Toro Cab Kit Manuel utilisateur

FormNo.3432-927RevA

CabKit

Workman®GTXUtilityVehicle

ModelNo.07142—SerialNo.316000001andUp

ModelNo.07142—SerialNo.400000000andUp

Operator'sManual

Important:ThePowerConverterKitisrequired

tousethecabonaWorkmanGTXElectricutility

vehicle.ContactyourauthorizedTorodistributor

formoreinformation.

Important:TheSpringKitisrequiredtouse

thecabonaWorkmanGTXutilityvehicle.The

SpringKitshouldbeinstalledonlybyqualied

ToroServiceTechniciansusingapprovedtools.

Improperremoval,disassembly,orinstallationof

thespringassemblyposesadangertoyouand

bystanders.PleasecontactyourauthorizedToro

distributorfortheappropriatetoolsandproper

installationofthiskit.

Safety

WARNING

Thecompressedspringinthespringand

shockassemblyrepresentsastored-energy

hazard.Ifthespringisnotproperlyretained

duringcompressionorremoval,itcaninjure

youand/orbystanders.

•AlwaysusetheapprovedToro

spring-compressiontooltocompressthe

springinasecurepositionwhenremoving

theretentioncollar.

•Alwaysusecarewhenremovingpressure

fromthecompressedspring.

SafetyandInstructional

DecalsSafetydecalsandinstructionsare

easilyvisibletotheoperatorandare

locatednearanyareaofpotential

danger.Replaceanydecalthatis

damagedormissing.

decal133-1016

133-1016

1.Warning—readthe

Operator'sManual;wear

theseatbelt,andavoid

tippingthemachine.

2.Warning—wearhearing

protection.

8111LyndaleAvenueSouth

Bloomington,MN55420

Registeratwww.T oro.com.OriginalInstructions(EN)

PrintedintheUSA

AllRightsReserved*3432-927*A

decal133-1017

133-1017

1.Donotrepairorrevise—readtheOperator'sManual.

decal130-5964

130-5964

1.Warning—intheeventofanemergency1)Pullthelocking

pinoutofeachhinge;2)Pushthefrontwindowouttoexit.

decal131-8410

131-8410

1.Firehazard—shutofftheenginebeforefueling.

decal120-9570

120-9570

1.Warning—stayawayfrommovingparts,keepallguards

andshieldsinplace.

decal130-5439

130-5439

1.ReadtheOperator’sManualforinformationonfuses.4.Windshieldspray

2.Windshieldwiper—15A5.Windshieldwiper

3.Lights—15A

Setup

LooseParts

Usethechartbelowtoverifythatallpartshavebeenshipped.

ProcedureDescriptionQty.Use

1Nopartsrequired–Preparethemachine.

2Nopartsrequired–Removethestrutassembly(for2018

andbeforemachinesonly).

3Spring2Installthesprings(for2018andbefore

machinesonly).

4Nopartsrequired–Installthestrutassembly(for2018and

beforemachinesonly).

Floor-platesupport2

Flange-headbolt(5/16x1-1/4inches)16

Flangenut(5/16inch)16

Leftcabsupport1

Rightcabsupport1

Hex-headbolt(3/8x1-1/4inch)4

Flangenut(3/8inch)4

Washer(3/8inch)4

Installthesupports.

Cabframe1

Backfoamseal1

Backfoamsealcarpet1

Flange-headbolt(5/16x1-1/4inches)4

Flangenut(5/16inch)4

Flatwasher(5/16inch)4

Supportplate2

Right,frontfoamseal1

Left,frontfoamseal1

Upper,rearfoamseal1

Foamseal2

Hex-headbolt(3/8x1-1/4inches)6

Flangenut(3/8inch)6

Washer(3/8inch)6

Installthecab.

Fuseblock1

Hex-washerheadscrew(#10x3/4

inch)—for2019andafterelectric

machinesonly

Serratednut(#10)—for2019andafter

electricmachinesonly2

Self-tappingscrew—for2019andafter

gasolinemachinesonly2

Fuse(15A)1

Routethewireharness.

PreparingtheMachine

NoPartsRequired

Procedure

1.Parkthemachineonalevelsurface,settheparkingbrake,shutofftheengine,andremovethekey.

2.Raisethebeduntilthebedproprodisfullyengaged;refertotheOperator’sManualforthemachine.

3.Removetheseatbase.

4.Disconnectthenegativebatterycable;refertoyourOperator’sManual.

RemovingtheStrutAssembly

For2018andBeforeMachinesOnly

NoPartsRequired

Procedure

1.Removethefrontwheel.

2.Removethehex-headbolt(3/8x4-3/4inches)andangenut(3/8inch)fromthespindle(Figure1).

3.Removethehex-headbolt(3/8x3-1/2inches)andangenut(3/8inch)fromthecontrolarm(Figure1).

4.Removethehex-headbolt(1/2x2-1/4inches)andlocknut(1/2inch)securingthestrutassemblyto

theupperframe(Figure1).

5.Removethestrutassembly(Figure1).

Note:Repeatthisprocedurefortheothersideofthemachine.

g038284

Figure1

Hoodandfendernotshowntoshowtheshock-mountbracket

1.Hex-headbolt(1/2x2-1/4inches)6.Flangenut(3/8inch)—fromthecontrolarm

2.Locknut(1/2inch)7.Flangenut(3/8inch)—fromthespindle

3.Collar8.Hex-headbolt(3/8x3-1/2inches)—fromthecontrolarm

4.Spring9.Hex-headbolt(3/8x4-3/4inches)—fromthespindle

5.Strutassembly

InstallingtheSprings

For2018andBeforeMachines

Only

Partsneededforthisprocedure:

2Spring

Procedure

UseanapprovedT orospring-compressiontoolto

removeandinstallspringsofthestrutassembly.

ContactyourauthorizedTorodistributor.

1.Placethestrutassemblyintothecompression

toolandusethetooltocompressthespring.

2.Whilethespringiscompressed,removethe

collar.

3.Removethespringfromthestrutassembly

(Figure1).

4.Installthenewspringovertheexistingstrut

assembly(Figure1).

5.UsingtheT orospring-compressiontool,

compressthespring.

6.Whilethespringiscompressed,installthecollar.

7.Carefullyreleasepressureonthespring,

allowingittoseatonthecollar.

8.Removethestrutassemblyfromthe

compressiontool.

Note:Repeatthisprocedurefortheothersideofthe

machine.

InstallingtheStrut

Assembly

For2018andBeforeMachines

Only

NoPartsRequired

Procedure

1.Installstrutassemblytothemachine.

2.Securetheupperportionofthestrutassembly

totheframeusingtheupper,hex-headbolt(1/2

x2-1/4inches)andlocknut(1/2inch)asshown

inFigure1.

3.Torquethehex-headbolt(1/2x2-1/4inches)to

91to113N∙m(67to83ft-lb).

4.Installthehex-headbolt(3/8x4-3/4inches)and

angenut(3/8inch)tothespindle(Figure1).

5.Torquethehex-headbolt(3/8x4-3/4inches)to

37to45N∙m(27to33ft-lb).

6.Securethelowerportionofthestrutassembly

tothecontrolarmusingthehex-headbolt(3/8x

3-1/2inches)andangenut(3/8inch)asshown

inFigure1.

7.Torquethehex-headbolt(3/8x3-1/2inches)to

37to45N∙m(27to33ft-lb).

8.Installthefrontwheel.

Note:Repeatthisprocedurefortheothersideofthe

machine.

InstallingtheSupports

Partsneededforthisprocedure:

2Floor-platesupport

16Flange-headbolt(5/16x1-1/4inches)

16Flangenut(5/16inch)

1Leftcabsupport

1Rightcabsupport

4Hex-headbolt(3/8x1-1/4inch)

4Flangenut(3/8inch)

4Washer(3/8inch)

Procedure

1.Removethe4screws(1/4x1-1/4inches)and4

nuts(1/4inch)fromtheoorplate(Figure2).

g038333

Figure2

1.Nut(1/4inch)3.Floorplate

2.Screw(1/4x1-1/4inches)

2.Useaoorjackundertheframetosupportthe

frontofthemachine(Figure3).

g038334

Figure3

1.Frame

3.Remove1oftheexistingoor-platesupports

(Figure4).

Important:Donotremovebothofthe

existingoor-platesupportssimultaneously.

g035246

Figure4

1.Existingoor-platesupports

4.Installanewoor-platesupportusing8

ange-headbolts(5/16x1-1/4inches)and8

angenuts(5/16inch)asshowninFigure5.

Note:Torquetheange-headbolts(5/16x

1-1/4inches)to34N∙m(25ft-lb).

g035247

Figure5

1.Flangenut(5/16inch)3.Floor-platesupport

2.Flange-headbolt(5/16x

1-1/4inches)

5.Removetheotherexistingoor-platesupport

(Figure4).

6.Installtheothernewoor-platesupportusing8

ange-headbolts(5/16x1-1/4inches)and8

angenuts(5/16inch)asshowninFigure5.

7.Installthepreviouslyremoved4screws(1/4x

1-1/4inches)and4nuts(1/4inch)intotheoor

plate(Figure2).

8.Usingthenewoor-platesupportsasaguide,

drill3holes(3/8-inchdiameter)intoeachoor

plate(Figure6).

Important:Drillonlythefront2holesonthe

newoor-platesupportsandthefarthest,

rearhole;asshowninFigure6.

g038352

Figure6

1.Donotdrillthishole.2.Frontofthemachine

9.Looselyattachtheleftandrightcabsupports

tothemachineusingthehex-headbolts(3/8x

1-1/4inch),washers(3/8inch),andangenuts

(3/8inch)asshowninFigure7.

Note:Donottightentheboltsatthistime.

g037135

Figure7

1.Hex-headbolt(3/8x1-1/4

inch)

3.Flangenut(3/8inch)

2.Cabsupport4.Washer(3/8inch)

InstallingtheCab

Partsneededforthisprocedure:

1Cabframe

1Backfoamseal

1Backfoamsealcarpet

4Flange-headbolt(5/16x1-1/4inches)

4Flangenut(5/16inch)

4Flatwasher(5/16inch)

2Supportplate

1Right,frontfoamseal

1Left,frontfoamseal

1Upper,rearfoamseal

2Foamseal

6Hex-headbolt(3/8x1-1/4inches)

6Flangenut(3/8inch)

6Washer(3/8inch)

Procedure

1.Removethebackingfromthebackfoamseal

andattachthesealtothemachineasshown

inFigure8.

Important:Ensurethattheundersideofthe

backfoamsealwiththeadhesivefacesthe

topoftherailsurface.

g035251

Figure8

1.Backfoamseal

2.Removetheseatbase.

3.Removethe3screwsand3nutssecuringthe

lefthandhold,andremoveit(Figure9).

g037177

Figure9

1.Handhold

4.Installthefrontsealingfoamifitisnotalready

installed(Figure10).

Note:Ensurethatyouinstallthefrontsealing

foamontothecabbeforeyouinstallthecab

ontothemachine.

g038337

Figure10

1.Frontsealingfoam

5.Liftthecabframeusingtheliftpointsandplace

itonthemachine(Figure11).

g037103

Figure11

1.Liftpoints

6.Securethesidesofthecabframetothemachine

using6hex-headbolts(3/8x1-1/4inches),6

washers(3/8inch),and6angenuts(3/8inch)

asshowninFigure12.

Note:T orquethehex-headbolts(3/8x1-1/4

inches)to58N∙m(43ft-lb).

g037137

Figure12

1.Hex-headbolt(3/8x1-1/4

inches)

3.Flangenut(3/8inch)

2.Washer(3/8inch)

7.Securethebackofthecabframetotheleftand

rightsupportsusing4ange-headbolts(5/16x

1-1/4inches),2supportplates,4atwashers,

and4angenuts(5/16inch)asshowninFigure

13.

Note:Torquetheboltsto34N∙m(25ft-lb).

g035253

Figure13

1.Flange-headbolt(5/16x

1-1/4inches)

3.Flatwasher

2.Supportplate4.Flangenut(5/16inch)

8.Tightentheleftandrightsupports,andtorque

theboltsto58N∙m(43ft-lb)asshowninFigure

9.Installthepreviouslyremovedlefthandhold

usingthe3screwsand3nuts(Figure9).

10.Installtheupper,rearfoamseal(Figure14).

g038338

Figure14

1.Upper,rearfoamseal

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