THESSLAGREEN 4 Series Manuel utilisateur

MVHR UNIT INSTALLATION MANUAL

AirPack4h

SERIES 4

IMS.AirPack4h.02.2020.1

Thessla Green Sp. z o.o. | Kokotów 741, 32-002 Kokotów | NIP: 678-314-71-35

T: +48 12 352 38 00 | E: [email protected]

Contact to the service department | E: [email protected] | T: +48 730 048 820

www.thesslagreen.com

 
Table of Contents 
1. BASIC INFORMATION 5 
1.1. Who is the instruction for? 5 
1.2. Installer qualifications required for the installation of an AirPack4h MVHR unit 5 
2. DEVICE INSTALLATION 5 
2.1. Mechanical assembly of the device. 5 
STEP 1 —Checking the technical conditions necessary for the operation of AirPack4h 6 
STEP 2 —Selection of the mounting method 6 
STEP 2A —Mounting AirPack4h on feet 7 
STEP 2B —Mounting AirPack4h on feet with SoftBase4vibration isolation pads 7 
STEP 2C —Wall mounting AirPack4h on WallGrip4console 8 
STEP 2D —Suspended mounting of AirPack4h on CeilingGrip4 console 9 
STEP 3 —Installation of the condensate drainage system 10 
2.2. Installation of control panels 11 
STEP 1 —Mounting of AirL+ control panel 11 
STEP 2 —Mounting of the Air++ control panel 12 
2.3. Extension of functionality based on the standard BASIC controller 13 
STEP 2 —Installation of a hygrostat to start ventilation 14 
STEP 3 —Installation of the air quality sensor to activate ventilation 15 
2.4. Extension of functionality based on the EXPANSION module 16 
STEP 1 —Preparation of the Expansion module 17 
STEP 2 —Connecting the throttle controlling the operation of the GroundBox GT ground air 
heat exchanger 17 
STEP 3 —Connecting the throttle controlling the operation of a ground air heat exchanger 
other than GroundBox GT 18 
STEP 4 —Connecting the GWC ground-glycol heat exchanger 19 
STEP 5 —Connecting the duct filter pressure switch 20 
STEP 6 —Connecting the water heater 21 
STEP 7 —Connecting the electric heater 22 
STEP 8 —Connecting a smoothly controlled water or glycol cooler (0-10 V) with a regulation 
valve 23 
STEP 9 —Connecting the hysteresis controlled (ON-OFF) water or glycol cooler 24 
STEP 10 —Connecting the HOOD function switch 25 
STEP 11 —Connecting the FIREPLACE switch 25 
STEP 12 —Connecting the FIRE ALARM control panel 26 
STEP 13 —Connecting the alarm control panel 26 
STEP 14 —Connecting the intake throttle actuator 27 
STEP 15 —Connecting the throttle actuator of the air-outlet 27 
STEP 16 —Connecting the Expansion module 28 
3. STARTING THE DEVICE 29 
3.1. The device is equipped with AirL+29 
STEP 1 —Configuration using the AirL+panel 30 
STEP 2 —Switching on using the AirL+panel 30 
STEP 3 —Calibration of AirPack4 MVHR unit not equipped with CF module by using AirL+
panel 31 
STEP 4 —Configuration of the AirPack4MVHR unit not equipped with the CF module using the 
AirL+panel 32 
STEP 5 —Configuration of the AirPack4 MVHR unit equipped with the CF module using the 
AirL+panel 33 
STEP 6 —Commisioning report 35 
3.2. Urządzenie wyposażone w Air++ 36 
STEP 1 —The device is equipped with Air++ 36 
STEP 2 —Switching on the AirPack4MVHR unit using the Air++ panel 38 
STEP 3 —Calibration of AirPack4MVHR unit not equipped with CF module by using AirL+
panel 39 

 
IMS.AirPack4h.02.2020.1 
 
Thessla Green Sp. z o.o. | Kokotów 741, 32-002 Kokotów | NIP: 678-314-71-35 
T: +48 12 352 38 00 | E: [email protected]  
Contact to the service department | E: [email protected] | T: +48 730 048 820 
www.thesslagreen.com 
 
STEP 4 —GWC calibration of an AirPack4MVHR unit not equipped with a CF module using an 
Air++ panel 40 
STEP 5 —GWC calibration of an AirPack4MVHR unit equipped with a CF module using an 
Air++ panel 41 
STEP 6 —Commisioning report 44 
4. SERVICE OPERATIONS 45 
4.1. Air filters replacement 45 
4.2. Removing the heat exchanger 46 
4.3. Installation of the heat exchanger 47 
4.4. Replacing the fuse in the connection port 48 
5. ALARMS CATALOGUE 49 
 
 
List of Tables 
Table 1. Minimum distances around the unit 6 
Table 2. Configuration parameters 30 
Table 3. Configuration parameters of the AirPack4h MVHR unit 37 
Table.4. Alarm codes 49

Installation and service manual for AirPack4MVHR units

IMS.AirPack4h. 02.2020.1 5

1. BASIC INFORMATION

1.1. Who is the instruction for?

The manual is addressed solely to the ventilation installers.

1.2. Installer qualifications required for the installation of an AirPack4h MVHR unit

Installation works may only be carried out by installers with knowledge of applicable law, standards and good engineering practice

in the field of:

1. occupational health and safety,

2. safety of low voltage installations,

3. building ventilation systems,

4. sewage systems,

5. environmental protection.

2. DEVICE INSTALLATION

This section of the manual will guide you through the following stages of AirPack4h recuperator assembly:

•mechanical assembly of the device

•installation of control panels,

•extension of functionality based on the standard built-in BASIC controller,

•extension of functionality based on the additional Expansion module.

For ease of use, we have provided a flow chart before each stage.

2.1. Mechanical assembly of the device.

This part of the guide will lead you step by step through the mechanical assembly of the AirPack4h.

STEP 1

Checking the technical conditions nec-

essary for AirPack4h operation.

Page 6

STEP 2

Selection of mounting

method.

Page 6

STEP 3

Installation of the con-

densate drainage sys-

tem.

Page 10

Installation and service manual for AirPack4MVHR units

6 IMS.AirPack4.02.2020.1

STEP 1 —Checking the technical conditions necessary for the operation of AirPack4h

1. The electrical installation supplying the AirPack4h has a

residual current protection. Protection is necessary for

the safety of users and the correct operation of fan motor

inverters.

2. The cables supplying the socket to which the AirPack4h

device will be connected have a cross-section of 2.5 mm2

(or larger). Appropriate cross-section of wires will ensure

correct operation of the electrical system.

3. The air temperature in the range from -15 ° C to + 50 ° C

will be provided in the room where AirPack4will be in-

stalled. Temperature <-15 ° C can lead to condensation of

moisture on the housing surfaces and freezing of conden-

sate in the tray. Temperature> 50 ° C can damage the

structure of materials.

4. The device will not be exposed to precipitation.

5. The device will not be exposed to direct sunlight. Radia-

tion can raise the material temperature above the limit

value (despite the correct ambient air temperature).

6. The space for mounting the AirPack4h device allows to

keep the minimum distances of the device housing from

building partitions and other obstacles as per the diagram

below.

Tab.1. Minimum distances around the unit

DIMENSION

PURPOSE

500 mm

access to the control system

700 mm

filter replacement

removal of the heat exchanger

fan replacement

20 mm

spacer necessary for proper

cooling of control system

400 mm

the space required to support

the connection port

STEP 2 —Selection of the mounting method

The steps to be taken in STEP 2 depend on the mounting method you have chosen.

If you plan to simply set the device on feet

If you plan to place the device on feet with anti-vibration pads

If you plan the wall mounting

If you are planning a suspended installation

select STEP 2A, pg. 8

select STEP 2C, pg. 9

select STEP 2D, pg. 10

select STEP 2B, pg. 8

Installation and service manual for AirPack4MVHR units

IMS.AirPack4h. 02.2020.1 7

STEP 2A —Mounting AirPack4h on feet

Place the device on the feet in the target place.

Then check the level using the spirit level.

STEP 2B —Mounting AirPack4h on feet with SoftBase4vibration isolation pads

1. Remove the vibration isolation pads from the packaging

SoftBase4and put one on each foot of the AirPack4de-

vice.

2. Place the device on feet equipped with SoftBase4vibra-

tion isolation pads in their final destination. Then check

levelling with a spirit level.

Installation and service manual for AirPack4MVHR units

8 IMS.AirPack4.02.2020.1

STEP 2C —Wall mounting AirPack4h on WallGrip4console

1. Make sure that the load on the wall structure resulting

from the AirPack4installation does not threaten in any

way the safety of the building structure or people staying

in it.

2. Remove the two wall brackets from the packaging that

are the WallGrip4console and the 8 plastic screws for at-

taching the console to the AirPack4device.

3. Prepare the mounting holes in the wall, maintaining the

distances shown in the figure below. Each of the console

handles has 5 mounting holes. For proper installation, use

at least two holes on each console, furthest apart

4. Fasten the console to the wall with screws or bolts se-

lected depending on the type of wall so as to ensure the

safety of the device and people in the room.

5. Place AirPack4on the console attached to the wall as

shown below.

6. Fasten the AirPack4device to the console with 4 plastic

screws using a TORX T25 screwdriver and a screwdriver

with a torque of 0.7 Nm.

Installation and service manual for AirPack4MVHR units

IMS.AirPack4h. 02.2020.1 9

STEP 2D —Suspended mounting of AirPack4h on CeilingGrip4console

1. Make sure that the load on the wall structure resulting

from the AirPack4installation does not threaten in any

way the safety of the building structure or people staying

in it.

2. To perform the assembly, you need 4 M8 threaded rods,

which are not supplied with the CeilingGrip4system.

3. Remove the two CeilingGrip4system rails and 8 plastic

screws designed to attach the console to the AirPack4de-

vice.

4. Mount the threaded rods so that their spacing matches

the spacing of the ø9 mm mounting holes which are

placed at the ends of the CeilingGrip4rails (according to

the drawing below showing the positions of the Ceiling-

Grip4 rails in top view).

5. Fasten the CeilingGrip4rails on the threaded rods by

passing the rods through these holes. Use self-gripping

nuts and washers for fixing.

6. Level the CeilingGrip4rails using the nuts

7. AirPack4on the console attached to the wall as it is shown

below.

8. Fasten the AirPack4to the console with 4 plastic screws,

using a TORX T25 screwdriver and a screwdriver with a

set torque of 1.5 Nm.

Installation and service manual for AirPack4MVHR units

10 IMS.AirPack4.02.2020.1

STEP 3 —Installation of the condensate drainage system

1. Do not use siphons equipped with a ball check valve.

2. Finish the condensate drainage installation from the recu-

perator side with a 32 mm diameter push-in muff con-

nector.

3. Remove the overlay covering the condensate drainpipe

(the cover is mounted on neodymium magnets). The

cover is located in the lower part of the housing under the

connector to which the duct leading to the outlet is con-

nected.

4. Holding the condensate drain connector AirPack4press

muff end connector of the condensate drainage system

onto this drainpipe.

5. If the recuperator is located in a room where the winter

temperature drops below +1oC, secure the condensate

drain installation with a heating cable. Start by wrapping

the condensate drain connector around it. The ambient

temperature sensor should remain factory-fitted at the

connection port.

6. If the AirPack4 h ambient temperature does not fall below

+1oC in winter, and the condensate installation is passed

through a room where the temperature drops below +1oC,

secure the condensate installation with a heating cable

on the section at risk of freezing. Install the ambient tem-

perature sensor in a place where it measures the air tem-

perature at the point where you expect the lowest temper-

ature to occur in winter.

7. Connect the heating cable according to the following in-

structions: Remove the connection port covers (the cover

is mounted on neodymium magnets). Then remove the

protective cover securing accession to the heating cable

connector.

8. Connect the heating cable to socket no. 2 of the connec-

tion port.

9. Install an overlay to secure access to the heating cable

connector.

CAUTION!

RISK OF ELECTRIC SHOCK!

10. Under no circumstances leave the port with unscrewed

overlay as this may cause electric shock.

11. Mount the previously removed connection port cover (It

is mounted on neodymium magnets).

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