Thermo King ThermoLite 401414 Manuel utilisateur
TK 56579-11-IS-EN (Rev. A, 10/20) ©2020 Trane Technolo ies 1
Applications:
• Precedent™ Trailer Units*
• SB Trailer Units (Bracket 401271 is also required and sold separately)
• Carrier™ Trailer Units (Kit 903364 is also required and sold separately)
Figure 1. 401414 Components Shown.
x 5
x 4
RCS1540-2
x 1 x 8
x 1
x 1 x 1
WARRANTY REGISTRATION - MAJOR SERVICE PARTS
1PART INFORMATION USE DIGITS ONLY
PART NUMBER PART DESCRIPTION UNIT SERIAL NUMBER
PART SERIAL NUMBER DATE INSTALLED (Numerals)
MO. DAY YEAR
UNIT MODEL
2DEALER INSTALL (to be filled out by Dealer only)
DEALER CODE CITY, STATE WORK ORDER/INVOICE NUMBER
CUSTOMER NAME CITY, STATE, ZIP
3 END USER INSTALL (to be filled out by End User only)
COMPANY NAME ADDRESS: CITY, STATE, ZIP
CONTACT NAME PHONE NUMBER
( )
WORK ORDER/INVOICE NUMBER
PART PURCHASED FROM DEALER NAME, LOCATION
WE CERTIFY THAT THE ABOVE INFORMATION IS COMPLETE AND ACCURATE TO THE BEST OF OUR KNOWLEDGE,
AND UNDERSTAND THAT THE INFORMATION ON THIS FORM MAY BE SUBJECT TO AUDIT.
WE CERTIFY THAT THE PART DESCRIBED ABOVE HAS BEEN DELIVERED IN SATISFACTORY OPERATING CONDITION WITH
ALL NECESSARY PRINTED MATERIAL AND THAT THE END USER HAS BEEN FAMILIARIZED WITH THE BASIC OPERATION,
MAINTENANCE REQUIREMENTS, AND PROVISIONS OF THE APPLICABLE WARRANTY.
X X
SIGNATURE OF DEALER SIGNATURE OF END USER
DEALER COPY
THERMO KING CORPORATION
314 WEST 90TH STREET • MINNEAPOLIS, MINNESOTA 55420
TK1073-3 (10-11)
ALTERNATOR ENGINE COMPRESSOR MICROPROCESSOR
STARTER INJECTION PUMP BATTERY OTHER
Solar Panel
Installation Manual
x 1 x 1
* Precedent units ordered from the factory with the solar panel option will include only the solar
panel in the box, the battery harness will be factory installed on the unit. All other applications
will come with the solar panel and battery harness to ether in the box.
Installation Instructions
ThermoLite™30W Solar Panel it 401414
2©2020 Trane Technolo ies TK 56579-11-IS-EN (Rev. A, 10/20)
Solar Panel Installation Best Practices
IImmppoorrttaanntt:: BEFORE beginning the solar panel installation disconnect all power to the
refrigeration unit including standby power (if equipped). lso disconnect all power at
the batteries for solar panel installation onto tractors or buses and on trailers
equipped with a lift gate
• Prior to installation, familiarize yourself with the components supplied in your kit.
• Follow installation instructions specific to your installation kit and model refri eration unit.
• Plan the solar panel layout and wire routin prior to permanently mountin any components.
• DO NOT block the solar panel with antennas, telematics modules, etc. This will reatly
reduce the output of the solar panel and inhibit its ability to supply power to maintain and
support the battery or batteries it is connect to.
• Make sure wire routes are free from abrasive materials and have adequate clearance from
hot surfaces.
• Holes used for routin harnesses throu h metal frames, skins or structures should be
smooth and non-marrin and lined with a rommet.
• Remove solar panel fuse (located on the solar panel harness) prior to panel installation.
•TTrraaccttoorr wwiitthh AAPPUU – DO NOT connect solar panels to TriPac Envidia APU Batteries.
• Solar panel electrical harnesses routed inside the refri eration unit must be secured to other
harnesses or to a solid frame structure with insulated clamps or cable ties to prevent makin
contact with rotatin or hot components.
• DO NOT attach electrical harnesses to copper tubin , exhaust components or fuel lines.
• Solar Panel Test Procedures must be performed to complete the installation.
• Fill out the Warranty Re istration Form after completin the installation.
Figure 2. DO NOT block the solar panel with antennas, telematics modules, etc.
RCS1634
TK 56579-11-IS-EN (Rev. A, 10/20) ©2020 Trane Technolo ies 3
SB Installations
IImmppoorrttaanntt:: BEFORE beginning the installation, refer to “Solar Panel Installation Best
Practices,” p. 2.
NNoottee:: SB Installations require dapter Bracket 401271 (sold separately) to install.
1. Attach adapter bracket ((440011227711)) to solar panel assembly usin supplied hardware as shown.
2. Position solar panel on top of unit towards the curbside avoidin the muffler, condenser air
outlet, and center mountin hole.
3. Usin the mountin bracket as a template, mark and drill three 1/4'' dia. holes in the top front
cap, and three 3/16'' dia. holes in the rear frame member.
NNoottee:: The charge controller for the 30W panel is located under the panel. If your controller has
LEDs, verify solar panel operation before securing panel onto unit. If panel is installed,
follow test procedure for non-LED controllers. See “Solar Panel Test Procedures,” p. 11 .
4. Install front tabs of solar panel under the top cap and secure panel with supplied hardware
(use bolts throu h top front cap, use rivets for the frame).
5. Route harness down the rear curbside frame member to the an led frame support and alon
the frame front member to the starter.
IImmppoorrttaanntt:: Do not attach wiring harnesses to the fuel lines.
6. Attach positive (white/red) wire to the positive terminal on the starter solenoid (terminal with
the battery cable attached).
7. Attach ne ative (black) wire to CH terminal on throttle solenoid.
8. Secure harness as required with band wraps and anchors.
NNoottee:: void drilling holes in plastic bulkhead.
9. Clean door surface and attach supplied nameplate as shown.
10.Reinstall battery harness fuse and reconnect all power to unit.
NNoottee:: Remaining kit components are not used.
Figure 3. Adapter bracket shown installed.
401271 bracket shown attached to solar panel
RCS1565
4©2020 Trane Technolo ies TK 56579-11-IS-EN (Rev. A, 10/20)
PRECEDENT Retrofit Installations
IImmppoorrttaanntt:: BEFORE beginning the installation, refer to “Solar Panel Installation Best
Practices,” p. 2.
MMoouunnttiinn HHoollee IInnffoorrmmaattiioonn::
• Units built before April 2018 do not have factory predrilled mountin holes on the top frame
channels for the solar panel option. These holes will need to be added by the installer.
• Units built after April 2018 do have mountin holes on the top frame channels – proceed to
Step 2.
1. Position solar panel on top of unit between the condenser fans with the rear mountin tabs
a ainst the trailer wall:
a. Usin the mountin bracket as a template, mark and drill four 3/16'' dia. holes in locations
shown.
Figure 4. Mounting hole locations shown.
RCS1487-1
Mounting Locations
TK 56579-11-IS-EN (Rev. A, 10/20) ©2020 Trane Technolo ies 5
NNoottee:: The charge controller for the 30W panel is located under the panel. If your controller has
LEDs, verify solar panel operation before securing panel onto unit. If panel is installed,
follow test procedure for non-LED controllers. See “Solar Panel Test Procedures,” p. 11 .
2. Secure solar panel to frame with supplied rivets.
Figure 5. Secure panel with rivets as shown.
RCS1500-1
3. Route harness down inside the unit, under the fuel filter and over to the starter as shown.
IImmppoorrttaanntt:: DO NOT attach electrical harnesses to copper tubing, exhaust components or
fuel lines.
Figure 6. Battery harness routing shown.
RCS1490
6©2020 Trane Technolo ies TK 56579-11-IS-EN (Rev. A, 10/20)
4. Attach positive (white/red) wire to the positive terminal on the starter solenoid (terminal with
the battery cable attached).
5. Secure the fuse holder to the existin harness.
Figure 7. Positive wire and fuse holder shown.
RCS1504
6. Attach ne ative (black) wire with terminal rin to en ine block round stud behind oil filter.
NNoottee:: The black wire with terminal ring should be installed under the flat washer followed by
the large ground cable and the external lock washer last.
Figure 8. Negative wire shown attached to engine block.
RCS1505
TK 56579-11-IS-EN (Rev. A, 10/20) ©2020 Trane Technolo ies 7
7. Coil up the extra harness len th in front of the starter and secure with supplied band wraps.
8. Clean door surface and attach supplied nameplate as shown.
9. Reinstall battery harness fuse and reconnect all power to unit.
NNoottee:: Remaining kit components are not used.
Figure 9. Install nameplate as shown.
RCS1501
8©2020 Trane Technolo ies TK 56579-11-IS-EN (Rev. A, 10/20)
PRECEDENT Installations (Ordered as Factory Option)
IImmppoorrttaanntt:: BEFORE beginning the installation, refer to “Solar Panel Installation Best
Practices,” p. 2.
NNoottee:: Precedent units ordered from the factory with the solar panel option will include only the
solar panel in a box, the battery harness will be factory installed on the unit.
1. Locate the battery harness connector on top of unit behind coolant tank.
a. Remove and discard the cap from the connector.
b. Attach connector to solar panel controller and secure harness to bracket with two band
wraps (supplied).
NNoottee:: The charge controller for the 30W panel is located under the panel. If your controller has
LEDs, verify solar panel operation before securing panel onto unit. If panel is installed,
follow test procedure for non-LED controllers. See “Solar Panel Test Procedures,” p. 11 .
2. Secure solar panel with supplied rivets usin the four predrilled holes in unit frame between
the condenser fans.
3. Clean door surface and attach supplied nameplate as shown.
4. Reinstall battery harness fuse and reconnect all power to unit.
NNoottee:: Remaining kit components are not used.
Figure 10. Connect battery harness to panel and secure panel to frame.
RCS1491-2
TK 56579-11-IS-EN (Rev. A, 10/20) ©2020 Trane Technolo ies 9
CARRIER™ Installations
IImmppoorrttaanntt:: BEFORE beginning the installation, refer to “Solar Panel Installation Best
Practices,” p. 2.
NNoottee:: Requires Optional Kit 903364 (sold separately) to install.
NNoottee:: The charge controller for the 30W panel is located under the panel. If your controller has
LEDs, verify solar panel operation before securing panel onto unit. If panel is installed,
follow test procedure for non-LED controllers. See “Solar Panel Test Procedures,” p. 11 .
1. Position solar panel on top of unit as shown with one aluminum spacer under each mountin
hole.
2. Secure panel to the front of the top cover and the rear frame member with the supplied self-
drillin screws.
Figure 11. Aluminum spacers shown installed.
RCS1488
Aluminum spacers and self-drilling screws 4x
3. Route harness down inside the unit and over to the starter.
4. Attach positive (white/red) wire to the positive terminal on the starter solenoid (terminal with
the battery cable attached).
5. Secure the fuse holder to an existin harness.
6. Attach ne ative (black) wire with terminal rin to the en ine block round stud.
NNoottee:: The black wire with terminal ring should be installed under the flat washer followed by
the large ground cable and the external lock washer last.
10 ©2020 Trane Technolo ies TK 56579-11-IS-EN (Rev. A, 10/20)
Figure 12. Harness connections at starter shown.
7. Coil up the extra harness len th in front of the starter and secure with band wraps.
8. Clean door surface and attach supplied nameplate.
9. Reinstall battery harness fuse and reconnect all power to unit.
10.Perform the “Solar Panel Test Procedures,” p. 11 to complete the installation.
NNoottee:: Remaining kit components are not used.
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