Top Gun SYN 2000 PULSE Manuel utilisateur

SYN 2000 PULSE

OPERATION MANUAL

Contents
 
SAFETY.............................................................................................................. 1 
CAUTION .......................................................................................................... 3 
SYN 2000 PULSE TECHNICAL DATA................................................................... 5 
MIG INSTALLATION .......................................................................................... 6 
LIFT TIG INSTALLATION..................................................................................... 8 
MMA INSTALLATION ........................................................................................ 9 
OPERATION PANEL INSTRUCTION.................................................................. 10 
MEMORY FUNCTION...................................................................................... 16 
LIFT TIG SETTING GUIDE................................................................................. 18 
MMA SETTING GUIDE..................................................................................... 20 
TROUBLE SHOOTING...................................................................................... 23 
MAINTENANCE............................................................................................... 25 
CIRCUIT .......................................................................................................... 26 
WARRANTY INFORMATION............................................................................ 27 
 
 

SYN 2000 PULSE

Machine Operating Safety

• Do not switch the function modes while the machine is operating. Switching of the function modes

during welding can damage the machine. Damage caused in this manner will not be covered under

warranty.

• Disconnect the electrode-holder cable from the machine before switching on the machine, to avoid

arcing should the electrode be in

contact with the work piece.

• Operators should be trained and or qualified.

Electric shock: It can kill. Touching live electrical parts can cause fatal shocks or severe burns. The

electrode and work circuit is electrically live whenever the output is on. The input power circuit and

internal machine circuits are also live when power is on. In MIG/MAG welding, the wire, drive rollers,

wire feed housing, and all metal parts touching the welding wire are electrically live. Incorrectly

installed or improperly grounded equipment is dangerous.

• Connect the primary input cable according to regulations.

• Avoid all contact with live electrical parts of the welding/cutting circuit, electrodes and wires with

bare hands.

• The operator must wear dry welding gloves while he/she performs the welding/cutting task.

• The operator should keep the work piece insulated from himself/herself.

• Keep cords dry, free of oil and grease, and protected from hot metal and sparks.

• Frequently inspect input power cable for wear and tear, replace the cable immediately if damaged,

bare wiring is dangerous and can kill.

OPERATION MANUAL

• Do not use damaged, under sized, or badly joined cables.

• Do not drape cables over your body.

• We recommend (RCD) safety switch is used with this equipment to detect any leakage of current to

earth.

Fumes and gases are dangerous. Smoke and gas generated whilst welding or cutting can be harmful

to people’s health. Welding produces fumes and gases. Breathing these fumes and gases can be

hazardous to your health. Do not breathe the smoke and gas generated whilst welding or cutting,

keep your head out of the fumes

• Keep the working area well ventilated, use fume extraction or ventilation to remove welding/cutting

fumes and gases.

• In confined or heavy fume environments always wear an approved air-supplied respirator.

• Welding/cutting fumes and gases can displace air and lower the oxygen level causing injury or death.

Be sure the breathing air is safe.

• Do not weld/cut in locations near de-greasing, cleaning, or spraying operations. The heat and rays of

the arc can react with vapours to form highly toxic and irritating gases.

• Materials such as galvanized, lead, or cadmium plated steel, containing elements that can give off

toxic fumes when welded/cut. Do not weld/cut these materials unless the area is very well ventilated,

and or wearing an air supplied respirator.

Arc rays: harmful to people’s eyes and skin. Arc rays from the welding/cutting process produce

intense visible and invisible ultraviolet

and infrared rays that can burn eyes and skin.Always wear a welding helmet with correct shade of

filter lens and suitable protective clothing including welding gloves whilst the welding/cutting

operation is performed.

• Measures should be taken to protect people in or near the surrounding working area. Use

protective screens or barriers to protect

others from flash,glare and sparks; warn others not to watch the arc.

Fire hazard. Welding/cutting on closed containers, such as tanks,drums, or pipes, can cause them to

explode. Flying sparks from the

welding/cutting arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact

of electrode to metal objects can cause sparks, explosion, overheating, or fire. Check and be sure the

area is safe before doing any welding/cutting.

• The welding/cutting sparks & spatter may cause fire, therefore remove any flammable materials

well away from the working area. Cover flammable materials and containers with approved covers if

SYN 2000 PULSE

unable to be moved from the welding/cutting area.

• Do not weld/cut on closed containers such as tanks, drums, or pipes, unless they are properly

prepared according to the required Safety Standards to insure that flammable or toxic vapours and

substances are totally removed, these can cause an explosion even though the vessel has been

“cleaned”. Vent hollow castings or containers before heating, cutting or welding. They may explode.

• Do not weld/cut where the atmosphere may contain flammable dust, gas, or liquid vapours (such as

petrol)

• Have a fire extinguisher nearby and know how to use it. Be alert that welding/cutting sparks and

hot materials from welding/cutting can easily go through small cracks and openings to adjacent areas.

Be aware that welding/cutting on a ceiling, floor, bulkhead, or partition can cause fire on the hidden

side.

Gas Cylinders. Shielding gas cylinders contain gas under high pressure. If damaged, a cylinder can

explode. Because gas cylinders are normally part of the welding/cutting process, be sure to treat

them carefully. CYLINDERS can explode if damaged.

• Protect gas cylinders from excessive heat, mechanical shocks, physical damage, slag, open flames,

sparks, and arcs.

• Insure cylinders are held secure and upright to prevent tipping or falling over.

• Never allow the welding/cutting electrode or earth clamp to touch the gas cylinder, do not drape

welding cables over the cylinder.

• Never weld/cut on a pressurised gas cylinder, it will explode and kill you.

• Open the cylinder valve slowly and turn your face away from the cylinder outlet valve and gas

regulator.

Gas build up. The build up of gas can causes a toxic environment, deplete the oxygen content in the

air resulting in death or injury. Many gases use in welding/cutting are invisible and odourless.

• Shut off shielding gas supply when not in use.

• Always ventilate confined spaces or use approved air-supplied respirator.

Electronic magnetic fields. MAGNETIC FIELDS can affect Implanted Medical Devices.

• Wearers of Pacemakers and other Implanted Medical Devices should keep away.

• Implanted Medical Device wearers should consult their doctor and the device manufacturer before

going near any electric welding, cutting or heating operation.

Noise can damage hearing. Noise from some processes or equipment can damage hearing.

OPERATION MANUAL

• Wear approved ear protection if noise level is high.

Hot parts. Items being welded/cut generate and hold high heat and can cause severe burns.

Do not touch hot parts with bare hands. Allow a cooling period before working on the

welding/cutting gun. Use insulated welding gloves

and clothing to handle hot parts and prevent burns.

CAUTION

1. Working Environment.

i. The environment in which this welding/cutting equipment is installed must be free of grinding dust, corrosive

chemicals, flammable gas or

materials etc, and at no more than maximum of 80% humidity.

ii. When using the machine outdoors protect the machine from direct sun light, rain water and snow etc; the

temperature of working environment

should be maintained within -10°C to +40°C.

iii. Keep this equipment 30cm distant from the wall.

iv. Ensure the working environment is well ventilated.

2. Safety Tips.

i. Ventilation

This equipment is small-sized, compact in structure, and of excellent performance in amperage output. The fan is used

to dissipate heat generated by this equipment during the welding/cutting operation. Important: Maintain good

ventilation of the louvres of this equipment. The minimum distance between this equipment and any other objects in

or near the working area should be 30 cm. Good ventilation is of critical importance for the normal performance and

service life of this equipment.

ii. Thermal Overload protection.

Should the machine be used to an excessive level, or in high temperature environment, poorly ventilated area or if the

fan malfunctions the

Thermal Overload Switch will be activated and the machine will cease to operate. Under this circumstance, leave the

machine switched on to

keep the built-in fan working to bring down the temperature inside the equipment. The machine will be ready for use

again when the internal

temperature reaches safe level.

SYN 2000 PULSE

iii. Over-Voltage Supply

Regarding the power supply voltage range of the machine, please refer to “Main parameter” table. This equipment is

of automatic voltage

compensation, which enables the maintaining of the voltage range within the given range. In case that the voltage of

input power supply

amperage exceeds the stipulated value, it is possible to cause damage to the components of this equipment. Please

ensure your primary

power supply is correct.

iv. Do not come into contact with the output terminals while the machine is in operation. An electric shock may

possibly occur.

ATTENTION! - CHECK FOR GAS LEAKAGE

At initial set up and at regular intervals we recommend to check for gas leakage

Recommended procedure is as follows:

1. Connect the regulator and gas hose assembly and tighten all connectors and clamps.

2. Slowly open the cylinder valve.

3. Set the flow rate on the regulator to approximately 8-10 L/min.

4. Close the cylinder valve and pay attention to the needle indicator of the contents pressure gauge on the regulator, if

the needle drops away towards

zero there is a gas leak. Sometimes a gas leak can be slow and to identify it will require leaving the gas pressure in the

regulator and line for an

extended time period. In this situation it is recommended to open the cylinder valve, set the flow rate to 8-10 L/min,

close the cylinder valve and check

after a minimum of 15 minutes.

5. If there is a gas loss then check all connectors and clamps for leakage by brushing or spraying with soapy water,

bubbles will appear at the leakage

point.

6. Tighten clamps or fittings to eliminate gas leakage.

IMPORTANT! - We strongly recommend that you check for gas leakage prior to operation of your machine. We

recommend that you close the cylinder valve when the machine is not in use.

OPERATION MANUAL

SYN 2000 PULSE TECHNICAL DATA

Gas Metal Arc Welding (GMAW) is an arc welding process where a consumable wire is fed by motor driven feed rolls to

a welding gun, and where welding current is supplied from the welding power source. The welding arc is struck

between the work piece and the end of the wire, which melts into the weld pool. The arc and the weld pool are both

shielded by gas flow from the gun, or in the case of “self shielded” wires, by gases generated by the wire core. The

process is very versatile in that by selection of the correct wire composition, diameter and shielding gas, it can be used

for applications ranging from sheet-metal to heavy plate, and metals ranging from carbon steel to aluminum alloys.

SYN 2000 PULSE

TECHNICAL DATA SYN 2000 PULSE

Power Supply / Phases

220/230/240V +/- 15% 50/60Hz

Rated input power

MIG:40-200

MMA:30-200

TIG:20-200

Duty cycle

60%

Feeding mode

ALL IN ONE

Wire feeding speed

2-15M/min

Welding plate Thickness

0.5-5mm

Welding wire diameter

0.8-1.2

Size (mm)

460x220x375mm

Weight (kg)

15.6kg

Table des matières

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