tornos MultiAlpha 6x32 Instructions d'installation

Copyright ©1999-2011TORNOS SA CH-2740 MOUTIER http://www.tornos.ch
SAFETY INSTRUCTIONS
MultiAlpha 6x32
English version translated from the original version 300940 en
Attention !
Document to be kept to refer to it later on.
Attention !
Before handling the machine, each user is held to read first this instruction !


MultiAlpha 6x32
300940 en - 03/11
Behaviour in the event of an emergency
1. Stay calm --> 2. Think --> 3. Act
Raise the alarm
Who?
What?
Where
How many?
Others
Ambulance _____________________
Police _____________________
Fire brigade _____________________
Poisoning _____________________
Doctors _____________________
Hospital _____________________
Person raising the alarm
What happened?
Place, street name, number, access, floor
Number of people involved
Any particular dangers, hazardous chemical, etc.
Accident 1. Make the dangerous area secure.
2. Raise the Alarm.
3. Give first aid.
4. Inform the ambulance staff.
Position (s) of first aid box:
__________________________________________________________________
Fire 1. Notify the fire brigade.
2. Find shelter for yourself and others.
3. Close all windows and doors.
4. Inform the fire brigade staff.
5. Put the fire out.
Evacuation 1. Notify the people in danger and evacuate them.
2. Leave the premises using the stairs.
3. Go to the assembly point.
Assembly point: __________________________________________
Person in charge of keeping the emergency numbers, first aid boxes and training up-to-date:
_______________________________________________________________________________________________________
source suvaPro
Mandatory !
Apply the regulations in force in your company. If there are no regulations, you
can adapt the above example to your country’s legislation and to the specific
needs of your company.

MultiAlpha 6x32
300940 en - 03/11
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MultiAlpha 6x32
300940 en - 03/11
I. Identification
I.1. Document
Safety instructions MultiAlpha 6x32
No 300940 en
Version Manager
Version Date Description
03/11 31 March 2011 First version
I.2. Manufacturer
TORNOS SA
Rue Industrielle 111
CH-2740 MOUTIER / SUISSE
Tél. +41 (0)32 494 44 44
Fax +41 (0)32 494 49 03
www.tornos.ch
I.3. Product
- MultiAlpha 6x32

MultiAlpha 6x32
300940 en - 03/11
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MultiAlpha 6x32
300940 en - 03/11
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MultiAlpha 6x32
300940 en - 03/11
TABLE OF CONTENTS
1. Generalities 1-1...................................................
1.1. General information 1-1..............................................
1.1.1. Conformity to standards and directives 1-1...............................
1.1.2. Suitable use 1-1..........................................................
1.2. Safety principles 1-2.................................................
1.3. Significance of the safety instructions 1-2..............................
1.4. Failure to observe the safety regulations 1-2...........................
1.5. Operating instructions and advice 1-2................................
1.6. Definition of pictograms 1-3..........................................
1.6.1. General pictograms 1-3..................................................
1.6.2. Specific pictograms 1-5..................................................
2. Individual protection 2-1...........................................
2.1. General rules 2-2....................................................
2.1.1. Laser 2-2................................................................
2.2. Safety to observe during production 2-3..............................
2.3. Safety to observe during maintenance 2-4............................
2.3.1. Operator maintenance 2-5..............................................
2.3.1.1 ISO maintenance symbols 2-5.................................................
2.3.2. Technician maintenance 2-6.............................................
2.3.2.1 Skills 2-6......................................................................
2.3.2.2 Parts 2-6.....................................................................
2.3.2.3 Safety precautions to take during maintenance work 2-7........................
2.4. Safety in the event of a fault 2-8......................................
2.4.1. Skills 2-8.................................................................
2.4.2. Parts 2-8.................................................................
3. Work environment 3-1.............................................
3.1. Order and cleanliness 3-2............................................
3.2. Conditions of use of the machine 3-2.................................
3.3. Oil spray and fume extraction 3-2....................................
3.3.1. Oil spray and fume extractor 3-3.........................................
3.3.1.1 Use 3-3......................................................................
3.3.1.2 Safety rules to comply with during installation 3-3...............................
3.4. Quality of the floor 3-5...............................................
3.5. Safety clearance 3-5................................................
3.6. Noise 3-6............................................................
3.7. Environment 3-6.....................................................
3.7.1. Machine Use 3-6.........................................................
3.7.2. Scrapping 3-6...........................................................
3.7.3. Regulations in force 3-6..................................................

MultiAlpha 6x32
300940 en - 03/11
4. Lubricants 4-1.....................................................
4.1. Lubricating 4-2......................................................
4.1.1. Restrictions 4-2...........................................................
4.1.2. Lubricant equivalence table 4-2..........................................
4.2. Cutting liquid 4-2....................................................
4.2.1. Restrictions 4-2...........................................................
4.2.2. Precautions to take during handling 4-3..................................
4.2.3. Cutting liquid equivalence table 4-3......................................
4.2.4. Optimising the cutting liquid use temperature 4-3.........................
4.2.5. Emulsion 4-3.............................................................
4.2.5.1 Restrictions 4-3...............................................................
4.2.6. High pressure unit 4-4....................................................
4.2.7. Cutting liquid cooling system 4-4.........................................
5. Machine Use 5-1..................................................
5.1. General rules 5-2....................................................
5.2. Handling the machine safely 5-3.....................................
5.2.1. Machine power on 5-3..................................................
5.2.2. Turning the machine off 5-4..............................................
5.3. Stopping the machine without turning it off 5-5........................
5.3.1. Intervention with machine in operation 5-5................................
5.3.2. Intervention with machine at a standstill 5-5...............................
5.4. Locking the machine energy sources for maintenance tasks 5-6.......
5.4.1. Release and locking 5-6.................................................
5.5. Emergency stop 5-7.................................................
5.5.1. Restarting 5-7............................................................
5.6. Opening/closing the electrical cabinet 5-8...........................
5.6.1. Opening the door on the AP1 power plate 5-8............................
5.6.2. Opening the door on the CNC AP3 plate 5-9.............................
5.6.3. Opening the rear door 5-10...............................................
5.6.4. Moving back the cabinet 5-11............................................
5.6.5. Opening the access panel to the entry transformer 5-12....................
5.7. Opening/closing of doors in loading and unloading zones 5-13.........
5.7.1. Opening procedure 5-14..................................................
5.7.2. Closing procedure 5-14...................................................
5.8. Opening/closing machining doors 5-16................................
5.8.1. Definition of CONTINUOUS CYCLE and SETTING mode 5-18..................
5.8.2. Locking 5-18..............................................................
5.8.3. Unlocking 5-18............................................................
5.8.3.1 Unlocking in CONTINUOUS CYCLE mode 5-18....................................
5.8.3.2 Unlocking in SETTING mode 5-19................................................
5.9. Signal lamp 5-25......................................................
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