Toro 03180 Manuel utilisateur

FormNo.3370-613RevD

5,8and11-Blade27-inchand

8-Blade32–inchDPACuttingUnit

Reelmaster®3100-DSeriesTractionUnit

ModelNo.03180—SerialNo.312000001andUp

ModelNo.03181—SerialNo.312000001andUp

ModelNo.03182—SerialNo.312000001andUp

ModelNo.03183—SerialNo.312000001andUp

Registeratwww.Toro.com.

OriginalInstructions(EN)*3370-613*D

Introduction

ThisproductcomplieswithallrelevantEuropeandirectives,

fordetailspleaseseetheseparateproductspecicDeclaration

ofConformity(DOC)sheet.

Thisreel-bladelawnmowerismountedtoaride-onmachine

andisintendedtobeusedbyprofessional,hiredoperatorsin

commercialapplications.Itisprimarilydesignedforcutting

grassonwell-maintainedlawnsinparks,golfcourses,sports

elds,andoncommercialgrounds.Itisnotdesignedfor

cuttingbrush,mowinggrassandothergrowthalongside

highways,orforagriculturaluses.

Readthisinformationcarefullytolearnhowtooperateand

maintainyourproductproperlyandtoavoidinjuryand

productdamage.Youareresponsibleforoperatingthe

productproperlyandsafely.

YoumaycontactTorodirectlyatwww .Toro.comforproduct

andaccessoryinformation,helpndingadealer,ortoregister

yourproduct.

Wheneveryouneedservice,genuineToroparts,oradditional

information,contactanAuthorizedServiceDealerorToro

CustomerServiceandhavethemodelandserialnumbersof

yourproductready.Figure1identiesthelocationofthe

modelandserialnumbersontheproduct.Writethenumbers

inthespaceprovided.

Figure1

1.Locationofthemodelandserialnumbers

ModelNo.

SerialNo.

Thismanualidentiespotentialhazardsandhassafety

messagesidentiedbythesafetyalertsymbol(Figure2),

whichsignalsahazardthatmaycauseseriousinjuryordeath

ifyoudonotfollowtherecommendedprecautions.

Figure2

1.Safetyalertsymbol

Thismanualuses2otherwordstohighlightinformation.

Importantcallsattentiontospecialmechanicalinformation

andNoteemphasizesgeneralinformationworthyofspecial

attention.

Contents

Introduction..................................................................2

Safety...........................................................................3

SafetyandInstructionalDecals.................................3

Setup............................................................................4

1Inspection............................................................4

2CuttingUnitKickstand..........................................4

3AdjustingtheRearShield.......................................5

4MounttheCounterWeights....................................5

5InstallingtheTipperRollerKit(Optional).................6

6InstallingtheFixedPlateKit(Optional)....................6

ProductOverview..........................................................8

Specications.........................................................8

CuttingUnitAccessoriesandKits(seeparts

catalogforpartnumbers)......................................8

Operation.....................................................................9

Adjustments...........................................................9

HeightofCutChartTerms......................................10

HeightofCutChart................................................11

ServicingBedknife..................................................15

Maintenance.................................................................16

Lubrication............................................................16

AdjustingtheReelBearings......................................16

ServicingtheBedbar...............................................17

ServicingtheHDDualPointAdjusters

(DPA)...............................................................18

ServicingtheRoller.................................................19

8111LyndaleAvenueSouth

Bloomington,MN554202

Contactusatwww.Toro.com.

PrintedintheUSA.

AllRightsReserved

Safety

Hazardcontrolandaccidentpreventionaredependent

upontheawareness,concern,andpropertraining

ofthepersonnelinvolvedintheoperation,transport,

maintenance,andstorageofthemachine.Improper

useormaintenanceofthemachinecanresultininjury

ordeath.Toreducethepotentialforinjuryordeath,

complywiththefollowingsafetyinstructions.

•Read,understand,andfollowallinstructionsinthe

tractionunitandcuttingunitoperatorsmanual'sbefore

operatingthecuttingunit.

•Neverallowchildrentooperatethetractionunitor

cuttingunits.Donotallowadultstooperatetractionunit

orcuttingunitswithoutproperinstruction.Onlytrained

operatorswhohavereadthismanualshouldoperatethe

tractionunitorcuttingunits.

•Neveroperatethecuttingunitswhenundertheinuence

ofdrugsoralcohol.

•Lightningcancausesevereinjuryordeath.Iflightning

isseenorthunderisheardinthearea,donotoperate

themachine;seekshelter.

•Keepallshieldsandsafetydevicesinplace.Ifashield,

safetydeviceordecalisillegibleordamaged,repairor

replaceitbeforeoperationiscommenced.Alsotighten

anyloosenuts,bolts,andscrewstoensurecuttingunitis

insafeoperatingcondition.

•Alwayswearsubstantialshoes.Donotoperatecutting

unitswhilewearingsandals,tennisshoesorshorts.Also,

donotwearloosettingclothingwhichcouldgetcaught

inmovingparts.Alwayswearlongpantsandsubstantial

shoes.Wearingsafetyglasses,safetyshoesandahelmet

isadvisableandrequiredbysomelocalordinancesand

insuranceregulations.

•Removealldebrisorotherobjectsthatmightbepicked

upandthrownbythecuttingunitreelblades.Keepall

bystandersawayfromtheworkingarea.

•Ifthecuttingbladesstrikeasolidobjectortheunit

vibratesabnormally,stopandshuttheengineoff.Check

cuttingunitfordamagedparts.Repairanydamagebefore

restartingandoperatingthecuttingunit.

•Lowerthecuttingunitstothegroundandremovekey

fromignitionswitchwhenevermachineisleftunattended.

•Besurecuttingunitsareinsafeoperatingconditionby

keepingnuts,boltsandscrewstight.

•Removekeyfromignitionswitchtopreventaccidental

startingoftheenginewhenservicing,adjustingorstoring

themachine.

•Performonlythosemaintenanceinstructionsdescribedin

thismanual.Ifmajorrepairsareeverneededorassistance

isdesired,contactanAuthorizedToroDistributor.

•Toensureoptimumperformanceandsafety,always

purchasegenuineTororeplacementpartsandaccessories

tokeeptheToroallToro.Neveruse"will-t"

replacementpartsandaccessoriesmadebyother

manufacturers.LookfortheTorologotoassure

genuineness.Usingunapprovedreplacementparts

andaccessoriescouldvoidthewarrantyofTheToro

Company.

SafetyandInstructionalDecals

Safetydecalsandinstructionsareeasilyvisibletotheoperatorandarelocatednearanyareaofpotential

danger.Replaceanydecalthatisdamagedorlost.

93-6688

1.Warning—readthe

instructionsbefore

servicingorperforming

maintenance.

2.Cuttinghazardofhandor

foot—stoptheengineand

waitformovingpartsto

stop.

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Cuttingunit1Inspectthecuttingunit

2Nopartsrequired–Usethekickstandwhentippingthe

cuttingunit

3Nopartsrequired–Adjusttherearshield

4Nopartsrequired–Mountthecounterweights

5Tipperrollerkit(notincluded)1Installtheoptionaltipperrollerkit

6Fixedplatekit(notincluded)1InstalltheOptionalFixedPlateKit

MediaandAdditionalParts

DescriptionQty.Use

PartsCatalog1Usetoreferencepartnumbers

Operator'sManual1Reviewthemanualandsaveinanappropriateplace

CerticateofCompliance1CEcompliance

O-ring1Usewhenmountingreelmotortocuttingunit

Screws2Usetomountreelmotortocuttingunit

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Inspection

Partsneededforthisprocedure:

1Cuttingunit

Procedure

Afterthecuttingunitisremovedfromthebox,inspectthe

following:

1.Checkeachendofthereelforgrease.Greaseshould

bevisiblyevidentinthereelbearingsandinternal

splinesofthereelshaft.

2.Ensurethatallnutsandboltsaresecurelytightened.

3.Makesurethecarrierframesuspensionoperatesfreely

anddoesnotbindwhenmovedbackandforth.

CuttingUnitKickstand

NoPartsRequired

Procedure

Wheneverthecuttingunithastobetippedtoexposethe

bedknife/reel,propuptherearofthecuttingunitwiththe

kickstand(suppliedwiththetractionunit)tomakesurethe

nutsonthebackendofthebedbaradjustingscrewsarenot

restingontheworksurface(Figure3).

Figure3

1.Cuttingunitkickstand

AdjustingtheRearShield

NoPartsRequired

Procedure

Undermostconditions,bestdispersionisattainedwhenthe

rearshieldisclosed(frontdischarge).Whenconditionsare

heavyorwet,rearshieldmaybeopened.

Toopentherearshield(Figure4),loosenthecapscrew

securingtheshieldtotheleftsideplate,rotatetheshieldto

theopenpositionandtightenthecapscrew .

Figure4

1.Rearshield2.Capscrew

MounttheCounterWeights

NoPartsRequired

Procedure

Allcuttingunitsareshippedwiththecounterweightmounted

totheleftendofthecuttingunit.Usethefollowingdiagram

todeterminethepositionofthecounterweightsandreel

motors.

Figure5

1.Onthe#3cuttingunit,removethe2capscrews

securingthecounterweighttotheleftendofthe

cuttingunit.Removethecounterweight(Figure6).

Figure6

1.O-ring3.Mountingbolts

2.Counterweight

2.Onrightendofcuttingunit,removetheplasticplug

fromthebearinghousing(Figure7).

3.Removethe2capscrewsfromtherightsideplate

(Figure7).

G003321

Figure7

1.Plasticplug2.Capscrew(2)

4.Installthecounterweighttotherightendofthecutting

unitwiththe2screwspreviouslyremoved.

5.Looselyinstallthe2reelmotormountingcapscrews

totheleftsideplateofthecuttingunit(Figure7).

InstallingtheTipperRollerKit

(Optional)

Partsneededforthisprocedure:

1Tipperrollerkit(notincluded)

Procedure

Whencuttinginhigherheightsofcut,itisrecommendedthat

theTipperRollerKitbeinstalled.

1.Raisethecuttingunitsallthewayup.

2.Locatetheframebracketabovethecentercuttingunit

(Figure8).

3.Whilepressingdownonthefrontrollerofthecenter

cuttingunit,determinewhichholesonthetipper

bracketalignwiththeframebracketholestoattainthe

samerollercontactwhenthetipperbracketisinstalled

(Figure8).

Figure8

1.Framebracket2.Tipperbracket

4.Lowerthecuttingunitsandmountthetipperbracketto

theframewiththe(2)carriageboltsandnutssupplied

withthekit(Figure8).

InstallingtheFixedPlateKit

(Optional)

Partsneededforthisprocedure:

1Fixedplatekit(notincluded)

Procedure

1.Removethenutsandwasherssecuringtheliftlinksto

thecuttingunitsideplateandcarrierframe(Figure10).

Figure9

1.Nuts2.Washers

2.Usingthenumber2holes,insertaxedplateontothe

boltsandsecurewiththenutsremoved.Thenumber

1holesaretobepositionedtowardthefront.Donot

reusethewashers.

Note:Number1isalessaggressivesettingand

number3isamoreaggressivesetting.

Figure10

1.Nuts2.Fixedplate

3.Loosenthelocknutssecuringtheheight-of-cutbrackets

tothecuttingunitsideplates(Figure11).

Figure11

1.Height-of-cutbracket3.Adjustingscrew

2.Locknut

4.Removetheheight-of-cutbracketsandtherollerfrom

thecuttingunit.

5.Repeattheprocedureontheremainingcuttingunits.

ProductOverview

Specications

Weight27inch5Blade–67kg(148lb.)

27inch8Blade–69kg(153lb.)

27inch11Blade–72kg(158lb.)

32inch8Blade–76kg(167lb.)

CuttingUnitAccessoriesandKits(see

partscatalogforpartnumbers)

Note:Allaccessoriesandkitsare1percuttingunitunless

otherwisespecied.

GrassBasketKit:Aseriesofclippingcollectionbaskets

attachedtothecuttingunitstocollectgrassclippings.

TipperRollerKit:Anadjustablebracketinstalledonthe

tractionunitframe,whichwhenthecuttingunitsareraised,

thecentercuttingunitfrontrollercontactsthebracketand

causestherearrollertoriseforincreasedgroundclearance.

Recommendedforhigherheightsofcut.

RearRollerBrushKit:Ahighspeed,highcontactbrush

thatkeepstherearrollerfreeofgrassanddebris,which

maintainsaconsistentheightofcutandpreventsclumping.

Thisleadstoabetterafter-cutappearance.

Comb/ScraperKit:Axedcombinstalledbehindthefront

rollerwhichhelpsreducegrainandspongyturfbystanding

upthegrassbeforecutting.AscraperforthefrontWiehle

rollerisincludedinthekit.

FixedPlateKit:Boltingonxedplatesoverthesuspension

mountinglinksremovesthepitchmovementofthecutting

unit.Recommendedforuseonlevelsurfacesandforhigher

heightsofcut(greaterthan38mm[1.50inches]).Because

thefrontrollerisremovedwhenusingthexedplates,the

qualityofcut(efciencyofcut)isincreased.

ShoulderRoller:Helpsreduceover-lapmarksforwarm

seasongrasses(Bermuda,Zoysia,Paspalum).Theshoulder

rollershouldonlybeusedasthefrontrolleronthecenter

(rear)cuttingunit.

CollarKit(6neededperroller):Helpsreduceoverlap

marksforwarmseasongrasses(Bermuda,Zoysia,Paspalum).

Thiskitisinstalledontheouterthreegroovesoftheexisting

Wiehleroller,butisnotasaggressiveastheShoulderroller.

ShortRearRoller:Helpsreducedoublerollermarksforcool

seasongrasses(Bent,Bluegrass,Rye).Theshortrollerisonly

tobeusedastherearrolleronthecenter(rear)cuttingunit.

FullFrontRoller:Helpsproducemorepronouncedstriping

(repeatedcuttinginthesamedirection/path),however,

effectiveheightofcutisraisedandqualityofcutisreduced.

Scrapers(Wiehle,Shoulder,Rearroller,FullFront

Roller):Fixedscrapersforalloptionalrollersareavailable

forreducinggrassbuilduponrollerswhichcanaffectheight

ofcutsettings.

RollerRebuildKit:Includesallthebearings,bearingnuts,

innersealsandoutersealsrequiredtorebuildaroller.

RollerRebuildToolKit:Includesallthetoolsandthe

installationinstructionsrequiredtorebuildarollerwiththe

rollerrebuildkit.

Operation

Note:Determinetheleftandrightsidesofthemachine

fromthenormaloperatingposition.

Adjustments

AdjustingtheBedknifetotheReel

Usethisproceduretosetthebedknifetothereelandtocheck

theconditionofthereelandbedknifeandtheirinteraction.

Aftercompletingthisprocedure,alwaystestthecutting

unitperformanceunderyoureldconditions.Youmay

needtomakefurtheradjustmentstoobtainoptimalcutting

performance.

Important:Donotovertightenthebedknifetothereel

oryouwilldamageit.

•Afterbacklappingthecuttingunitorgrindingthereel,you

mayneedtomowwiththecuttingunitforafewminutes

andthenperformthisproceduretoadjustthebedknifeto

thereelasthereelandbedknifeadjusttoeachother.

•Youmayneedadditionaladjustmentsiftheturfis

extremelydenseoryourcuttingheightisverylow .

Youwillneedthefollowingtoolstocompletethisprocedure:

•Shim(0.002inch)—Toropartnumber125-5611

•Cuttingperformancepaper—Toropartnumber125-5610

1.Positionthecuttingunitonaat,levelworksurface.

Turnthebedbaradjustingscrewscounterclockwise

toensurethatthebedbardoesnotcontactthereel

(Figure12).

Figure12

1.Bedbaradjustingscrew

2.Tipthemower,toexposethebedknifeandreel.

Important:Makesurenutsonbackendofbedbar

adjustingscrewsarenotrestingonthework

surface(Figure12).

3.Rotatethereelsothatabladecrossesthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeontherighthandsideofthecuttingunit.

Puttinganidentifyingmarkonthisbladewillmake

subsequentadjustmentseasier.Insertthe0.05mm

(0.002inch)shimbetweenthemarkedreelbladeand

thebedknifeatthepointwherethebladecrossesthe

bedknife.

4.Turntherightbedbaradjusterclockwiseuntilyoufeel

lightpressure(i.e.drag)ontheshim,thenbackoffthe

bedbaradjustertwoclicksandremovetheshim.(Since

adjustingonesideofthecuttingunitaffectstheother

side,thetwoclickswillprovideclearanceforwhenthe

othersideisadjusted)

Note:Ifstartingwithalargegap,bothsidesshould

initiallybedrawncloserbyalternatelytighteningthe

rightandlefthandsides.

5.Slowlyrotatethereelsothatthesamebladethatyou

checkedontherightsideiscrossingthebedknife

approximately25mm(1inch)infromtheendofthe

bedknifeonthelefthandsideofthecuttingunit.

6.Turntheleftbedbaradjusterclockwiseuntiltheshim

canbeslidthroughthereeltobedknifegapwithlight

drag.

7.Returntotherightsideandadjustasnecessarytoget

lightdragontheshimbetweenthesamebladeand

bedknife.

8.Repeatsteps6and7untiltheshimcanbeslidthrough

bothgapswithslightdrag,butoneclickinonboth

sidespreventstheshimfrompassingthroughonboth

sides.Thebedknifeisnowparalleltothereel.

Note:Thisprocedureshouldnotbeneededondaily

adjustments,butshouldbedoneaftergrindingor

disassembly.

9.Fromthisposition(i.e.oneclickinandshimnot

passingthrough)turnthebedbaradjustersclockwise

oneclickeach.

Note:Eachclickturnedmovesthebedknife0.022

mm(0.0009inches).Donotovertightenthe

adjustingscrews.

10.Testthecuttingperformancebyinsertingalongstrip

ofcuttingperformancepaper(Toropartnumber

125-5610)betweenreelandbedknife,perpendicular

tothebedknife(Figure13).Slowlyrotatethereel

forward;itshouldcutthepaper.

G003323G003323

Figure13

Note:Shouldexcessivereeldragbeevident,itwillbe

eithernecessarytobacklaporregrindthecuttingunit

toachievethesharpedgesneededforprecisioncutting.

AdjustingtheRearRoller

1.Adjusttherearrollerbrackets(Figure14)tothedesired

heightofcutrangebypositioningtherequiredamount

ofspacersbelowthesideplatemountingange(Figure

14)pertheHOCChart.

Figure14

1.Spacer3.Sideplatemountingange

2.Rollerbracket

2.Raiserearofcuttingunitandplaceablockunder

bedknife.

3.Remove(2)nutssecuringeachrollerbracketandspacer

toeachsideplatemountingange.

4.Lowerrollerandscrewsfromsideplatemounting

angesandspacers.

5.Placespacersontoscrewsonrollerbrackets.

6.Re-securerollerbracketandspacerstounderside

ofsideplatemountingangeswithnutspreviously

removed.

7.Verifythatbedknifetoreelcontactiscorrect.Tip

mowertoexposefrontandrearrollersandbedknife.

Note:Thepositionoftherearrollertothereel

iscontrolledbythemachiningtolerancesofthe

assembledcomponentsandparallelingisnotrequired.

Alimitedamountofadjustmentispossiblebysetting

thecuttingunitonasurfaceplateandlooseningthe

sideplatemountingcapscrews(Figure15).Adjustand

retightencapscrews.Torquethecapscrewsto37-45

N-m(27-33ft-lb).

g020698

Figure15

1.Sideplatemountingcapscrews

HeightofCutChartTerms

HeightofCutSetting(HOC)

ThedesiredHeightofCut.

BenchSetHeightofCut

Theheightatwhichthetopedgeofthebedknifeissetabove

aatlevelsurfacethatcontactsthebottomofboththefront

andrearroller.

EffectiveHeightofCut

Thisistheactualheightthegrasshasbeencut.Foragiven

benchsetheightofcut,theactualheightofcutwillvary

dependingonthetypeofgrass,timeofyear,turfandsoil

conditions.Thecuttingunitsetup(aggressivenessofcut,

rollers,bedknives,attachmentsinstalled,turfcompensation

settings,etc.)willalsoaffecttheeffectiveheightofcut.Check

theeffectiveheightofcutusingtheTurfEvaluator,Model

04399regularlytodeterminethedesiredbenchsetheight

ofcut.

AggressivenessofCut

CuttingunitAggressivenessofCuthasasignicantimpact

ontheperformanceofthecuttingunit.Aggressivenessof

Cutreferstotheangleofthebedkniferelativetotheground

(Figure16).

Thebestcuttingunitsetupisdependentonyourturf

conditionsanddesiredresults.Experiencewiththecutting

unitonyourturfwilldeterminethebestsettingtouse.

Aggressivenessofcutmaybeadjustedthroughoutthecutting

seasontoallowforvariousturfconditions.

Ingeneral,lesstonormalaggressivesettingsaremore

appropriateforwarmseasongrasses(Bermuda,Paspalum,

Zoysia)whilecoolseasongrasses(Bent,Bluegrass,Rye)may

requirenormaltomoreaggressivesetups.Moreaggressive

Autres manuels pour 03180

Ce manuel convient aux modèles suivants

Table des matières

Autres manuels Toro Tondeuse à gazon

Toro

Toro Super Recycler 20792 Manuel utilisateur

Toro

Toro 74665 Manuel utilisateur

Toro

Toro 04353 Greensmaster 3100 Manuel utilisateur

Toro

Toro 30413 Manuel utilisateur

Toro

Toro TM5490 Manuel utilisateur

Toro

Toro TimeCutter Z 79166 Manuel utilisateur

Toro

Toro Greensmaster 3250-D Manuel utilisateur

Toro

Toro 74176 Manuel utilisateur

Toro

Toro TimeMaster 21199 Manuel utilisateur

Toro

Toro 74386 Manuel utilisateur

Toro

Toro Greensmaster 3300 Series Manuel utilisateur

Toro

Toro Super Bagger 20897 Manuel utilisateur

Toro

Toro Z Master Professional 7000 Series Manuel utilisateur

Toro

Toro Recycler 22170 Manuel utilisateur

Toro

Toro 39094 Manuel utilisateur

Toro

Toro groundsmaster 455-D Manuel utilisateur

Toro

Toro Super Recycler 20382 Manuel utilisateur

Toro

Toro Greensmaster eFlex 1820 Manuel utilisateur

Toro

Toro TITAN Manuel utilisateur

Toro

Toro 03805 Manuel utilisateur

Toro

Toro 74806 TimeCutter ZX525 Manuel utilisateur

Toro

Toro 02000 GROUNDS PRO 2000 Manuel utilisateur

Toro

Toro GrandStand Series Manuel

Toro

Toro Wheel Horse XL380H 71252 Manuel utilisateur

Manuels Tondeuse à gazon populaires d'autres marques

RHINO

RHINO 1958 Manuel utilisateur

Wolf Garten

Wolf Garten Compact plus 40 B Manuel utilisateur

Cub Cadet

Cub Cadet LTX 1045 Manuel utilisateur

Craftsman

Craftsman 917.378461 Manuel utilisateur

GGP ITALY SPA

GGP ITALY SPA CR/CS 434 SERIES Manuel utilisateur

Challenge

Challenge CH18V2 Instructions de fonctionnement

TALEN TOOLS

TALEN TOOLS AVR HGM30 Manuel utilisateur

DEWEZE

DEWEZE ATM-725 Manuel d'utilisation

Weed Eater

Weed Eater 180083 Manuel utilisateur

Husqvarna

Husqvarna Poulan Pro PP185A42 Manuel utilisateur

Better Outdoor Products

Better Outdoor Products Quick Series Manuel utilisateur

Cub Cadet

Cub Cadet 23HP Z-Force 60 Manuel d'utilisation

MTD

MTD 795, 792, 791, 790 Manuel utilisateur

Dennis

Dennis FT 610 Manuel utilisateur

AIRFORCE

AIRFORCE F-15 Gen 3 Manuel utilisateur

MTD

MTD 126-220-000 Manuel utilisateur

Stihl

Stihl RMA 443 PV Manuel utilisateur

Yard-Man

Yard-Man 3700-0 Manuel utilisateur