Thermo 3010 Series Mode d'emploi

Model

3010 Series

Forma Water Jacketed CO2Incubator

Operating and Maintenance Manual

Manual No: 7003010 Rev. 0

Model 3010 Incubator ___________________________________________________________________________

Read This Instruction Manual.

Failure to read, understand and follow the instructions in

this manual may result in damage to the unit, injury to operat-

ing personnel, and poor equipment performance.

CAUTION! All internal adjustments and maintenance must

be performed by qualified service personnel.

Refer to the serial tag on the back of this manual.

The material in this manual is for information purposes only. The

contents and the product it describes are subject to change with-

out notice. Thermo Electron Corporation makes no representa-

tions or warranties with respect to this manual. In no event shall

Thermo be held liable for any damages, direct or incidental, aris-

ing out of or related to the use of this manual.

MANUAL NUMBER 7003010

0 -- 8/11/03 Original ccs

REV ECR/ECN DATE DESCRIPTION By

Model 3010 Incubator ___________________________________________________________________________

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Ce symbole attire l'attention de l'utilisateur sur des instructions importantes de fonctionnement et/ou d'entretien. Il

peut être utilisé seul ou avec d'autres symboles de sécurité. Lire attentivement le texte d'accompagnement.

Wichtige Betriebs- und/oder Wartungshinweise. Lesen Sie den nachfolgenden Text sorgfältig.

Importante instruccions de operacion y/o mantenimiento. Lea el texto acompanante cuidadosamente.

Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol.

Ce symbole attire l'attention de l'utilisateur sur des risques électriques potentiels. Seules des personnes qualifiées

doivent appliquer les instructions et les procédures associées à ce symbole.

Gefahr von Stromschlägen. Nur qualifizierte Personen sollten die Tätigkeiten ausführen, die mit diesem Symbol beze-

ichnet sind.

Potencial de riesgos electricos. Solo personas das capacitadadas deben ejecutar los procedimientos asociadas con este

simbulo.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Risques potentiels liés à l'énergie. L'équipement en entretien ou en maintenance doit être éteint et mis sous clé pour

éviter des blessures possibles.

Geräte, an denen Wartungs- oder Servicearbeiten durchgeführt werden, müssen abgeschaltet und abgeschlossen

werden, um Verletzungen zu vermeiden.

El equipo recibiendo servicio o mantenimiento debe ser apagado y segurado para prevenir danos.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be damaged by elevated

temperatures.

Présence de surface(s) chaude(s) pouvant causer des brûlures sur la peau non protégée, ou sur des matières pouvant

être endommagées par des températures élevées.

Heiße Oberfläche(n) können ungeschützter Haut Verbrennungen zufügen oder Schäden an Materialien verursachen,

die nicht hitzebeständig sind.

Superficias calientes que pueden causar quemaduras a piel sin proteccion o a materiales que pueden estar danados

por elevadas temperaturas.

√ Always use the proper protective equipment (clothing, gloves, goggles, etc.)

√ Always dissipate extreme cold or heat and wear protective clothing.

√ Always follow good hygiene practices.

√ Each individual is responsible for his or her own safety.

Model 3010 Incubator ___________________________________________________________________________

iii

Model 3010 Incubator ____________________________________________________________Table of Contents

Table of Contents

Section 1 - Installation and Start-up . . . . . . . . . . . . . . .1 - 1

1.1 Name and Description of Parts . . . . . . . . . . . . . . . . . .1 - 1

1.2 Control Panel Keys, Displays and Indicators . . . . . . .1 - 2

1.3 Operating the Control Panel . . . . . . . . . . . . . . . . . . . .1 - 2

1.4 Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3

a. Choosing the Location . . . . . . . . . . . . . . . . . . . . . .1 - 3

b. Stacking the Incubators . . . . . . . . . . . . . . . . . . . . .1 - 3

c. Preliminary Cleaning and Disinfecting . . . . . . . . .1 - 4

d. Installing the Access Port Filter . . . . . . . . . . . . . . .1 - 4

e. Installing the Air Sample Filter . . . . . . . . . . . . . . .1 - 4

f. Installing the Shelves . . . . . . . . . . . . . . . . . . . . . . .1 - 5

g. Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 5

h. Connecting the Unit to Electrical Power . . . . . . . .1 - 5

i. Filling the Water Jacket . . . . . . . . . . . . . . . . . . . . .1 - 6

j. Filling the Humidity Pan . . . . . . . . . . . . . . . . . . . .1 - 6

k. Connecting the CO2 Gas Supply . . . . . . . . . . . . . .1 - 7

1.5 Incubator Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 7

a. Setting the Operating Temperature Setpoint . . . . .1 - 8

b. Setting the Overtemp Setpoint . . . . . . . . . . . . . . . .1 - 8

c. Setting the CO2 Setpoint . . . . . . . . . . . . . . . . . . . .1 - 8

Section 2 - Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

2.1 Calibrating the Temperature . . . . . . . . . . . . . . . . . . . . .2 - 1

2.2 Calibrating Thermal Conductivity CO2 System . . . .2 - 1

Section 3 - Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.2 Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

Section 4: Routine Maintenance . . . . . . . . . . . . . . . . . .4 - 1

4.1 Disinfecting the Incubator Interior . . . . . . . . . . . . . . .4 - 1

4.2 Cleaning the Cabinet Exterior . . . . . . . . . . . . . . . . . . .4 - 2

4.3 Cleaning the Humidity Pan . . . . . . . . . . . . . . . . . . . . .4 - 2

4.4 Reversing the Door Swing . . . . . . . . . . . . . . . . . . . . .4 - 2

a. Reversing the Hinges for Exterior Door . . . . . . . .4 - 2

4.5 Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 6

4.6 Replacing the Air Sample Filter . . . . . . . . . . . . . . . . .4 - 7

4.7 Replacing the Access Port Filter . . . . . . . . . . . . . . . . .4 - 7

4.8 Draining Water Jacket . . . . . . . . . . . . . . . . . . . . . . . . .4 - 7

4.9 Adding or Replenishing the Rust Inhibitor . . . . . . . . .4 - 7

Section 5 - Remote Alarm . . . . . . . . . . . . . . . . . . . . . . . .5 - 1

Section 6 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . .6 - 1

Section 7 - Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .7 - 1

Section 8 - Electrical Schematics

Warranty Information

Appendix A

Model 3010 Incubator ________________________________________________________Installation and Start-Up

1 - 1

Section 1 - Installation and Start-up

1.1 Name and Description of Parts

Figure 1-1

Water Jacket Incubator

• Outer Door - Reversible to opposite swing, see Section

4.4

• Heated Inner Door - Keeps chamber interior dry.

Reversible to opposite swing, see Section 4.4.

• Chamber Gas Sample Port - Used for sampling chamber

CO2content, using a Fyrite or similar instrument.

• Main Power Switch

• Control Panel - Keypad, Displays and Indicators. (See

Figure 1-2).

• Fill Port - Used for filling the water jacket.

• Water Jacket Vent- Do not cover! Allows air to escape

from the water jacket during filling and normal expan-

sion and contraction when the incubator heats or cools.

• Leveling Legs - Used to level the unit.

• Water Jacket Drain – Remove plug and use hose barb

insert included. Plug when not in use.

Note: The incubators are stackable. See Section 1.4.

*When setting up the incubator, install the cover plate

packed inside the incubator shipping carton.

Model 3010 Incubator ________________________________________________________Installation and Start-Up

1 - 2

1.3 Operating the Control Panel

The Model 3010 water jacket incubator has six modes,

which allow incubator setup. The modes are as follows:

• Run is the default mode that the incubator will normally be

in during operation.

• Set Temp is used to enter system temperature setpoints for

incubator operation.

• Set Otemp is used to enter system overtemperature set-

points for incubator operation.

• Set CO2 is used to enter system CO2setpoints for incuba-

tor operation.

• Cal Temp is used to calibrate displayed chamber tempera-

ture.

• Cal CO2 is used to calibrate displayed percentage of CO2

in the chamber.

Figure 1-2

Control Panel

1.2 Control Panel Keys, Displays and Indicators

ASILENCE - Silences the audible alarm.

BAlarm Indicators - Specific indicator flashes during an

alarm condition.

CMODE Select Switch - Used to select desired mode.

DMode Indicator - Selected mode indicator lights.

Mode Select Indicators-

Run: Normal Operation

Set Temp: Set Temperature Setpoint

Set Otemp: Set Overtemperature Setpoint

Set CO2: Set CO2Control Setpoint

Cal Temp: Calibrate Displayed Temperature (Offset)

Cal CO2: Calibrate Displayed CO2Value (Offset)

E/G Up and Down Arrows: Increase or decrease parameter

values.

FEnter: Saves the value being changed.

HHeat Indicator: Lights when power is applied to the

heaters.

IInject Indicator: Lights when gas is being injected into the

incubator.

J Displays: Displays chamber temperature, temperature set-

point or overtemperature setpoint

K Displays: Displays percentage of CO2in the chamber or

CO2setpoint

3. Remove the two plastic plugs from the bolt holes in the

exterior top of the bottom unit. Install the 1/2” long

5/16-18 stacking bolts and washers into the bolt holes -

do not tighten the bolts at this time. Refer to Figure 1-6.

4. Unscrew and remove the leveling feet from the top unit

and lift it onto the bottom unit, off-setting the base of

the top unit approximately 2-3 inches behind the stack-

ing bolts and washers.

This incubator weighs 265 lbs (120kg) before

filling. Have sufficient personnel to lift it.

5. Align the sides of the top unit with the bottom unit and

slide the top unit forward until the slots in the base of

the top unit align with the 5/16”-18 stacking bolts in the

exterior top of the bottom unit. Refer to Figure 1-7.

Model 3010 Incubator ________________________________________________________Installation and Start-Up

1.4 Installing the Unit

a. Choosing the Location

1. Locate the unit on a firm, level surface capable of sup-

porting the unit’s operational weight of 365 lbs. (166kg).

2. Locate away from doors and windows and heating and

air conditioning ducts.

3. Allow enough clearance behind the unit for electrical

and gas hook-up.

b. Stacking the Incubators

If the units have been in service, disconnect the

power cord connector and drain the water jacket

of the designated top unit before stacking.

Note: Stacking brackets (shown at left)

stacking bolts, washers, and bolts for

stacking are included with each unit.

Figure 1-3 Stacking brackets

1. Designate one incubator to be the top unit and the other

as the bottom unit. Remove the base cover plate from

the top unit using the finger holes in the base or using a

slotted screwdriver. (Figure 1-4)

2. Note the two slots in the base of the incubator which

accommodate the stacking bolts. Refer to Figure 1-5.

1 - 3

Figure 1-7

Figure 1-6

Figure 1-4

Figure 1-5

Model 3010 Incubator ________________________________________________________Installation and Start-Up

1 - 4

6. Remove and save the two screws from the back of the

control panel on the bottom unit as shown in Figure 1-8.

7. Insert the stacking brackets into the slots on the rear of

the control panel of the bottom unit (Figure 1-5). Align

the slots in the brackets with the mounting holes on the

rear of the incubators. Secure the brackets with the

screws saved above and the 1/4-20 bolts provided in the

stacking kit. A 7/16” wrench or socket will be required

for the bolts.

8. Secure the base of the top unit to the exterior top of the

bottom unit by tightening the 5/16-18 stacking bolts

using a 1/2” (13mm) wrench or suitable tool.

9. Replace the base cover on the top unit.

10. The stacked units are ready to be placed into service.

c. Preliminary Cleaning and Disinfecting

1. Remove the protective plastic coating on the shelf sup-

ports and air duct, if present.

2. Using a suitable laboratory disinfectant, disinfect all

interior surfaces including shelves and shelf supports,

door gaskets, blower wheel and CO2sensor. Refer to

Section 5.1.

d. Installing the Access Port Filter

Locate the opening in the top left corner of the interior

chamber. Remove the tape from the opening on the outside of

the unit. Locate the stopper with filter in the hardware bag.

Install in the opening inside the chamber. See Figure 1-9.

e. Installing the Air Sample Filter

1. Remove the filter from the shipping bag.

2. Separate one section of the tubing from the filter. Install

this section to the fitting on the blower plate.

3. After installing the top duct, connect the filter assembly

to the tubing coming through the top duct.

4. Insert the free end of the air sample filter tubing into the

larger hole in the back of the blower scroll. See Figure

1-9 for completed configuration.

Figure 1-9

f. Installing the Shelves

1. Install the side ducts with the tabs facing into the center

of the chamber with their slots up. There are no right

side or left side ducts, simply rotate one of them to fit

the opposite side. Tilt the side ducts as they are placed in

the chamber so the tops fit into the top air duct, then

guide them into the vertical position. Figure 1-10 shows

the duct as it would be oriented for the right side of the

chamber.

2. Referring to Figure 1-10, note that there is no difference

between left and right side shelf channels.

3. Install the shelf channels by placing the channel’s rear

slot over the appropriate rear tab on the side duct. Pull

the shelf channel forward and engage the channel’s front

slot into the side duct’s appropriate forward tab. Refer to

Figure 1-11.

4. Figure 1-12 shows one of the

channels installed on the right

side duct.

g. Leveling the Unit

Check the unit for being level by placing a bubble-style

level on one of the shelves. Turn the hex nut on the leveler

counterclockwise to lengthen the leg, or clockwise to shorten it.

Level the unit front-to-back and left-to-right.

h. Connecting the Unit to Electrical Power

See the serial tag on the side of the unit for electrical speci-

fications, or refer to the electrical schematics included in this

manual.

Connect the incubator to a grounded dedicated

circuit only.

The power cord connector is the mains disconnect

device for the incubator. Position the unit so that

it can be easily disconnected.

Plug the provided power cord into the power inlet connec-

tor (See Figure 1-13) and into the grounded dedicated circuit.

Electrical Specifications: 115V, 50/60Hz, 3.6A, 1 PH, 2W

Model 3010 Incubator ________________________________________________________Installation and Start-Up

1 - 5

Figure 1-10

Figure 1-12

Figure 1-11

Figure 1-13,

Rear Panel View, showing all options

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