Toro 03180 Manuel utilisateur

FormNo.3370-613RevD

5,8and11-Blade27-inchand

8-Blade32–inchDPACuttingUnit

Reelmaster®3100-DSeriesTractionUnit

ModelNo.03180—SerialNo.312000001andUp

ModelNo.03181—SerialNo.312000001andUp

ModelNo.03182—SerialNo.312000001andUp

ModelNo.03183—SerialNo.312000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3370-613*D

Introduction

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Thisreel-bladelawnmowerismountedtoaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforcutting

grassonwell-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1Inspection............................................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................5

4MounttheCounterWeights....................................5

5InstallingtheTipperRollerKit(Optional).................6

6InstallingtheFixedPlateKit(Optional)....................6

ProductOverview..........................................................8

Specications.........................................................8

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................8

Operation.....................................................................9

Adjustments...........................................................9

HeightofCutChartTerms......................................10

HeightofCutChart................................................11

ServicingBedknife..................................................15

Maintenance.................................................................16

Lubrication............................................................16

AdjustingtheReelBearings......................................16

ServicingtheBedbar...............................................17

ServicingtheHDDualPointAdjusters

(DPA)...............................................................18

ServicingtheRoller.................................................19

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual'sbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoesorshorts.Also,

donotwearloosettingclothingwhichcouldgetcaught

inmovingparts.Alwayswearlongpantsandsubstantial

shoes.Wearingsafetyglasses,safetyshoesandahelmet

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories

tokeeptheToroallToro.Neveruse"will-t"

replacementpartsandaccessoriesmadebyother

manufacturers.LookfortheTorologotoassure

genuineness.Usingunapprovedreplacementparts

andaccessoriescouldvoidthewarrantyofTheToro

Company.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

5Tipperrollerkit(notincluded)1Installtheoptionaltipperrollerkit

6Fixedplatekit(notincluded)1InstalltheOptionalFixedPlateKit

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1Usetoreferencepartnumbers

Operator'sManual1Reviewthemanualandsaveinanappropriateplace

CerticateofCompliance1CEcompliance

O-ring1Usewhenmountingreelmotortocuttingunit

Screws2Usetomountreelmotortocuttingunit

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperatesfreely

anddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethe

nutsonthebackendofthebedbaradjustingscrewsarenot

restingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Figure5

1.Onthe#3cuttingunit,removethe2capscrews

securingthecounterweighttotheleftendofthe

cuttingunit.Removethecounterweight(Figure6).

Figure6

1.O-ring3.Mountingbolts

2.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

G003321

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure7).

InstallingtheTipperRollerKit

(Optional)

Partsneededforthisprocedure:

1Tipperrollerkit(notincluded)

Procedure

Whencuttinginhigherheightsofcut,itisrecommendedthat

theTipperRollerKitbeinstalled.

1.Raisethecuttingunitsallthewayup.

2.Locatetheframebracketabovethecentercuttingunit

(Figure8).

3.Whilepressingdownonthefrontrollerofthecenter

cuttingunit,determinewhichholesonthetipper

bracketalignwiththeframebracketholestoattainthe

samerollercontactwhenthetipperbracketisinstalled

(Figure8).

Figure8

1.Framebracket2.Tipperbracket

4.Lowerthecuttingunitsandmountthetipperbracketto

theframewiththe(2)carriageboltsandnutssupplied

withthekit(Figure8).

InstallingtheFixedPlateKit

(Optional)

Partsneededforthisprocedure:

1Fixedplatekit(notincluded)

Procedure

1.Removethenutsandwasherssecuringtheliftlinksto

thecuttingunitsideplateandcarrierframe(Figure10).

Figure9

1.Nuts2.Washers

2.Usingthenumber2holes,insertaxedplateontothe

boltsandsecurewiththenutsremoved.Thenumber

1holesaretobepositionedtowardthefront.Donot

reusethewashers.

Note:Number1isalessaggressivesettingand

number3isamoreaggressivesetting.

Figure10

1.Nuts2.Fixedplate

3.Loosenthelocknutssecuringtheheight-of-cutbrackets

tothecuttingunitsideplates(Figure11).

Figure11

1.Height-of-cutbracket3.Adjustingscrew

2.Locknut

4.Removetheheight-of-cutbracketsandtherollerfrom

thecuttingunit.

5.Repeattheprocedureontheremainingcuttingunits.

ProductOverview

Specications

Weight27inch5Blade–67kg(148lb.)

27inch8Blade–69kg(153lb.)

27inch11Blade–72kg(158lb.)

32inch8Blade–76kg(167lb.)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothecuttingunitstocollectgrassclippings.

TipperRollerKit:Anadjustablebracketinstalledonthe

tractionunitframe,whichwhenthecuttingunitsareraised,

thecentercuttingunitfrontrollercontactsthebracketand

causestherearrollertoriseforincreasedgroundclearance.

Recommendedforhigherheightsofcut.

RearRollerBrushKit:Ahighspeed,highcontactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

Comb/ScraperKit:Axedcombinstalledbehindthefront

rollerwhichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FixedPlateKit:Boltingonxedplatesoverthesuspension

mountinglinksremovesthepitchmovementofthecutting

unit.Recommendedforuseonlevelsurfacesandforhigher

heightsofcut(greaterthan38mm[1.50inches]).Because

thefrontrollerisremovedwhenusingthexedplates,the

qualityofcut(efciencyofcut)isincreased.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).Theshoulder

rollershouldonlybeusedasthefrontrolleronthecenter

(rear)cuttingunit.

CollarKit(6neededperroller):Helpsreduceoverlap

marksforwarmseasongrasses(Bermuda,Zoysia,Paspalum).

Thiskitisinstalledontheouterthreegroovesoftheexisting

Wiehleroller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarksforcool

seasongrasses(Bent,Bluegrass,Rye).Theshortrollerisonly

tobeusedastherearrolleronthecenter(rear)cuttingunit.

FullFrontRoller:Helpsproducemorepronouncedstriping

(repeatedcuttinginthesamedirection/path),however,

effectiveheightofcutisraisedandqualityofcutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffectheight

ofcutsettings.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innersealsandoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow .

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)—Toropartnumber125-5611

•Cuttingperformancepaper—Toropartnumber125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbaradjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure12).

Figure12

1.Bedbaradjustingscrew

2.Tipthemower,toexposethebedknifeandreel.

Important:Makesurenutsonbackendofbedbar

adjustingscrewsarenotrestingonthework

surface(Figure12).

3.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Puttinganidentifyingmarkonthisbladewillmake

subsequentadjustmentseasier.Insertthe0.05mm

(0.002inch)shimbetweenthemarkedreelbladeand

thebedknifeatthepointwherethebladecrossesthe

bedknife.

4.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.(Since

adjustingonesideofthecuttingunitaffectstheother

side,thetwoclickswillprovideclearanceforwhenthe

othersideisadjusted)

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

5.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

6.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

7.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

8.Repeatsteps6and7untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

9.Fromthisposition(i.e.oneclickinandshimnot

passingthrough)turnthebedbaradjustersclockwise

oneclickeach.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inches).Donotovertightenthe

adjustingscrews.

10.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure13).Slowlyrotatethereel

forward;itshouldcutthepaper.

G003323G003323

Figure13

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure14)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

14)pertheHOCChart.

Figure14

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketandspacer

toeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingcapscrews(Figure15).Adjustand

retightencapscrews.Torquethecapscrewsto37-45

N-m(27-33ft-lb).

g020698

Figure15

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

BenchSetHeightofCut

Theheightatwhichthetopedgeofthebedknifeissetabove

aatlevelsurfacethatcontactsthebottomofboththefront

andrearroller.

EffectiveHeightofCut

Thisistheactualheightthegrasshasbeencut.Foragiven

benchsetheightofcut,theactualheightofcutwillvary

dependingonthetypeofgrass,timeofyear,turfandsoil

conditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheightofcutusingtheTurfEvaluator,Model

04399regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicantimpact

ontheperformanceofthecuttingunit.Aggressivenessof

Cutreferstotheangleofthebedkniferelativetotheground

(Figure16).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,Paspalum,

Zoysia)whilecoolseasongrasses(Bent,Bluegrass,Rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

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