltsonthereel-motorsideplate,install

them(Figure6).

4.InstalltheO-ringonthereelmotor(Figure7).

Figure7

1.O-ring

5.Installthereelmotor.

6.Greasethesideplateuntilexcessgreasecomesoutthe

greasevent(Figure6).

ProductOverview

Specications

ModelNumberNetWeight

0348036kg(78lb)

0348137kg(80lb)

0348240kg(87lb)

0348342kg(91lb)

CuttingUnitAccessoriesandKits

(RefertothePartsCatalogforPart

Numbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

BroomerKit:Multiplebrushstripswovenintothehelical

groomerbladesimprovetheeffectivenessofthegroomer

kit.Performanceofthegroomerisenhancedbyenablinga

full-width"brooming"effectofturfwhileopeningupthe

canopyforbettergrass-clippingintegration.Thecombination

ofgroomerandbroomersystemsoptimizesthequalityof

cutandafter-cutappearanceformoreconsistentplaying

conditions.

CollarKit(6neededperroller):Reducesoverlapmarks

forwarm-seasongrasses(Bermuda,Zoysia,Paspalum).This

kitisinstalledontheouter3groovesoftheexistingWiehle

roller,butisnotasaggressiveastheshoulderroller.

Comb/ScraperKit:Axedcombinstalledbehindthefront

roller,whichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FullFrontRoller:Producesamorepronouncedstriping

(repeatedcuttinginthesamedirection/path).Theeffective

heightofcutisraisedandthequalityofthecutisreduced.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothefrontofthecuttingunitstocollectgrass

clippings.

GroomerKit:Rotatingbladesassembledbehindthefront

rollerwhichprovidethebestmethodforreducinggrainand

spongyturfbystandingupthegrassbeforecutting.The

groomeralsoknocksoffanydewfordecreasedstickiness

andclumping.Thiskitopensupthecanopyforbetter

grass-clippingintegration,andliftsgrassforaclean,crispcut.

Theoveralldesignimprovesthequalityofcutforhealthier

turfgrasswhileimprovingtheaftercutappearance.

HighHOCKit:Newfrontrollerbracketsandadditional

spacersfortherearrollerallowsthecuttingunittoachieve

heightsofcutabove2.5cm(1inch).Thenewfrontroller

bracketsalsomovesthefrontrolleroutfarthertoimprove

after-cutappearanceattheseheightsofcut.

LongRearRoller:Helpsreduceoverlapmarksand

mismatchbetweencuttingunitsforwarm-seasongrasses

(Bermuda,Zoysia,Paspalum).

RearLiftCylinderKit:Collarsassembledontherear

cutting-unitlift-armcylinderstolimittheheightofthecutting

units.Thisincreasestheareaforthereargrassbaskets.

RearRollerBrushKit:Ahigh-speed,high-contactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innerseals,andoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsand

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffect

height-of-cutsettings.

ShoulderRoller:Helpsreduceoverlapmarksfor

warm-seasongrasses(Bermuda,Zoysia,Paspalum).

WeightKit:Includescounterweightsthatattachtothe

cuttingunitsandmaintainbalancewhenotheraccessories

arenotinuse.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

MakingAdjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow.

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)

•Cuttingperformancepaper

1.Positionthecuttingunitonaat,levelworksurface.

2.Turnthebedbaradjustingscrewscounterclockwiseto

ensurethatthebedbardoesnotcontactthereel(Figure

8).

Figure8

1.Bedbaradjustingscrew

3.Tipthecuttingunittoexposethebedknifeandreel.

Important:Makesurethatthenutsontheback

endofthebedbaradjustingscrewsarenotresting

ontheworksurface(Figure9).

Figure9

1.Kickstand

4.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherightsideofthecuttingunit.

Note:Putanidentifyingmarkonthisbladetomake

subsequentadjustmentseasier.

5.Insertthe0.05mm(0.002inch)shimbetweenthe

markedreelbladeandthebedknifeatthepointwhere

thebladecrossesthebedknife.

6.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure/dragontheshim,thenbackoffthe

bedbaradjuster2clicksandremovetheshim.

Note:Adjusting1sideofthecuttingunitaffectsthe

otherside;the2clickswillprovideclearanceforwhen

theothersideisadjusted.

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandleftsides.

7.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontheleftsideofthecuttingunit.

8.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

9.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

10.Repeatsteps8and9untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.

Note:Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

11.Fromthisposition(1clickinandshimnotpassing

through)turnthebedbaradjustersclockwise2clicks

each.

Note:Eachclickturnedmovesthebedknife0.018

mm(0.0007inch).Donotovertightentheadjusting

screws.

12.Testthecuttingperformancebyinsertingalongstripof

Torocuttingperformancepaperbetweenthereeland

thebedknife,perpendiculartothebedknife(Figure10).

Slowlyrotatethereelforward;itshouldcutthepaper.

Figure10

Note:Shouldexcessivereeldragbeevident,itwillbe

necessarytoeitherbacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure11)tothedesired

height-of-cutrangebypositioningtherequiredamount

ofspacersbelowtheside-platemountingange(Figure

11)pertheHeight-of-CutChart(page10).

Figure11

1.Spacer3.Side-platemountingange

2.Rollerbracket

2.Raisetherearofthecuttingunitandplaceablock

underthebedknife.

3.Removethe2nutssecuringeachrollerbracketandthe

spacertoeachside-platemountingange.

4.Lowertherollerandthescrewsfromside-plate

mountingangesandspacers.

5.Placethespacersontothescrewsontherollerbrackets.

6.Securetherollerbracketandspacerstotheunderside

oftheside-platemountingangeswiththenuts

previouslyremoved.

7.Verifythatthebedknife-to-reelcontactiscorrect.Tip

themowertoexposethefrontandrearrollersandthe

bedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

side-platemountingbolts(Figure12).

g027270

Figure12

1.Side-platemountingbolts

8.Adjustandtightentheboltsandtorquethemto37to

45N-m(27to33ft-lb).

Height-of-CutChartTerms

Height-of-CutSetting(HOC)

Thedesiredheightofcut.

BenchSetHeightofCut

Thebenchsetheightofcutistheheightatwhichthetop

edgeofthebedknifeissetaboveaatlevelsurfacethat

contactsthebottomofboththefrontandrearroller.

EffectiveHeight-of-Cut

Thisistheactualheightthatthegrasshasbeencut.Fora

givenbenchsetheight-of-cut,theactualheightofcutwill

varydependingonthetypeofgrass,timeofyear,turf,and

soilconditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheight-of-cutusingtheTurfEvaluator(Model

04399)regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

Aggressivenessofcuthasasignicantimpactonthe

performanceofthecuttingunit.Aggressivenessofcutrefers

totheangleofthebedkniferelativetotheground(Figure13).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarm-seasongrasses(Bermuda,paspalum,

zoysia)whilecool-seasongrasses(bent,bluegrass,rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

setupscutmoregrassoffbyallowingthespinningreeltopull

moregrassupintothebedknife.

Figure13

1.Rearspacers3.Aggressivenessofcut

2.Side-platemountingange

RearSpacers

Thenumberofrearspacersdeterminestheaggressiveness

ofcutforthecuttingunit.Foragivenheightofcut,adding

spacersbelowtheside-platemountingangeincreasesthe

aggressivenessofthecuttingunit.Allcuttingunitsona

givenmachinemustbesettothesameaggressivenessofcut

(numberofrearspacers,PartNo.106-3925);otherwise,the

after-cutappearancecouldbenegativelyaffected(Figure13).

ChainLinks

Thelocationatwhichtheliftarmchainisattacheddetermines

therearrollerpitchangle(Figure14).

Figure14

1.Liftchain3.Bottomhole

2.U-backet

Groomer

Thesearetherecommendedheight-of-cutsettingswhena

groomerkitisinstalledonthecuttingunit.

Height-of-CutChart

HOCSettingAggressivenessofCutNo.ofRearSpacersNo.ofChainLinksWithGroomerkits

installed**

0.64cm(0.250inch)Less

Normal

0.95cm(0.375inch)Less

Normal

1.27cm(0.500inch)Less

Normal

1.56cm(0.625inch)Less

Normal

1.91cm(0.750inch)Less

Normal

2.22cm(0.875inch)Less

Normal

2.54cm(1.000inch)Less

Normal

2.86cm(1.125inches)*Less

Normal

3.18cm(1.250inches)*Less

Normal

3.49cm(1.375inches)*Less

Normal

3.81cm(1.500inches)*Less

Normal

+IndicatestheU-bracket,onliftarm,ispositionedinthebottomhole(Figure14).

*HighHOCKit(PartNo.110-9600)mustbeinstalled.FrontHOCbracketmustbepositionedinthetopside-platehole.

**YindicatesthatthiscombinationofHOCandspacerscanbeusedwithgroomers.

Note:Changing1chainlinkchangesthepitch-anglemovementoftherearrollerby7.0degrees.

Note:ChangingtheU-bracketontheliftarmtothebottomholeadds3.5degreestothepitchangleoftherearroller.

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Toro Tondeuse à gazon

Toro

Toro Super Recycler 21389 Manuel utilisateur

Toro

Toro 20955 Manuel utilisateur

Toro

Toro 2000 Series Manuel utilisateur

Toro

Toro Z-Master Z153 Manuel utilisateur

Toro

Toro 30612 Manuel utilisateur

Toro

Toro TimeCutter Z380 Manuel utilisateur

Toro

Toro 20018 Manuel utilisateur

Toro

Toro RECYCLER 59113 Manuel utilisateur

Toro

Toro Groundsmaster 4000-D Manuel utilisateur

Toro

Toro GrandStand 74568TE Manuel utilisateur

Toro

Toro Groundsmaster 4100-D Manuel utilisateur

Toro

Toro 04052 Greensmaster 1000 Manuel utilisateur

Toro

Toro Groundsmaster e3200 Manuel utilisateur

Toro

Toro 74175 Manuel utilisateur

Toro

Toro 22167TE Manuel utilisateur

Toro

Toro 78395 Manuel utilisateur

Toro

Toro 74710 TimeCutter SS 3225 Manuel utilisateur

Toro

Toro Greensmaster eFlex 1021 Manuel utilisateur

Toro

Toro 20355 Manuel utilisateur

Toro

Toro Super Recycler 21681 Manuel utilisateur

Toro

Toro REELMASTER 6500 D Manuel utilisateur

Toro

Toro Z593-D Z Master 74264TE Manuel utilisateur

Toro

Toro TurfMaster 22235 Manuel utilisateur

Toro

Toro 74266 Manuel utilisateur

Manuels Tondeuse à gazon populaires d'autres marques

RHINO

RHINO 1958 Manuel utilisateur

Wolf Garten

Wolf Garten Compact plus 40 B Manuel utilisateur

Cub Cadet

Cub Cadet LTX 1045 Manuel utilisateur

Craftsman

Craftsman 917.378461 Manuel utilisateur

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manuel utilisateur

Challenge

Challenge CH18V2 Instructions de fonctionnement

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manuel utilisateur

DEWEZE

DEWEZE ATM-725 Manuel d'utilisation

Weed Eater

Weed Eater 180083 Manuel utilisateur

Husqvarna

Husqvarna Poulan Pro PP185A42 Manuel utilisateur

Better Outdoor Products

Better Outdoor Products Quick Series Manuel utilisateur

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manuel d'utilisation

MTD

MTD 795, 792, 791, 790 Manuel utilisateur

Dennis

Dennis FT 610 Manuel utilisateur

AIRFORCE

AIRFORCE F-15 Gen 3 Manuel utilisateur

MTD

MTD 126-220-000 Manuel utilisateur

Stihl

Stihl RMA 443 PV Manuel utilisateur

Yard-Man

Yard-Man 3700-0 Manuel utilisateur