Therma-tek TEK 40 LPG Manuel utilisateur

FRYER

Manual Instructions

TEK 40 LPG , TEK 40 NG, TEK 50 LPG, TEK 50 NG, TEK 70 LPG, TEK 70 NG & TEK SPG NG

Manual instructions

Installation and Operation

Manueltalimatları

Kurulum ve Çalıştırma

Manual de instrucciones

Uso y mantenimiento

Manuel d’instructions

Installation et fonctionnement

Bedienungshinweise

Installation und Betrieb

Manual do instruções

Instalação e Operação

Ręczny

Obsługa i konserwacja

 
 
ii
 
INDEX 
 
ENGLISH 
MACHINE INTRODUCTION.......................................................................................................................................1 
1 INTRODUCTION TO MACHINE& MODELS................................................................................................1 
2 IMPORTANT SAFETY INFORMATION & USAGE........................................................................................1 
3 SPECIFICATION CHART.............................................................................................................................1 
INSTALLATION..........................................................................................................................................................2 
1 TRANSPORT, HANDLING, UNPACKING, LOCATION..................................................................................2 
2 MANUFACTURER’S IDENTIFICATION LABEL DESCRIPTION......................................................................2 
3 INSTALLATION AND ASSEMBLY ...............................................................................................................3 
3.1 UNCRATING .....................................................................................................................................3 
3.2 INSTALLATION OF LEGS ...................................................................................................................3 
4 HOW TO INSTALL UPPER FLUE ASSEMBLY TO TEK 40 MODELS ..............................................................5 
5GAS CONNECTIONS..................................................................................................................................5 
5.1 MANUAL SHUT OFF VALVE..............................................................................................................5 
5.2 PRESSURE REGULATOR....................................................................................................................5 
5.3 THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS..........................................................................5 
5.4 PRESSURE REGULATOR CONVERSION .............................................................................................6 
6LOCATION ................................................................................................................................................6 
OPERATION..............................................................................................................................................................7 
1 GENERAL INFORMATION.........................................................................................................................7 
2 LIGHTING INSTRUCTIONS ........................................................................................................................7 
3 DAILY SHUT-DOWN..................................................................................................................................7 
MAINTENANCE ........................................................................................................................................................8 
1 CLEANING ................................................................................................................................................8 
1.1 DAILY................................................................................................................................................8 
1.2 WEEKLY............................................................................................................................................8 
1.3 STAINLESS STEEL PARTS...................................................................................................................8 
TROUBLE SHOOTING ...............................................................................................................................................9 
 
 
 
 
DOCUMENTCODE: 

MACHINE INTRODUCTION

1.1 INTRODUCTION TO MACHINE& MODELS

All equipment manufactured by THERMATEK. Is for use with the type of gas specified on the rating

plate and for installation will be in accordance with National Fuel Gas Code ANSI Z223.1 (latest

edition)

Instruction to be followed in the event the user smells gas shall be posted in a prominent location.

This information shall be obtained by consulting the local gas supplier.

PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCES.

This equipment is design engineered for commercial use only

1.2 IMPORTANT SAFETY INFORMATION & USAGE

WARNING:

Installing, Opertaing and Service Personel:

Intallation of the equipment should be performed by qualified, certified, licensed

and/or authorized personnel who are familiar with and experienced in state/local

installation codes.

Operation of the equipment should be performed by qualified or authorized

personnel who have read this manual and are familiar with the function of the

equipment. Service of the equipment should be performed by qualified personnel

who are knowledgeable with THERMATEK equipment.

WARNING: Improper installation, adjustment, alteration, service or maintenance

can cause property damage, injury or death. Read the installation, operating and

maintenance instructions thoroughly before installing or servicing this

equipment.

FOR YOUR SAFETY: Do not store or use gasoline or other flammable vapors or

liquids in the vicinity of this or any other appliance.

WARNING:

•Do not touch any hot surface or basket case the fryer with hands.

These surfaces can be extremely hot and will cause severe burns.

•There is a risk of death from suffocation if a child puts the packing materials

on his or her head.

•Do not allow children to play or touch with the appliance.

-Do not stand or lean on the base panel, pull-out parts, or doors.

1.3 SPECIFICATION CHART

MODEL

TOTAL BTU’S LP

AT 10’’ W.C.

ORIFICE

SIZE LP

TOTAL BTU’S

NG AT 5’’

W.C.

ORIFICE

SIZE NG

BURNERS

FRYER

TEK 40

90,000

105,000

TEK 50

90,000

105,000

TEK SPG

120,000

140,000

TEK 75

140,000

INSTALLATION

2.1 Transport, handling, unpacking, location.

2.2 Manufacturer’s identification label description.

2.3 Installation and assembly.

2.4 Gas Connections

2.1 TRANSPORT, HANDLING, UNPACKING, LOCATION

Upon receiving your new THERMATEK Equipment, check the package and the machine for any damages

that may have occurred during transportation. Visually inspect the exterior of the package. If damaged,

open and inspect the contents with the carrier. Any damage should be noted and reported on the

delivering carrier’s receipt.

In the event that the exterior is not damaged, yet upon opening, there is concealed damage to the

equipment notify the carrier immediately. Notification should be made verbally as well as in written form.

Request an inspection by the shipping company of the damaged equipment. Retain all crating material

until inspection has been made. Finally, contact the dealer through which you purchased the unit.

2.2 MANUFACTURER’S IDENTIFICATION LABEL DESCRIPTION

Information on this plate includes the model, serial number, BTU / hour input of the burners operating gas

pressure in inches WC, and whether the appliance is orifices for natural or propane gas.

When communicating with factory about a unit or requesting for special parts or information,

Rating plate data is essential for proper identification.

THERMATEK COOKING APPLIANCES MUST BE CONNECTED ONLY TO THE TYPE OF GAS

IDENTIFIED ON THE RATING PLATE

Model

Gas Type

Serial Number

2.3 INSTALLATION AND ASSEMBLY

SHIPPING DAMAGE CLAIM PROCEDURE

The equipment is inspected and crated by skilled personnel before leaving our factory. The transportation

company assumes full responsibility for safe delivery upon acceptance of this equipment. If shipment

arrives damaged:

Visible loss or damage: Note on freight bill or express delivery and signed by person making

delivery.

File claim for damages immediately: Regardless of extent of damages.

Concealed loss or damage: If damage is noticed after unpacking, notify Transportation

Company immediately and file “Concealed Damage “claim with them. This should be done within

(15) days from date of delivery made to you. Retain container for inspection.

2.3.1 UNCRATING

Cut and remove the outer packaging. Cut the (4) clamps that hold the equipment to the skid lift the unit

off the skid.

2.3.2 INSTALLATION OF LEGS

LEGS ASSEMBLY:

•Mount Legs on bottom of product, the appliance may be further leveled with adjustment in the

foot of the leg.

2.1 HOW TO INSTALL UPPER FLUE ASSEMBLY TO TEK 40 MODEL

Step 1:

Turn furnishing in order to see

fryer back.

Step 2:

Insert upper flue and Install Screws

into locations shown at bottom of

back upper flue to secure.

Step 3:

Place the Back Panel.

Step 4:

Tighten lateral connecting screws.

Step 5:

Tighten back connecting screws.

Step 6:

Place accesories and baskets.

2.5 GAS CONNECTIONS

The gas supply (service) line must be the same size or greater than the inlet line of the appliance.

THERMATEK equipment’s appliances use a ¾” NPT inlet.

Pipe joint compound must be resistive to Natural or LP gas.

For equipment using propane gas do not install supply lines with a diameter less than ½ under any

circumstances.

All connections must be tested with a soapy water solution before lighting any pilots.

The appliance shall be connected to the fuel gas for which it was designed. No attempt shall be made to

convert the appliance from the gas specified on the rating plate for use with a different gas without

consulting the installation instructions, the serving gas supplier, or the appliance manufacturer for

complete instructions.

2.5.1 MANUAL SHUT OFF VALVE

This installer supplied valve must be in the gas service line ahead of the appliance regulator in

the gas stream and in a position accessible in the event of an emergency.

2.5.2 PRESSURE REGULATOR

Commercial cooking equipment must have a pressure regulator on the incoming service line for

safe and efficient operation; the gas pressure regulator supplied by THERMATEK must be

installed at the gas inlet of each piece of equipment.

The regulators supplied along with THERMATEK appliances, will have 3/4”in let/outlet openings

and are adjusted at the factory for 5” WC (natural gas) or 10” WC (propane gas) depending on

customer’s ordering instructions.

Prior to connecting the regulator, check the incoming line pressure, as these regulators can only

withstand a maximum pressure of ½” PSI (14”WC). If the line pressure is beyond this limit, a step

down regulator will be required.

The arrow shown on the bottom of the regulator body shows the gas flow direction, it should

point downstream to the appliance. The BLUE air vent cap on the top is part of the regulator and

should not be removed.

Any adjustments to the regulator should be made by qualified service personnel only with the

proper equipment.

2.5.3 THIS APPLIANCE IS EQUIPPED FOR NATURAL GAS.

This appliance is equipped with orifices sized (# 36) for operation with natural gas.

For conversion to LP (PROPANE) gas see instruction plate in the appliance. Gas conversion must

be performed by qualified or authorized personnel. Orifices (#52) necessary for LP (PROPANE)

and regulator for conversion are provided on accessory box.

2.5.4 PRESSURE REGULATOR CONVERSION

Failure to install the pressure regulator will void the appliance warranty

The fryer needs to be restrained to prevent tipping when installed in order to avoid the splashing

of hot liquid. Install the fryer connection to a battery of appliances or installing the fryer in an

alcove, or by separate means, such as adequate ties

2.6 LOCATION

• Installation of the equipment should be performed by qualified, certified, and authorized personnel who

are familiar and experienced with local installation codes.

• Before Installation please read instructions completely and carefully.

• Do not remove permanently affixed labels, warnings or plates from the product.

• Please observe all local and national codes and ordinances

• Installation must conform with local codes, or in the absence of local codes, the National

Fuel Gas Code, ANSI Z223.1 (latest edition)

• The appliance must be isolated from gas supply piping system, by closing its individual manual shut off

valve during any pressure testing of the gas supply piping system at test pressure equal to or less than

½ psi (3.45kpa)

A. Remove cap and snap out plastic plunger from bottom of cap.

B. Turn plunger over and snap back in original location.

C. Re-insert the cap assembly into the regulator and tighten.

OPERATION

3.1 General information.

3.2 Lighting Instructions.

3.3Daily Shut-Down.

3.1 GENERAL INFORMATION.

Operation of this equipment must be performed by qualified or authorized personnel who have read and

are familiar with the functions of the equipment.

3.2 LIGHTING INSTRUCTIONS

1. Set the thermostat and the gas tap dial on the combination gas valve to the “OFF” position.

2. Wait for five minutes.

3. Turn gas tap dial on the combination gas valve to “Pilot” position.

4. Depress the gas tap dial and apply a lighted match or taper to the pilot.

5. Hold the gas tap dial depressed for about 30 seconds or until pilot stays lit before releasing.

6. If the pilot does not stay lit, repeat step 4 and 5.

7. Turn gas tap dial on the combination gas valve to “on” position.

8. Turn the thermostat to the desired temperature.

3.3 DAILY SHUT-DOWN

At the end of the day, turn the gas tap dial on the combination gas valve and the thermostat to OFF

position. Where applicable turn the power switch to OFF position. Filter the oil in all fryers.

WARINING

Hot oil and hot surfaces can cause severe burns. Use caution when operating the fryer.

Do not attempt to move the fryer filled whit hot oil or shortening.

Do not go near the area directly above the flue when fryer is operation.

Severe burns may be caused.

Drain hot oil in metal containers, do not use plastic buckets or glass containers.

MAINTENANCE

4.1 CLEANING

For continued performance efficiency and longevity of your Fryer it is essential to carry out a good

maintenance program.

4.1.1 DAILY

1. Remove and wash thoroughly all “loose” parts (basket hanger, baskets, crumb screen, etc.).

2. Wipe clean all exterior and interior accessible surfaces and parts.

3. Filter the liquid oil/shortening at the end of the day, replace if necessary. If fryer is under

heavy use, filter more often during the day.

4. Clean all the fryer tank with a long brush (even the capillary connections)

4.1.2 WEEKLY

1. Shut down the fryer by turning off the gas tap dial and power supply, where applicable.

2. Drain the fryer in a filter pan or steel container. Flush out sediments at the bottom of the

vessel with liquid oil.

3. Close the drain valve and fill the vessel with a mixture of boil-out solution and water.

4. Relight the pilot and turn on the burners.

5. When the solution starts to boil, turn off the thermostat and let the vessel soak to soften

the deposit and/or carbon spots. (Approximately 1 hour).

6. Drain off solution, scrub the insides with brush and rinse thoroughly.

7. Repeat the cleaning procedure, if necessary.

8. Wipe dry with soft towels and refill with clean oil/shortening.

4.1.3 STAINLESS STEEL PARTS

Do not use steel wool, abrasive cloths, cleansers or powders to clean stainless steel surfaces. All

stainless steel parts should be wiped regularly with hot soapy water during the day and a

stainless steel liquid cleaner at the end of the day. To remove encrusted materials, soak in hot

water to loosen the material, and then use a wood or nylon scraper. NOT USE a metal knife,

spatula, or any other metal tool to scrape stainless steel. Scratches are almost impossible to

remove.

WARNING: All water must be removed before adding oil or shortening.

Not doing so can result in splattering of hot oil.

Contact the factory, factory representative or a local service company to perform all Maintenance and

Service Repairs.

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