Toolex 532215 Manuel utilisateur

INSTRUCTION MANUAL

PLEASE READ THESE INSTRUCTIONS CAREFULLY

TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL.

532215

BANDSAW HORIZONTAL & VERTICAL

150 X 115MM

CONSUMER SERVICE CENTRE

PO BOX 1012

HAMILTON NSW 2303 AUSTRALIA

Made in P.R.C.

Page 2



‐1‐

SAFETY



1.Knowyourbandsaw.Readtheoperator'sManualcarefully.Learntheoperations,

applicationsandlimitations.

2.Userecommendedaccessories.Improperaoclxsoricsmaybeha?ardous.

3.Wearproprapparel.

4.Keepunnecessarypeopleaway.

5.Don'tverreachorstandontool.

6.Avoiddangerousenvironment.Don'tusebandsawindamporwetlocations.

keepworkareawelllighted.

7.Keepworkareaclean.Clutteredandslipperynoorsinviteaccidents.

8.Removeadjustingkeysandwrcnch«sfrombandsawbeforeturningonpower.

9.Avoidaccidentalstarting.Makesureswitchisoflbeforeplugginginpowercord.

10.Don'tforeebandsaw.Itissafetooperateatthecuttingrateforwhichitwas

designed.

11.Bespeciallycarelulwhmusingbandsawsinverticalpositiontokeepfingersand

handsoutofthcpathofblade,bothaboveandbeneaththetable.

12.Neverhandholdthematerialwithsawinhorizontalposition.Alwaysusethe

vise,clampsecurely.

13.Keepbeltguardandwheelcoversinplaceandinworkingorder.

14.Supportlong,heavyworkfromthenoor.

15.Alwaysremembertoswitchoflthcmachinewhentheworkiscompleted.

16.Disconnlcctpowercordbeforeadjusting.servicingandchangingblade.

17.Checkdamagedparts.Damagedpartsmustbcr中组cedorrepaired.

18.Movingpartsshouldkeepinalignment.Alladjustmemsaretobemadewith

powerdisconnected.

19.Useasharpbladeandkeeptoolcleanforbestandsakstperformance.

20·Safetyisacombinationofoperator'scommonsenseand.Alertnessatall

timeswhmthesawisfunctioning.

21.Keepingthebandsawintopconditionisessentialforsafety.



FEATURES



1.Specialdesignedhorizontalandverticalbandsaw.

2.Offersthreespeedsforcuttingmetalplasticorwood.



‐2‐

3.Shutsoflautomaticallywhenmaterialiscut.

4.Withscaleforthemiteringvise.

5.Nonoisewhileoperating.

6.Castcrs(optional)quickandeasymoving



SPECIFICATIONS

1.Capacity     :41/2"(l15mm)round



4x6"(100mmx150mm)rectangular



2.Speeds      :24-36-61m/min60HZ(20-29-50m/min50HD

3.Motor:I/3HPorI/2HP1700RPM60HZ(1400RPM50HZ)

4.Blades:1/2"X.025"X641/2"(12.5nunx0.64mmx1638mm)

5.Bladevnlals  :73/8(187mm)Highstrengthflangcdcastiron..



ASSEMBLY

1.AssemblestandlegsonBandSawBase.Assemblydiagram

2.Assemblehandlevicewheel,ti8htcnsctscrew.



BLADEGUIDEBEARINGADJUSTMENT

Thisisthcmostimportantadjustmentonyoursaw.Itisimpossibletoget

satisfactoryworkfromyoursaw«thebladeguidesarenotproperlyadjusted.The

bladeguidebearingsforyourMetalcuttingBandsawareadjustedandpowertested

withseveraltestcutsbeforeleavingthefactorytoinsurepropersetting.Theneed

foradjustmentshouldrarelyoccurwhenthesawisusedproperly.Iftheguidesdo

gctoutofadjustment,itisextremelyimportanttoreadjustimmediately.Ifproper

adjustmentisnotmaintained,thebladewillnotcutstraightandifthesituationis

notcorrected,itwillcausebladedamage.



Becauseguideadjustmentisacriticalfactorintheperformanceofyoursaw,itis

alwaysbesttotryanewbladetoseeifthiswillconectpoorcuttingbefore

beginningtoadjusttheb«arings.Ifabladebecom«sdullononesidesoonerthan

theother,forexample,itwillbegincuttingcrooked.Asimplebladechangeshould

correctthispr«»blem-themorediflicultguideadjustmentwillnot.

Ifanewbladedoesnotcorrecttheproblem,checkthebladeguidesforproper

spacurg.



Thereshouldbe0.001”clearancebetwnthe0.025"thicknessbladeandguide

bearings.Toobtainthisclcaranecadjustasfouows

I.Theinnerguidebearin8isfixedandcannotbeadjusted.



Page 3



‐2‐

3.Shutsoflautomaticallywhenmaterialiscut.

4.Withscaleforthemiteringvise.

5.Nonoisewhileoperating.

6.Castcrs(optional)quickandeasymoving



SPECIFICATIONS

1.Capacity     :41/2"(l15mm)round



4x6"(100mmx150mm)rectangular



2.Speeds      :24-36-61m/min60HZ(20-29-50m/min50HD

3.Motor:I/3HPorI/2HP1700RPM60HZ(1400RPM50HZ)

4.Blades:1/2"X.025"X641/2"(12.5nunx0.64mmx1638mm)

5.Bladevnlals  :73/8(187mm)Highstrengthflangcdcastiron..



ASSEMBLY

1.AssemblestandlegsonBandSawBase.Assemblydiagram

2.Assemblehandlevicewheel,ti8htcnsctscrew.



BLADEGUIDEBEARINGADJUSTMENT

Thisisthcmostimportantadjustmentonyoursaw.Itisimpossibletoget

satisfactoryworkfromyoursaw«thebladeguidesarenotproperlyadjusted.The

bladeguidebearingsforyourMetalcuttingBandsawareadjustedandpowertested

withseveraltestcutsbeforeleavingthefactorytoinsurepropersetting.Theneed

foradjustmentshouldrarelyoccurwhenthesawisusedproperly.Iftheguidesdo

gctoutofadjustment,itisextremelyimportanttoreadjustimmediately.Ifproper

adjustmentisnotmaintained,thebladewillnotcutstraightandifthesituationis

notcorrected,itwillcausebladedamage.



Becauseguideadjustmentisacriticalfactorintheperformanceofyoursaw,itis

alwaysbesttotryanewbladetoseeifthiswillconectpoorcuttingbefore

beginningtoadjusttheb«arings.Ifabladebecom«sdullononesidesoonerthan

theother,forexample,itwillbegincuttingcrooked.Asimplebladechangeshould

correctthispr«»blem-themorediflicultguideadjustmentwillnot.

Ifanewbladedoesnotcorrecttheproblem,checkthebladeguidesforproper

spacurg.



Thereshouldbe0.001”clearancebetwnthe0.025"thicknessbladeandguide

bearings.Toobtainthisclcaranecadjustasfouows

I.Theinnerguidebearin8isfixedandcannotbeadjusted.



Page 4



‐3‐



2.Theouterguidebearingismountedtoaneccentricboltandcanbeadjusted.

3.Mosenthenutwhileholdingtheboltwithawrench.

4.Positiontheeccentricbyturningthebolttothedesiredpositionofclearance.

5.Tightenthenut.

6.Adjustthesecondbladeguidebearinginthcsamemanner.

7.ThebackedgeofthebladeshouldjusttouchthelipoftheBladeGuideBearing.



BLADEGUIDEASSEMBLYADJUSTMENT



TheMetalCuttingBandsawisequippedwithtwoadjustablebladeguide

assemblies.Thisfeaturewillpermityoutoadjustthepositionofthcbladeguidesfor

varipuswidthsofworkpicces.



Toeflectthemostaccuratecutandprolongthelifeoftheblade.Thcblade

guideassembliesshouldbeadjustedtojustclearthepiecetobecut.Thisisdoneas

follows



1.Placethcworkpieceintheviseofbandsawandclamptightly.

2.Adjustcatchbladeguideassemblytothedesiredpositionbylooseningthehand

knobsandpositioningtheguidesasrequired.

3.Tightenthehandknobs.



ADJUSTINGBLADETENSION



1.MakesurethemotorisshutofF.

2.Pressthebladelightlywiththe



lefthand,maketherearblade



againstthenangeofbladewheel

andtestthebladetension.



3.Adjustthebladetensionadjus-



tableknobwiththerighthand

untilthebladeobtaintheproper

tension.



CHANGINGSPEED



WhenusingyourBandSaw,alwayschangethebladespeedtobestsuitthematerial

beingcut.Thematerialcuttingchartisshowninfig(2).

Cutoflpower.Openthepulleyguardcover.Loosentheleadscrew(.98.),youarenow

Page 5



‐4‐

abletochangethepositionofthebelttogainthedesiredspeed.Cheekthebelttension



asins-bcfone.Whenthctensionofbeltiswelladjusted,lockthemotorlırmly.

Closethepulleyguardcover



Fig(2)MaterialCuttingChart

BLADESELECTION

I.Specialnote:1(112 ° xo.025"X64ı/zmin,651/2max)14toothperinchgeneralweblade

isfurnshedwiththemetalcuttingBandSaw.AdditionalbladesinIOand14

toothsizesareavailable.

2.Thechoiceofbladepitchisgovernedbythethicknessoftheworktobecut;the

thinnertheworkpiece,themoreteethadvised.Aminimumof3teethshouldbcin

theworkpieceatalltimesforpropercutting.

3.Ifthcteethofthcbladearesofarapartthattheystraddlethework,severedamage

Material Speed(m/min)  BeltGrooveUsed

50Hz 60Hz Motorpuml SawPuïley

Stainless or

Alloy Steel

BearingBronzes

20 24 SmallA LargeD

Mild Steei Hard

brassorBronze

29 36 MediumB MediumE

Soft Brass

Aluminum and

othermaterials

50 61 LargeC SmallF

Page 6



‐5‐

totheworkpieceandtothebladecanresult.

CHANGINGBLADE



Raisesawheadtoverticalposition.Loosenbladetensionadjustableknob

sufficientlytoallowthcsawbladetoslipolTthewheeıs.Instauthcnewbladeas

follows:

I.Placethebladeinbetweeneachof  guidebearing.

2.Slipthebladearoundthemotorpulley(bottom)withthelefthandandholdinposition.

3.Holdthebladetautagainstthemotorpulleybypullinsthebladeupwardwiththe

righthandwhichisplacedatthetopoftheblade.



4.Removelefthandfrombottompulleyandplaceitatthetopsideofthebladeto

continuetheapplicationontheupwardpullontheblade.

5.Remove ńghthandfrombladeandadjustthepositionofthetoppulleytopermitleft

handtoslipthebladearoundthepulleyusingthethumb,indexandlittlefingeras

guides.

6.Adjustthebladetensionknobclockwiseuntilitisjustrightenoughsonoblade

slippageoccure.Donottightenexcessively.

7.Place2-3dropsofoilontheblade.

8.Replacethebladeguard.

ADJUSTINGTHEBLADETRACKING

Thisadjustmenthasbeencompletedandpower-testedatthefactory.Theneedfor

adjustmentshouldrarelyoccurwhenthesawisusedproperly.Ifthetrackinggoesoutof

adjustmentthebladewillleavethewheelanddamagewillresult.Themethodof

adjustmentislistedbelow.



Page 7



‐6‐



HORIZONTALCU-GOPERATION

Beforeoperating,pleasereadinstructionmanualandexamineeverypartincluding

spd.Bladeselection,guideassembleposition,etc.Operationisasfollows:



WORKSETUP

1.Raisethesawheadtothev«ticalposition.

2.Openthevisetoacceptthcpiecetobecutbyrotatingthewheelatthecndof

thebase(counterclockwise).

3.Placetheworkpieceonthesawbed.Ifthepieceislong,supporttheend.

4.Clamptheworkpiecesecwelyinthevisebyrotatingthehandwheelclockwise.



CUTTING



Closeswitch,lettingtheheaddownslowlyontothework,Donotdropor

force.Iettheweightofthesawheadprovidethecuttingforce.Thesawautomatically

shutsoftatthccndofthecut.

Page 8



‐7‐



Methodofadjustingblade:

A.Lossenthescrew#11.

B.Adjustthebladeadjustableseat#64tomakethebladeverticaltobcd.

c.Placethcsquareonthebedtocheckifthebladeisvertical,ifnot,repeatthe

processAtoc.

D.Tightenthescrew#11.



Fig(4)Adjustingtheblade



LUBRICATION



LubńcatethefollowingcomponentsusingLubńcant,L-HV32

1.Ballbeańng-none.



2.Bladeguidebearing-none.

3.Drivenwheelbearing-none.

4.Viseleadscrew-asneeded.

5.Thcdrivegearsrunintheoilbathandwillbotrequirealubricantchanegemoreoften

thenonceayear.Whenneedingachange,mtputdownthehtadtoaHorizontal

Position,thenloosen4screw(#75)ofthegearboxopenthecover(#93).Placing

apanunderthetightlowercomerofthegearbox,slowlyraisetheheaduntil

thcoilnowsout,Lowerhead.Thenwipeupexcmodandforeignmatterwith

softrags.Thenaddlubricantintotheboxuntilitisfullandnotflowover.Close

thecover,tighten4screws.

THEVERHCALCUTHNGPLATEASSH

Stepsforassembling

Page 9



‐8‐



1.LoosentheA.B.C.threescrewsfromthebladeguide.Z

Andtakeawaythepart"D"



2. Tolocktheverticalcutting

platestandonthevalve.



3.Toputthephteonthe 

guideandvertica\cutting



platestand,thenlocktheA.B.

C.threescrews.



4.Pleaseoperatethevertica\

cutting.



5.Usethemilergaugeinthe

worktablegroovesto

obtainanyanglenpto4S

degreeeitherleftorright.

CAUTION-Theuscofany

otheraccessorisesmaybe

hazardous.

CAUTION-Alwaysusepush

sticksparticulartywhen.



cuttingsmallpieces.

Page 10



‐9‐



Table des matières

Autres manuels Toolex Scie

Toolex

Toolex 535819 Manuel utilisateur

Toolex

Toolex 532266 Manuel utilisateur

Manuels Scie populaires d'autres marques

RIDGID

RIDGID BS1400 Manuel utilisateur

ATIKA

ATIKA BWS 400-2 Manuel utilisateur

RGC

RGC FS20 Manuel utilisateur

Makita

Makita M2300 Manuel utilisateur

IMET Spa

IMET Spa BASIC 300 PLUS SHI Manuel utilisateur

IMET Spa

IMET Spa SIRIO 370 AF-E Manuel utilisateur

Optimum

Optimum OPTisaw CS 275 Manuel utilisateur

Makita

Makita BPB180 Manuel utilisateur

Stihl

Stihl MS 462 C-M Manuel utilisateur

AEG

AEG TS 250 K Manuel utilisateur

Meec tools

Meec tools 004665 Manuel utilisateur

Makita

Makita LS1018L Manuel utilisateur

Ryobi

Ryobi RCS1400 Manuel utilisateur

DeWalt

DeWalt DCS391 Manuel utilisateur

Sealey

Sealey SA72 Manuel utilisateur

skilsaw

skilsaw SPT88 Instructions de montage

Urrea

Urrea SI810 Dimensions et guide d'installation

EINHELL

EINHELL BKG 210/1 Manuel utilisateur