THOMSON TSC 800 - V2.1 Manuel utilisateur

9087A – 198

Street, Langley, BC Canada V1M 3B1 Telephone (604) 888-0110

Telefax (604) 888-3381 E-Mail: info@thomsontechnology.com www.thomsontechnology.com

TSC 800

TRANSFER SWITCH CONTROLLER

INSTALLATION, OPERATING &

SERVICE MANUAL

Software Version 2.1

PM049 REV 9 06/04/24

9087A – 198

Street, Langley, BC Canada V1M 3B1 Telephone (604) 888-0110

Telefax (604) 888-3381 E-Mail: info@thomsontechnology.com www.thomsontechnology.com

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

TABLE OF CONTENTS

1. INTRODUCTION 1

1.1.

PRODUCT REVISION HISTORY 1

1.2.

GENERAL DESCRIPTION 2

2. INSTALLATION 5

2.1.

GENERAL INFORMATION 5

2.2.

NOTES TO INSTALLER 5

2.3.

AC VOLTAGE SENSING INPUT 6

2.4.

AC CONTROL POWER INPUT 6

2.5.

OUTPUTS 7

2.6.

SYSTEM PHASING-HIGH LEG DELTA SYSTEMS 7

2.7.

EXTERNAL PANEL CONTROL WIRING 10

2.8.

REMOTE START CONTACT FIELD WIRING 10

2.9.

COMMMUNICATION CABLE 11

2.10.

DIELECTRIC TESTING 12

3. DESCRIPTION 12

3.1.

LEXAN FACEPLATE 12

3.2.

PRINTED CIRCUIT BOARD 14

3.2.1.

POWER SUPPLY INPUT VOLTAGE SELECTION 14

3.2.2.

TERMINAL BLOCKS 15

3.2.3.

DIAGNOSTIC LEDs 15

3.2.4.

COMMUNICATION PORT 16

3.2.5.

CONTRAST ADJUSTMENT 16

4. REMOTE COMMUNICATION 16

5. TSC 800 DISPLAY MENUS 19

5.1.

SYSTEM TIME MENU 19

5.2.

ATS MODE MENU 20

5.3.

TSC 800 PROGRAM MENU 23

5.4.

SYSTEM OPERATION MENU 23

5.5.

TIMER COUNTDOWN MENUS 25

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

5.6.

UTILITY SUPPLY MENU 26

5.7.

GENERATOR SUPPLY MENU 27

5.8.

STATS MENU 28

6. OPERATING INSTRUCTIONS 29

6.1.

AUTOMATIC SEQUENCE OF OPERATION 29

6.1.1.

NORMAL SEQUENCE OF OPERATION (OPEN TRANSITION TRANSFER) 29

6.1.2.

NORMAL SEQUENCE OF OPERATION (CLOSED TRANSITION TRANSFER) 30

6.1.3.

TEST MODE SEQUENCE OF OPERATION 31

6.1.4.

ABNORMAL SEQUENCE OF OPERATION 33

6.2.

LCD DISPLAY OPERATION 33

6.4.1

OPERATOR INITIATED UTILITY POWER FAIL SIMULATION (LOAD TEST) 35

6.4.2

AUTOMATIC PLANT EXERCISE TEST 36

6.4.3

FOUR FUNCTION REMOTE TEST (FTS4 OPTION) 36

6.5

TRANSFER FAIL FAULT RESET 38

6.6

LAMP TEST 38

6.7

TIMER BYPASS 38

6.8

MANUAL UTILITY RE-TRANSFER 39

6.9

SERVICE ENTRANCE ATS MODE 39

6.10

PHASE BALANCE PROTECTION ALARM 39

7. PROGRAMMING INSTRUCTIONS 41

7.1.

PASSWORDS 41

7.1.1.

READ ONLY MODE 41

7.1.2.

READ / WRITE MODE 41

7.1.3.

MASTER READ / WRITE MODE 41

7.2.

EXERCISE TIMER 42

7.2.1.

SYSTEM TIME ROLLOVER 43

7.2.2.

AUTO TEST START DAY/WEEK NUMBER 43

7.2.3.

AUTO TEST START HOUR 43

7.2.4.

AUTO TEST START MINUTE 43

7.2.5.

AUTO TEST STOP DAY/WEEK NUMBER 43

7.2.6.

AUTO TEST STOP HOUR 44

7.2.7.

AUTO TEST STOP MINUTE 44

7.2.8.

AUTO TEST MODE 44

7.3.

SYSTEM CONFIGURATION 44

7.3.1.

FIRMWARE VERSION 44

7.3.2.

ATS MODE MENU PASSWORD (PW) 45

7.3.3.

UTILITY FAIL CALLOUT 45

7.3.4.

LOAD ON GENERATOR CALLOUT 45

7.3.5.

TRANSFER FAIL CALLOUT 46

7.3.6.

AUTO TEST CALLOUT 46

7.3.7.

MAN TEST CALLOUT 46

7.3.8.

SWITCH NOT IN AUTO CALLOUT 46

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

7.3.9.

NODE ADDRESS 47

7.3.10.

SYSTEM VOLTAGE 47

7.3.11.

VOLTAGE SENSING RATIO 47

7.3.12.

SYSTEM FREQUENCY 47

7.3.13.

SYSTEM PHASES 47

7.3.14.

LOAD SENSING PHASES 48

7.3.15.

PHASE BALANCE 48

7.3.16.

PHASE BALANCE DELAY 48

7.3.17.

PHASE BALANCE RETRANSFER 49

7.4.

VOLTAGE SENSING 49

7.4.1.

UTILITY UNDER VOLTAGE SENSOR PICKUP 49

7.4.2.

UTILITY UNDER VOLTAGE SENSOR DROPOUT 50

7.4.3.

UTILITY UNDER VOLTAGE SENSOR TIME DELAY (DROPOUT) 50

7.4.4.

UTILITY OVER VOLTAGE SENSOR PICKUP 50

7.4.5.

UTILITY OVER VOLTAGE SENSOR DROPOUT 50

7.4.6.

UTILITY OVER VOLTAGE SENSOR TIME DELAY (PICKUP) 51

7.4.7.

UTILITY UNDER FREQUENCY SENSOR 51

7.4.8.

UTILITY UNDER FREQUENCY SENSOR TIME DELAY (DROPOUT) 51

7.4.9.

UTILITY OVER FREQUENCY SENSOR 51

7.4.10.

UTILITY OVER FREQUENCY SENSOR TIME DELAY (PICKUP) 51

7.4.11.

GENERATOR UNDER VOLTAGE SENSOR PICKUP 51

7.4.12.

GENERATOR UNDER VOLTAGE SENSOR DROPOUT 52

7.4.13.

GENERATOR UNDER VOLTAGE SENSOR TIME DELAY (DROPOUT) 52

7.4.14.

GENERATOR OVER VOLTAGE SENSOR PICKUP 52

7.4.15.

GENERATOR OVER VOLTAGE SENSOR DROPOUT 52

7.4.16.

GENERATOR OVER VOLTAGE SENSOR TIME DELAY (PICKUP) 52

7.4.17.

GENERATOR UNDER FREQUENCY SENSOR 53

7.4.18.

GENERATOR UNDER FREQUENCY SENSOR TIME DELAY (DROPOUT) 53

7.4.19.

GENERATOR OVER FREQUENCY SENSOR 53

7.4.20.

GENERATOR OVER FREQUENCY SENSOR TIME DELAY (PICKUP) 53

7.5.

GENERATOR CONTROL LOGIC 53

7.5.1.

COMMIT TO TRANSFER LOGIC 53

7.5.2.

GENERATOR START DELAY 54

7.5.3.

GENERATOR WARMUP DELAY 54

7.5.4.

GENERATOR COOLDOWN DELAY 54

7.5.5.

PRE-TRANSFER DELAY (LDC) 54

7.5.6.

POST-TRANSFER DELAY (LDC) 54

7.5.7.

TRANSFER LOGIC 55

7.5.8.

LOAD ON UTILITY PROGRAMMABLE OUTPUT 55

7.5.9.

LOAD ON GENERATOR PROGRAMMABLE OUTPUT 57

7.5.10.

MAXIMUM FIND NEUTRAL DELAY 57

7.5.11.

NEUTRAL DELAY TIMER (NDT) 58

7.5.12.

NEUTRAL DELAY BYPASS 58

7.5.13.

MAXIMUM TRANSFER TIME 58

7.5.14.

TRANSFER FAIL 58

7.5.15.

MANUAL UTILITY TRANSFER RETURN 59

7.5.16.

UTILITY RETURN DELAY 60

7.5.17.

MAX SYNC TIME 60

7.5.18.

MAX

POWER SWITCHING DEVICE OPEN TIME 60

7.5.19.

PROGRAMMABLE OUTPUT 60

7.6.

VOLTAGE SENSING CALIBRATION 62

7.6.1.

GENERAL 62

7.6.2.

UTILITY VOLTAGE CALIBRATION 63

7.6.3.

GENERATOR VOLTAGE CALIBRATION 66

7.6.4.

LOAD VOLTAGE CALIBRATION 68

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

8. TSC 800 PROGRAMMING DATA SHEETS 71

9. TSC 800 TYPICAL CONNECTION DIAGRAM 76

10. TSC 800 SPECIFICATIONS 77

11. TROUBLESHOOTING 78

12. REPLACEMENT PARTS 81

13. PRODUCT RETURN POLICY 83

14. NOTES 84

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

1. INTRODUCTION

1.1. PRODUCT REVISION HISTORY

The following information provides an historical summary of changes made to this product

since the original release.

Software Version

2.1 06/03/27 Enhanced Phase Balance Features

2.0 04/12/14 New Features (Refer to Section 1.2)

1.7 02/04/01 Revised Transfer Fail Features and functionality

1.6 98/12/15 Added Remote Communication

1.5 N/A Unreleased version

1.4 98/06/15 Updated Transfer Fail operation

1.3 98/01/19 Updated default under/over frequency setpoints, transfer fail

programmability, minor logic revisions

1.2 97/10/10 Changed Transfer Switch fail timer to 30 seconds

1.1 97/01/30 Upgraded Frequency setting range

1.0 96/06/30 Original version

Operating & Service Manual Version

Rev 9 06/04/24 Minor manual revisions for Version 2.1 TSC 800 Software

Production Release

Rev 8 06/03/27 Enhanced phase balance features

Rev 7 04/12/16 New Features (Refer to Section 1.2)

Rev 6 02/04/15 Changes for Version 1.7 TSC 800 Software

Rev 5 00/07/31 Added Four Position Test Switch Information

Rev 4 00/03/01 General revisions

Rev 3 99/02/12 Added Multi-tap information.

Rev 2 98/12/01 Added Remote Communication features per version 1.6 TSC 800

Software

Rev 1 98/01/21 General Revisions for upgraded TSC 800 software

Rev 0 97/06/04 Original release

Contact Thomson Technology, to obtain applicable instruction manuals. Soft copy of most

current version is available at www.thomsontechnology.com.

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

1.2. GENERAL DESCRIPTION

The TSC 800 controller utilizes microprocessor-based design technology, which provides high

accuracy for all voltage sensing and timing functions. The TSC 800 is factory configured to

control all the operational functions and display features of the automatic transfer switch. All

features of the TSC 800 are fully programmable from the front panel LCD display and are

security password protected. The LCD display screen prompts are in plain English, providing

a user-friendly operator interface with many display options available. The microprocessor

design provides many standard features, which were previously only available as add-on

optional features.

A summary of new and enhanced features provided in SOFTWARE VERSION 2.0 Release is

as follows:

On Board Data Logging

o Total Number of Transfers

o Total Number of Transfers due to source failure

o Number of Hours Controller is energized

o Number of Hours Load is on Utility

o Number of Hours Load is on Generator

Timer Bypass Function

o Faceplate Key Press Can Bypass Various Displayed Control Timer

o Timer is Automatically Reset on Next Sequence

o Operator Can Initiate Immediate Actions When Desired

Phase Balance Sensing

o Ensures Load is Fed from Balanced Source

o Programmable Voltage Tolerance Settings

o Phase Balance on Both Utility & Generator Sources

Automatic or Manual Retransfer to Utility

o User Programmable Retransfer Modes in Software

o Manual Retransfer Requires Operator Key Press to Initiate Retransfer to Utility

once Available

o Manual Re-transfer is Automatically Bypassed on Generator Failure

Auto Test Timer

o Transfer Switch Allows User to Initiate an “Auto Test” Mode and after a Pre-

programmed Time Delay, ATS Retransfers Back to Utility

o 15 – 240 Min. User Programmable Timer in Software

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

o Auto Test Timer is Automatically Bypassed on GeneratorExtended Timer

Ranges

o Warmup Timer 0 – 3000 seconds (was 30 minutes)

o Cooldown Timer 0.0 – 50.0 minutes (was 30 minutes)

o Neutral Delay Timer 0 – 120 seconds (was 60 seconds)

o Utility Return Timer 0 – 50.0 minutes (was 30 minutes)

o Pre/Post Transfer Delay 0 – 300 seconds (was 120 seconds)

7, 14, 21, 28 Day Programmable Exercise Timer

o Single Event Programmed Either Weekly, Every Second Week, Every Third

Week or Once a Month

o Allows Exercising On or Off Load (Programmable)

o All Settings Stored in Non-Volatile Memory

Programmable Commit to Transfer Logic

o Transfer Logic can be Programmed to either Logic Scenario:Commit to

Transfer to Generator Source only after Transfer to Generator Signal has

been Initiated (Existing Logic)

b) Commit to Transfer to Generator Source only after Engine Start Delay

Timer Has Expired (New Logic). Can be used to prevent multiple Engine

Starts. Auto resetting if the generator fails to start in 5 minutes.

Neutral Delay Bypass

o Neutral Delay Logic can be Programmed to either Logic Scenario:

a) When Disabled includes the programmed Neutral Delay Time once neutral

positioning has been determined (Existing Logic).

b) When Enabled only use as much of the programmed Neutral Delay Time

as required in the neutral position until the load bus voltage drops below 20% of

the nominal system voltage then completes the transfer to the alternate source

(New logic). Can be used to reduce the total transfer time while still providing

BEMF protection to the connected loads and/or power source. Also reduces

retransfer times on loss of alternate source by reducing or cancelling the

neutral delay time in a safe manner.

Transfer Fail Logic & Alarming

o More Descriptive Alarm Messaging: Utility Fail to Transfer, Generator Fail to

Transfer, Utility Power Switching Failed, Generator Power Switching Device

Failed

TSC 800 TRANSFER SWITCH CONTROLLER

PM 049 REV 9 06/04/24 Thomson Technology

o Reduced time to detection of a Power Switching Device Failure

o Closed Transition ATS Models with Alarming in Software (Fail to Sync/Close,

Fail to Trip)

Standard Over Voltage & Frequency Sensing

o Previously Available only as on Option

o 3 Phase Utility & Generator Over Voltage and Over Frequency

Sensing/Protection is Now Provided as Standard

o Programmable Setpoints and Transient Time Delays

Standard RS422 Remote Communications Port

o Previously Available only as an Option

o Communication Port Can be used with Thomson Technology CIM (for

Modbus

or THS Software) or Direct Connect previously only as an option

o Utility source available (within voltage, frequency, & phase balance limits)

o Generator source available (within voltage, frequency & phase balance limits)

o ATS Not in Auto

o 2

Engine start output

o Utility & Generator sources available

Security Access for Key Pad Accessible ATS Mode Operation

o User can Select Security Password prompts to permit access to Manually

Initiated Test Modes via the Key Pads

o Master Level Password Required to Change Access

Auto Scrolling & Test Mode DisplayLCD Display will now Auto Scroll all Status Display

Screens when no key presses have been initiated for more than 2 minutes

o Activated Test Modes will now be displayed in Status Display Screens without

need to re-enter the Test Mode Menu to view current selection

o Sleep Mode - If No Key Presses, LCD/VFD Display Blanks for Longer Life

when no key presses have been initiated for more than 5 minutes

Trademarks belong to their respective parties.

For detailed information on all new and enhanced features refer to specific sections within this

manual.

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