Thermo Forma 3110 Series Mode d'emploi

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Model: 3110 Series*

CO2Water Jacketed Incubator

Series II

Operating and Maintenance Manual

Manual No: 7033110 Rev. 9

*Refer to listing of all models on Page i.

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Model 3110/3210 Series ___________________________________________________________________________

Read This Instruction Manual.

Failure to read, understand and follow the instructions in

this manual may result in damage to the unit, injury to operat-

ing personnel, and poor equipment performance.

CAUTION! All internal adjustments and maintenance must

be performed by qualified service personnel.

Refer to the serial tag on the back of this manual.

The material in this manual is for information purposes

only. The contents and the product it describes are subject to

change without notice. Thermo Forma makes no representations

or warranties with respect to this manual. In no event shall

Thermo Forma be held liable for any damages, direct or inciden-

tal, arising out of or related to the use of this manual.

Single Chamber Models

Model CO2 Sensor* O2Voltage**

3110 T/C No 115

3111 T/C No 230

3120 IR No 115

3121 IR No 230

3130 T/C Yes 115

3131 T/C Yes 230

3140 IR Yes 115

3141 IR Yes 230

*T/C is a thermal conductivity sensor. IR is an infrared

sensor.

**All units are 50/60 Hz.

MANUAL NUMBER 7033110

9 20221/IN-2959 3/4/02 Updated 200 drawing for use with Models 5050/5060 Series (display bd) ccs

-- 20581/IN-3015 1/21/02 Corrected temp sensor error sequence in chart on 4-1 ccs

-- 20484 11/21/01 Removed all specific references to Model 2095 bath ccs

8 20374/IN-2994 11/7/01 Updated 200 drawing - Kaizen, board hardware ccs

7 20336/PIP-034 10/10/01 Removed blower motor cover, added nylon cable clamps ccs

-- 20015/IN-2942 5/21/01 Removed top shelf tab from side duct for better HEPA fit ccs

6 19866/IN-2907 3/19/01 Updated O2fuel cell warranty info from 2 years to 1 ccs

5 19473 2/20/01 Added water jacket rust inhibitor information ccs

REV ECR/ECN DATE DESCRIPTION By

Contains Parts and Assemblies

Susceptible to Damage by

Electrostatic Discharge (ESD)

CAUTION

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Model 3110/3210 Series ___________________________________________________________________________

Important operating and/or maintenance instructions. Read the accompanying text carefully.

Ce symbole attire l'attention de l'utilisateur sur des instructions importantes de fonctionnement et/ou d'entretien. Il

peut être utilisé seul ou avec d'autres symboles de sécurité. Lire attentivement le texte d'accompagnement.

Wichtige Betriebs- und/oder Wartungshinweise. Lesen Sie den nachfolgenden Text sorgfältig.

Importante instruccions de operacion y/o mantenimiento. Lea el texto acompanante cuidadosamente.

Potential electrical hazards. Only qualified persons should perform procedures associated with this symbol.

Ce symbole attire l'attention de l'utilisateur sur des risques électriques potentiels. Seules des personnes qualifiées

doivent appliquer les instructions et les procédures associées à ce symbole.

Gefahr von Stromschlägen. Nur qualifizierte Personen sollten die Tätigkeiten ausführen, die mit diesem Symbol beze-

ichnet sind.

Potencial de riesgos electricos. Solo personas das capacitadadas deben ejecutar los procedimientos asociadas con este

simbulo.

Equipment being maintained or serviced must be turned off and locked off to prevent possible injury.

Risques potentiels liés à l'énergie. L'équipement en entretien ou en maintenance doit être éteint et mis sous clé pour

éviter des blessures possibles.

Geräte, an denen Wartungs- oder Servicearbeiten durchgeführt werden, müssen abgeschaltet und abgeschlossen wer-

den, um Verletzungen zu vermeiden.

El equipo recibiendo servicio o mantenimiento debe ser apagado y segurado para prevenir danos.

Hot surface(s) present which may cause burns to unprotected skin, or to materials which may be damaged by elevated

temperatures.

Présence de surface(s) chaude(s) pouvant causer des brûlures sur la peau non protégée, ou sur des matières pouvant

être endommagées par des températures élevées.

Heiße Oberfläche(n) können ungeschützter Haut Verbrennungen zufügen oder Schäden an Materialien verursachen,

die nicht hitzebeständig sind.

Superficias calientes que pueden causar quemaduras a piel sin proteccion o a materiales que pueden estar danados

por elevadas temperaturas.

√ Always use the proper protective equipment (clothing, gloves, goggles, etc.)

√ Always dissipate extreme cold or heat and wear protective clothing.

√ Always follow good hygiene practices.

√ Each individual is responsible for his or her own safety.

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Model 3110/3210 Series ___________________________________________________________________________

iii

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q. Enabling O2Alarms to Trip Contacts . . . . . . . . . .3 - 3

r. Enabling Temp/RH to be Displayed . . . . . . . . . . .3 - 4

s. Enabling CO2/O2to be Displayed . . . . . . . . . . . . .3 - 4

t. Selecting a Primary Tank w/ Gas Guard Option . .3 - 4

u. Enabling the Gas Guard System . . . . . . . . . . . . . .3 - 4

v. Setting a RS485 Communications Address . . . . .3 - 4

Section 4 - Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1

4.1 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 1

4.2 Sensor Fault Alarms . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2

a. REPL O2 SNSR (Alarm) . . . . . . . . . . . . . . . . . . .4 - 2

b. O2 SNSR ERR (Alarm) . . . . . . . . . . . . . . . . . . . .4 - 2

c. CO2 SNSR ERR . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2

d. IR AUTOZ ERR . . . . . . . . . . . . . . . . . . . . . . . . . .4 - 2

Section 5 - Routine Maintenance . . . . . . . . . . . . . . . . . . .5 - 1

5.1 Disinfecting the Incubator Interior . . . . . . . . . . . . . .5 - 1

5.2 Cleaning the Cabinet Exterior . . . . . . . . . . . . . . . . . .5 - 2

5.3 Cleaning the Humidity Pan . . . . . . . . . . . . . . . . . . . . .5 - 2

5.4 Reversing the Door Swing . . . . . . . . . . . . . . . . . . . . .5 - 2

a. Reversing the Hinges for Exterior Door . . . . . . . .5 - 2

5.5 Replacing Fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 3

5.6 HEPA Filter Maintenance . . . . . . . . . . . . . . . . . . . . .5 - 6

5.7 Replacing the Air Sample Filter . . . . . . . . . . . . . . . .5 - 7

5.8 Replacing the Access Port Filter . . . . . . . . . . . . . . . .5 - 7

5.9 Draining Water Jacket . . . . . . . . . . . . . . . . . . . . . . . .5 - 7

5.10 O2Sensor Fuel Cell . . . . . . . . . . . . . . . . . . . . . . . . . .5 - 7

5.11 Replacing the O2Sensor . . . . . . . . . . . . . . . . . . . . . .5 - 7

5.12 Adding or Replenishing the W/J Rust Inhibitor . . . .5 - 8

Section 6 - Factory Installed Options . . . . . . . . . . . . . . . .6 - 1

6.1 Connections to External Equipment . . . . . . . . . . . . .6 - 1

a. Connecting the Remote Alarm Contacts . . . . . . .6 - 1

b. Connecting the RS485 Interface . . . . . . . . . . . . . .6 - 1

c. Connecting the Analog Output Boards . . . . . . . . .6 - 1

6.2 Gas Guard for CO2or N2. . . . . . . . . . . . . . . . . . . . . .6 - 2

a. Connecting the CO2Gas Supplies . . . . . . . . . . . . .6 - 2

b. Connecting the N2Gas Supplies . . . . . . . . . . . . . .6 - 2

c. Activating the Built-in Gas Guard: . . . . . . . . . . . .6 - 3

d. Operation of the CO2or N2Gas Guard: . . . . . . . .6 - 3

6.3 Humidity Readout . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 - 3

a. Factors Affecting Humidity Level in Chamber: . .6 - 3

b. Accuracy of the Humidity Readout: . . . . . . . . . . .6 - 4

6.4 Factory Installed Cooling Coil . . . . . . . . . . . . . . . . .6 - 4

a. Installing the Cooling Coil Incubator . . . . . . . . . .6 - 4

Section 7 - Specifications . . . . . . . . . . . . . . . . . . . . . . . . .7 - 1

Section 8 - Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . .8 - 1

Section 9 - Electrical Schematics . . . . . . . . . . . . . . . . . . .9 - 1

Section 10 - Warranty Information . . . . . . . . . . . . . . . . . . . . . .

Appendix A - Supplements . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Model 3110/3210 Series ____________________________________________________________Table of Contents

Table of Contents

Section 1 - Installation and Start-up . . . . . . . . . . . . . . . . .1 - 1

1.1 Name and Description of Parts . . . . . . . . . . . . . . . . .1 - 1

1.2 Control Panel Keys, Displays and Indicators . . . . . . .1 - 2

1.3 Operating the Control Panel . . . . . . . . . . . . . . . . . . .1 - 2

1.4 Displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 3

1.5 Installing the Unit . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 4

a. Choosing the Location . . . . . . . . . . . . . . . . . . . . .1 - 4

b. Stacking the Incubators . . . . . . . . . . . . . . . . . . . .1 - 4

c. Preliminary Cleaning and Disinfecting . . . . . . . .1 - 5

d. Installing the Access Port Filter . . . . . . . . . . . . . .1 - 5

e. Installing the Air Sample Filter . . . . . . . . . . . . . . .1 - 5

f. Installing the HEPA Filter . . . . . . . . . . . . . . . . . . .1 - 5

g. Installing the Shelves . . . . . . . . . . . . . . . . . . . . . . .1 - 6

h. Leveling the Unit . . . . . . . . . . . . . . . . . . . . . . . . .1 - 6

i. Connecting the Unit to Electrical Power . . . . . . . .1 - 6

j. Filling the Water Jacket . . . . . . . . . . . . . . . . . . . .1 - 6

k. Filling the Humidity Pan . . . . . . . . . . . . . . . . . . .1 - 6

l. Connecting the CO2Gas Supply . . . . . . . . . . . . . .1 - 7

m. Connecting the N2Gas Supply . . . . . . . . . . . . . . .1 - 8

1.6 Incubator Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . .1 - 8

a. Setting the Operating Temperature . . . . . . . . . . . .1 - 8

b. Setting the Overtemp Setpoint . . . . . . . . . . . . . . .1 - 9

c. Setting the CO2Setpoint . . . . . . . . . . . . . . . . . . . .1 - 9

d. Setting the O2Setpoint . . . . . . . . . . . . . . . . . . . . .1 - 9

Section 2 - Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

2.1 Calibration Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 - 1

a. Calibrating the Temperature . . . . . . . . . . . . . . . . .2 - 1

b. Calibrating Thermal Conductivity CO2System . .2 - 1

c. Calibrating the Infra-Red CO2System. . . . . . . . .2 - 1

d. Calibrating the O2System . . . . . . . . . . . . . . . . . .2 - 2

e. Calibrating Relative Humidity . . . . . . . . . . . . . . .2 - 3

Section 3 - Configuration . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

3.1 Configuration Mode . . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

a. Turning the Audible Alarm ON/OFF . . . . . . . . . .3 - 1

b. New HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . .3 - 1

c. Setting the REPLACE HEPA filter reminder . . . .3 - 1

d. Setting an Access Code . . . . . . . . . . . . . . . . . . . .3 - 1

e. Setting Low Temp Alarm Limit (tracking alarm) 3 - 1

f. Setting High Temp Alarm Limit (tracking alarm) 3 - 2

g. Enabling Temperature Alarms to Trip Contacts . .3 - 2

h. Setting Low CO2Alarm Limit (tracking alarm) .3 - 2

i. Setting High CO2Alarm Limit (tracking alarm) . .3 - 2

j. Enabling CO2Alarms to Trip Contacts . . . . . . . . .3 - 2

k. Setting New Zero Number for T/C CO2Sensors .3 - 2

l. Setting New Span Number for T/C CO2Sensors .3 - 3

m. Setting a Low RH Alarm Limit . . . . . . . . . . . . . .3 - 3

n. Enabling RH Alarms to Trip Contacts . . . . . . . . .3 - 3

o. Setting a Low O2Alarm Limit (tracking alarm) .3 - 3

p. Setting a High O2Alarm Limit (tracking alarm) .3 - 3

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Model 3110/3210 Series ________________________________________________________Installation and Start-Up

1 - 1

Section 1 - Installation and Start-up

1.1 Name and Description of Parts

Heated Glass

Inner Door

Leveling

Legs (4)

Jacket Vent

Fill Port

Jacket

Drain

(remove plug

before using)*

Control Panel

Chamber Gas

Sample Port

Power

Switch

Hose

Barb

Insert

Figure 1-1

Water Jacket Incubator

• Outer Door - Reversible to opposite swing, see Section

5.4

• Heated Inner Door - Keeps chamber interior dry.

Reversible to opposite swing, see Section 5.4.

• Chamber Gas Sample Port - Used for sampling chamber

CO2content, using a Fyrite or similar instrument.

Should be capped when controlling O2.

• Main Power Switch

• Control Panel - Keypad, Displays and Indicators. (See

Figure 1-2).

• Fill Port - Used for filling the water jacket.

• Water Jacket Vent- Do not cover! Allows air to escape

from the water jacket during filling and normal expan-

sion and contraction when the incubator heats or cools.

• Leveling Legs - Used to level the unit.

• Water Jacket Drain – Remove plug and use hose barb

insert included. Plug when not in use.

Note: The incubators are stackable. See Section 1.5.

*When setting up the incubator, install the cover plate

packed inside the incubator shipping carton.

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Model 3110/3210 Series ________________________________________________________Installation and Start-Up

1 - 2

KInject Indicator: Lights when gas is being injected into the

incubator. If the %CO2/O2display (item L) is continuously

displaying CO2, the light indicates CO2injection only. If

the %CO2/O2display is continuously displaying O2, light

indicates N2injection. If the %CO2/O2is toggling, either a

CO2or N2injection will cause the indicator to light.

L%CO2/O2display: Can be programmed to display CO2con-

tinuously or O2continuously (on units equipped with O2),

or toggle between CO2and O2(on units equipped with O2)

See Section 3.1, Configuration.

1.3 Operating the Control Panel

The Model 3110 Series water jacket incuba-

tor has four basic modes, which allow incubator

setup. The modes are as follows: Run, Setpoints,

Calibration and System Configuration.

•Run is the default mode that the incubator will normally be

in during operation.

•Set is used to enter system setpoints for incubator opera-

tion.

•Cal is used to calibrate various system parameters to the

customer’s satisfaction.

•Config is the system configuration mode that allows for

custom setup of various options.

1.2 Control Panel Keys, Displays and Indicators

Figure 1-2 Control Panel

CLASS 100

Silence Mode

36.9

4.9

Enter

Run Set Cal Config Heat Temp

Inject % CO2

Scroll for Parameters

ASILENCE - Silences the audible alarm.

BAlarm Indicator - Pulses on/off during an alarm condition

in the cabinet.

CMODE Select Switch - Used to select Run, Setpoints,

Calibration and System Configuration Modes.

DMessage Center - Displays system status.

EMode Select Indicators-

Run: Run Menu

Set: Set Points Menu

Cal: Calibrate Menu

Config: Configuration Menu

FUp and Down Arrows: Increases or decreases the parame-

ter values that are numbers, toggles the parameter values

that are choices.

GEnter: Accepts changes to the calibration settings

HHeat Indicator: Lights when power is applied to the

heaters.

ITemp Display: Can be programmed to display temperature

continuously, RH continuously (with RH option), or toggle

between temperature and humidity (with RH option). See

Section 3.1, Configuration.

JScroll for Parameters Keys: Scrolls the operator through

the parameters of the mode that is selected.

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Silence Key: Press to silence the audible alarm.

See Section 4 for alarm ringback times.

1.4 Displays

Message Center

Displays the system status (Mode) at all times. Displays

CLASS 100 or SYSTEM OK during normal operation, or alarm

messages if the system detects an alarm condition. See Section

4.1, Alarms. The display message CLASS 100 is a timing mech-

anism indicating that, under normal operating conditions with the

HEPA filter installed, the air inside the chamber meets the Class

100 air cleanliness standard for particulates of 0.5 micron size or

larger per cubic foot of air. (For further information on the Class

100 classification of air quality, see Appendix A.)

Upper and Lower Displays

These 7-segment displays vary depending upon the options

present and the configuration chosen. The upper display can

display temp or RH, or toggle between them. The bottom dis-

play can display CO2or O2, or toggle between them. See

Section 3.1, Configuration.

Model 3110/3210 Series ________________________________________________________Installation and Start-Up

Scroll for Parameters Keys: Steps the

operator through the parameters of SET,

CAL and CONFIG Modes. The right

arrow goes to the next parameter, the

left arrow returns to the previous param-

eter.

Up Arrow: Increases or toggles the parameter

value that has been selected in the SET, CAL, and

CONFIG Modes.

Enter: Must press Enter key to save to memory

all changed values.

Down Arrow: Decreases or toggles the parameter

values that have been selected in the SET, CAL

and CONFIG Modes.

RUN SETPOINT CALIBRATION CONFIGURATION

Default Mode Temperature Temp Offset Audible

Overtemp CO2 Cal New HEPA timer

CO2 IR CO2 Span Replace HEPA reminder

O2 O2 Cal at 20.7% Access Code

O2 Offset Temp Lo Alarm

RH Offset Temp Hi Alarm

Temp Relay

CO2 Lo Alarm

CO2 Hi Alarm

CO2 Relay

CO2 Z & S #’s

RH Lo Alarm

RH Relay

O2 Lo Alarm

O2 Hi Alarm

O2 Relay

Display 1 Setup

Display 2 Setup

Gas Guard Setup

RS485 Address

**Base Unit Displays

**Option Displays

The chart below shows the selections under each of the modes.

1 - 3

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Model 3110/3210 Series ________________________________________________________Installation and Start-Up

1 - 4

1.5 Installing the Unit

a. Choosing the Location

1. Locate the unit on a firm, level surface capable of sup-

porting the unit’s operational weight of 365 lbs. (166kg).

2. Locate away from doors and windows and heating and

air conditioning ducts.

3. Allow enough clearance behind the unit for electrical

and gas hook-up.

b. Stacking the Incubators

If the units have been in service,

disconnect the power cord connector

and drain the water jacket of the

designated top unit before stacking.

Note: Stacking brackets (shown at left)

stacking bolts, washers, and bolts for

stacking are included with each unit.

Figure 1-3 Stacking brackets

1. Designate one incubator to be the top unit and the other

as the bottom unit. Remove the base cover plate from

the top unit using the finger holes in the base or using a

slotted screwdriver. (Figure 1-4)

2. Note the two slots in the base of the incubator which

accommodate the stacking bolts. Refer to Figure 1-5.

3. Remove the two plastic plugs from the bolt holes in the

exterior top of the bottom unit. Install the 1/2” long

5/16-18 stacking bolts and washers into the bolt holes -

do not tighten the bolts at this time. Refer to Figure 1-6.

4. Unscrew and remove the leveling feet from the top unit

and lift it onto the bottom unit, off-setting the base of

the top unit approximately 2-3 inches behind the stack-

ing bolts and washers.

This incubator weighs 265 lbs (120kg) before

filling. Have sufficient personnel to lift it.

5. Align the sides of the top unit with the bottom unit and

slide the top unit forward until the slots in the base of

the top unit align with the 5/16” - 18 stacking bolts in

the exterior top of the bottom unit. Refer to Figure 1-7.

Front of top Incubator

Screwdriver slots

Finger holes

Base cover plate

Figure 1-4

Front of top Incubator, base cover plate removed

Slots for stacking bolts

Figure 1-5

5/16"-18 stacking bolt

and washer

Figure 1-6

(2) 5/16" bolts and flat washer

½” (13mm) wrench required

Figure 1-7

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