Timan Tornado-400 Manuel utilisateur

OPERATING INSTRUCTIONS

Tornado-400

The instructions apply to the Tornado-400 model with the serial number: 310100-02

INTRUCTION AND SAFETY

CONTENTS

1IDENTIFICATION DATA OF THE MACHINE..............................................................1

1.1 ORDERING SPARE PARTS:............................................................................................1

2SAFETY RULES ...............................................................................................................2

3MAINTENANCE AND ADJUSTMENT SAFETY RULES ............................................4

4EXPLANATION OF THE MACHINE WARNING SIGNS ............................................6

5GUARANTEE PROVISIONS FOR TORNADO-400 ......................................................7

6MACHINE DESIGN..........................................................................................................9

6.1 COLLECTION CONTAINER ............................................................................................9

6.2 SUCTION NOZZLE ......................................................................................................10

6.3 SUCTION UNIT...........................................................................................................11

6.4 SWEEPING BRUSH......................................................................................................11

6.5 HAND SUCTION .........................................................................................................12

7INSTALLATION AND REMOVAL OF TORNADO-400.............................................13

7.1 INSTALLATION OF TORNADO-400..............................................................................13

7.2 REMOVAL OF TORNADO-400.....................................................................................14

8DRIVING THE MACHINE.............................................................................................14

8.1 ADJUSTING AND SETTING THE SIDE BRUSHES ...........................................................14

8.2 ADJUSTING THE SUCTION NOZZLE.............................................................................15

8.3 EMPTYING THE COLLECTION CONTAINER .................................................................16

8.4 FILLING THE WATER TANK........................................................................................16

8.5 FLOATING POSITION ..................................................................................................16

8.6 DRIVING TIPS ............................................................................................................16

8.7 HAND SUCTION DEVICE ............................................................................................16

8.8 STARTING ..................................................................................................................18

9SERVICE AND MAINTENANCE .................................................................................20

9.1 REPLACING TWO SIDE BRUSHES ...............................................................................20

9.2 REPLACING THE BRUSH INSIDE THE COLLECTION CONTAINER..................................20

9.3 PROTECTING THE MACHINE AGAINST FROSTS ...........................................................20

10 TROUBLESHOOTING ...................................................................................................21

10.1 WATER DISTRIBUTION SYSTEM.................................................................................21

10.2 THE MACHINE SUCTIONS INSUFFICIENTLY................................................................21

11 LUBRICATION CHART ................................................................................................22

12 TECHNICAL DATA .......................................................................................................24

13 WEAR PART LIST..........................................................................................................25

14 EC DECLARATION OF CONFORMITY FOR TORNADO-400 .................................26

ANNEX 1: INSTALLATION OF THE ELECTRIC LINE TO TORNADO-400

ANNEX 2: INSTALLATION OF THE HAND SUCTION DEVICE

ANNEX 3: SPARE PART CATALOGUE

INTRUCTION AND SAFETY

Congratulations on your new TIMAN Tornado-400 machine!

These operating instructions will help you to use, adjust and maintain your new machine

properly.

Before attempting to drive or work with your new machine, please carefully read these

operating instructions, especially the section on safety rules.

The right and left designations in the operating instructions and on the spare part lists are the

rear view of the machine in the direction of travel.

1IDENTIFICATION DATA OF THE MACHINE

Manufacturer:Timan A/S

Fabriksvej 13

6980 Tim

Model: Tornado 400

Identification number: Type – product – serial numbers

For example: 310100 – 02 – 1001

1.1 Ordering Spare Parts:

Your dealer will be more than happy to help you to maintain your new machine in such a way

that you can enjoy it as much as possible. Having carefully read these user instructions, you

will find out that part of the service work can be done by you yourself. But if spare parts and

larger service are required, please contact your Timan dealer from whom you purchased the

machine or your local authorized Timan service centre.

To speed up the dispatch and avoid wrong consignments, please give the following

information when you are ordering spare parts:

Machine identification number: ________________________________

Spare part number and the required number of parts

Method of delivery

The machine nameplate is located on left of the suspension hardware.

Find out the identification number and write it above and also on the front page of the

catalogue.

INTRUCTION AND SAFETY

2SAFETY RULES

IF THIS SYMBOL IS IN THE MANUAL, YOUR SAFETY IS CONCERNED

The user is responsible for the installation of the protective cover and the overall use of the

safety equipment and for compliance with all safety rules.

Careful driving is the best guarantee for preventing accidents. Before using this machine,

please read carefully this chapter. All drivers, regardless of their level of experience, are

obligated to read this manual and other related operating instructions before they start using

the machine. Training for all drivers in safe driving is the responsibility of the owner.

Safety rules are intended for your safety – therefore, BE SURE TO:

1. Inform all persons who will work with or in the vicinity of the machine and who are not

yet familiarized with them about the safety rules.

2. Never start the machine before you are clear about your plan and intention.

3. Never start the machine before all protective covers are installed and closed. Replace or

repair immediately any missing or damaged protections.

4. Ensure that persons who are in the vicinity of the machine keep a minimum distance of

5 m from the machine in case that the machine is started and working. This requirement

does not apply when the hand suction device is used if the operator uses hearing

protection.

5. Stop the implement carrier engine and wait until the engine and the implement stop

completely. Before cleaning, lubricating, adjusting or repairing the machine, remove

the key from the ignition (starter switch) and turn the main switch to the OFF position.

6. The implement carrier quick change mechanism (quick hitch) must always be engaged

when the machine is connected.

7. No other passengers must ever be present on the machine.

8. If the machine is lifted from the ground during a service inspection or maintenance, the

implement carrier quick change system (quick hitch) must be tilted completely back

and locked using the safety hook to ensure safety.

9. If the machine is lifted from the ground during a service inspection or maintenance, it is

always necessary to use the safety support on the implement carrier multifunctional

arm.

10. No objects must be placed in the machine which would block its functions.

INTRUCTION AND SAFETY

11. When working with the machine, never wear loose clothing and keep a safe distance

from rotating parts.

12. Do not touch your hands to working parts of the machine.

13. Open the tank lid only when the machine is stopped.

14. Look round well where you are driving.

15. Before driving, let always the implement carrier multifunctional arm fall down as much

as possible.

INTRUCTION AND SAFETY

3MAINTENANCE AND ADJUSTMENT SAFETY RULES

1. Before any maintenance or adjustment of the machine, it is necessary to switch off the

implement carrier engine. Always remove the key from the ignition and turn the main

switch to the OFF position (to prevent the engine from starting unexpectedly).

2. Before carrying out any maintenance or adjustment, make sure that the machine is

switched off completely.

3. Hydraulic equipment:

a. The hydraulic equipment of the machine can only be used for the intended purpose

and maintenance and repairs may only be carried out by persons having

knowledge of the hydraulic equipment (including the hazards when exposed to

hydraulic fluid, especially when under pressure).

b. It is prohibited to carry out the adjustment of the pressure relief valves set at the

factory without the prior agreement with the dealer, importer, or Timan A/S

service department.

c. Liability for damage will not apply to damage caused by improper use or improper

maintenance/repair.

d. The hydraulic components used must comply with the rules and standards adopted

by the technician.

e. Before every use, check the hoses for damage (cracks, holes, improper

entanglement, and the like). Replace them immediately if they are damaged.

Protect the quick coupling from the penetration of water and dirt when it is not

connected.

Note: Never attempt to detect any leak in the hydraulic system by hand – hydraulic

fluid under high pressure which escapes from small leaks may not be visible and

even a little drop of oil can cause hand injuries. Use a piece of wood, cardboard,

and the like.

4. Always reinstall the protective covers if they have been removed for adjustment or

maintenance. After adjustment, always ensure that all nuts and bolts are properly

tightened. Ensure that any tools used are removed from the machine before reinstalling

the protective covers and starting the machine.

5. Before starting the machine, ensure that all persons are out of its reach and at a distance

visible to the machine operator.

6. It is allowed to use original Timan A/S spare parts only.

7. Service and maintenance with the multifunctional arm lifted.

INTRUCTION AND SAFETY

In case that the Tornado-400 machine is lifted from the ground during a service

inspection or maintenance, the implement carrier quick change system (quick hitch)

must be tilted completely back and secured using the safety hook.

In case that the Tornado-400 machine is lifted from the ground during a service

inspection or maintenance, it is always necessary to use the implement carrier

multifunctional arm safety support.

Safety support Safety hook

INTRUCTION AND SAFETY

4EXPLANATION OF THE MACHINE WARNING SIGNS

When developing the machine, every effort was made to ensure operator protection against

safety hazards. However, in special situations the machine can still represent a hazard.

Warning signs are therefore placed on the machine to reduce the risk of damage. It is

therefore important to pay attention to the hazards indicated on the following labels. Read

carefully the explanation of individual warning symbols and learn their meanings.

Keep the warning signs clean and if damaged, replace them or add the missing signs

immediately.

a. b. c. d. f. g.

a. WARNING: Rotating parts. Keep the safe distance.

b. CAUTION – Before maintaining and repairing the machine, stop the implement

carrier and set the main switch to the OFF position. Use the operating

instructions.

c. WARNING. Risk of crushing your body. It is prohibited to stay or move under

the lifted machine.

d. Do not stay or move under the machine without using the safety support and the

safety hook.

f. WARNING. It is prohibited to lift the collection container lid unless the machine

is stopped and the key is pulled out of the implement carrier.

g. CAUTION – Read the instructions before handling.

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