Tork TREAE Series Manuel utilisateur
valve & automation
TREAE SERIES
ELECTRICAL ACTUATOR
USER MANUAL
www.smstork.com
NOVEMBER / 2018
PLEASE READ THE INSTRUCTIONS BEFORE USE
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
2
CONTENT
1. PURPOSE OF DOCUMENT ....................................................................................................................................................3
2. PRODUCT OVERVIEW ............................................................................................................................................................3
a. Intended Use of the Product ..............................................................................................................................................3
b. Product Coding System .......................................................................................................................................................4
c. Product and Part Pictures ...................................................................................................................................................5
d. Labeling Details ...........................................................................................................................................................................6
3. PRODUCT OPERATION ..........................................................................................................................................................7
a. Storage Conditions ...................................................................................................................................................................7
b. Operation Conditions .............................................................................................................................................................7
4. PRODUCT INSTALLATION ..................................................................................................................................................8
a. Valve Mounting .............................................................................................................................................................................8
b. Manual Working ...........................................................................................................................................................................11
c. Adjusting Cam and Limit Switches .............................................................................................................................12
d. Technical Dimensions ............................................................................................................................................................13
e. Wiring Schemes ........................................................................................................................................................................15
f. Warnings ..........................................................................................................................................................................................17
5. PRODUCT LIFE ..............................................................................................................................................................................17
6. PRODUCT CARE AND MAINTENANCE ..................................................................................................................18
a. Troubleshooting ........................................................................................................................................................................19
7. PRODUCT SPARE PARTS ....................................................................................................................................................19
8. GENERAL CARE, REPAIR AND CLEANING .......................................................................................................20
9. PRODUCT SHIPMENT ...........................................................................................................................................................20
10. WARRANTY CONDITIONS ............................................................................................................................................20
www.smstork.com
3
1. PURPOSE OF DOCUMENT
This document is prepared for showing TORK brand named TREAE series electrical
actuators’ installation, operation and maintenance information.
Security Notifications:
Warning: This sign show personal and product’s security notifications. It warns
user about probably dangers. If cautions are not regarded personal injuring or
product damaged is become unavoidable.
2. PRODUCT OVERVIEW
Electrical actuators are equipment converting electrical power to mechanical power
used for valve control. Electric motor’s torque is transmitted to valve shaft through the
electrical actuator gearbox. This torque makes the valve open or close. Gearbox provides
a steady torque while turning.
TREAE series electric actuators are produced as “On / Off Controlled Electric Actuator “.
Electrical actuators manufactured by SMS-TORK do not use asbestos, PCB, mercury and
other prohibited chemicals.
a. Intended Use of the Product
Electrical actuator is one the most used valve control equipment. The purpose of an
electrical actuator is poening or closing the valve. This opening or closing can be full open/
close or proportional open/close. This can be changed according to process application.
Electrical actuators can be used on ball valve, butterfly valve, plug valve and other proper
valve types.
Advantages of electrical actuators are,
• Electric power is accessible.
• High output torque can be produced with low energy.
• Products have longer life.
• Products are compact and have light weight.
• Sensitive control.
• High protection class.
• Wide power supply range.
• Wide turn angle range.
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
4
TREAE XXXX XX XX XX XX
SERIES
Tork
Rotary
Electric
Actuator
Economic
CONTROL TYPE
01 ON-OFF
02 PROPORTIONAL
OUTPUT
TORQUE
0040
0060
0080
0100
0150
0200
0300
.....
b. Product Coding System
There may not be all the
variations at the product
coding table. For more
details, please contact us.
OPTIONS
00 NA
01 PIU (With Potentiometer Unit)
02 LCU (Local Control Unit With LCD
Display)
03 RBU (With Chargeable Battery Unit)
Table 1. Product Coding System
OPERATING
VOLTAGE
01 230VAC
02 24VDC
03 230VAC/24
VDC Multiboard
PROTECTION
CLASS
01 IP 67
02 IP68
03 Explosion Proof
04 IP65
www.smstork.com
5
c. Product and Part Pictures
Gear
Motor
Cams and Limit
Switches
Position Indicator
Manual Control
Lever
Control Card
Fig 1. TREAE Electrical Actuator
Fig 3. Electrical Actuator Parts
Fig 2. TREAE Electrical
Actuator Valve Connection Point
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
6
Electric Actuator
Model : TREAE006001010100
Type : ON - OFF
Serial No : TREAE60-17-0001
Protection Class : IP67
Ambient Temperature : -200C, +600C
Output Torque : 60Nm
Operating Volyage : 230V AC 50Hz
Power : 6W 20 VA
Operation Time : 14 SEC / 900
Option :
Manufactured By Sms-tork Co. Inc.
www.smstork.com
Fig 4. Label Details
d. Labeling Details
Electrical actuators’ general information must be written on their labels. Fig 3 shows a
sample label and the information it contains. For more detailed information, the user
manual, technical support department or sales department can be helpful.
Electrical actuator label contains these informations:
• Model
• Type
• Serial No
• Protection Class
• Ambient Temperature
• Output Torque
• Operation Voltage
• Power
• Operation Time
• Optional Units
www.smstork.com
7
3. PRODUCT OPERATION
When supply voltage (100 - 240 VAC or 24VAC/DC) applied to the electrical actuator,
motor and gearbox produce a rotary force. This force makes the valve acting. According
to this act valve is opened or closed.
a. Storage Conditions
Electrical actuators must be stored in clean, dry and cool ambient. Electrical actuators’
cover screws must be tightened up and cable entries must be closed. When electrical ac-
tuators are stored in an open ambient, they must be protected from weather conditions.
b. Operation Conditions
• Small, light and compact design
• On/Off control
• 60 Nm torque value
• High moment with low energy consumption
• Mechanically manual control
• Manual control by electronic card
• 14 sec. opening and closing time
• 900rotation angle
• Torque limiter with current control
• Body Ingress Protection: IP67
• Body Material: Plastic Injection
• Ambient Temperature: -200C...+700C
• Electric Supply: 100-240VAC, 24VDC, 24VAC
• Limit Switches: 2x OPEN/CLOSE SPDT, 250VAC 3A, 125 VAC 5A
• Aux. Limit Switches : 2x OPEN/CLOSE SPDT, 250VAC 3A, 125 VAC 5A
• Position Indicator : Continuous, as OPEN/CLOSE
• Manual Control: With no 15 switches
• Cable Entrances : M20x1,5
• Greasing : Gear Oil
• Motor operation rate: S4
• Adjustable at different angles
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
8
4. PRODUCT INSTALLATION
Before installation, it must be checked if there is any damage on the product and
there is any missing part. If there is any damage or missing part, product must not be ac-
cepted.
Before the installation inform on the labels and the boxes must be checked.
Before the installation, line voltage and voltage written on the label must be checked
if they are in the same range. Before the installation product’s suitability to the system
must be checked.
Before the installation, the line voltage must be switched OFF. Be careful about
during the installation if anybody can switch it ON. This probability must be prevented
and must be sure about it.
a.Valve Mounting
Electrical actuators are manufactured so that the valve can be mounted according to ISO
5211 standard.
Fig 5. ISO5211 Mounting Surface
Ø 70
Ø 50
Ø 36
155
14
M8
M6
M5
www.smstork.com
9
Fig 6. Valve Mounting
SMS-TORK Endüstriyel Otomasyon Ürünleri San. Tic. Ltd. Şti.
10 Fig 7. Valve Mounting with Bracket
Ce manuel convient aux modèles suivants
1
Table des matières
Autres manuels Tork Contrôleurs
