Thane Fitness OrbiTrek PRo Manuel utilisateur

Owner’s Manual

Manuel Du Propriétaire

Manual Del Propietario

This Product is Brought to You by

Ce produit vous est offert par

Este producto llega a sus manos por

www.thanefitness.com

Making Fitness Fun!®

(07/01)

Owner’s Manual

Manuel Du Propriétaire

Manual Del Propietario

Thane International, Inc.

C/O. Universal Distribution

Services (UDS)

4910 Longley Lane, Suite 101

Reno, NV. 89502, U.S.A.

Tel: (888) 367-6205

http://www.thanefitness.com

IMPORTANT!

Please read all instructions carefully before using this product,

and view assembly instructions at the end of the workout

video. Retain this manual for future reference.

IMPORTANT!

Veuillez lire toutes les directives attentivement avant

d’utiliser ce produit et visionnez les instructions

d’assemblage à la fin de la vidéo d’entraînement.

Conservez ce manuel à des fins de référence.

¡IMPORTANTE!

Sírvase leer detenidamente todas las instrucciones antes

de emplear este producto, y observe las instrucciones de

instalación que se encuentran al final del video con la rutina

de ejercicios. Conserve este manual para consultas futuras.

Safety Notice..........................2

Assembly & Usage ............3-10

Exploded View......................11

Parts List..............................12

Nutritional Guide ............13-17

Avis de sécurité ....................18

Assemblage et utilisation..19-27

Vue détaillée ........................28

Liste des pièces ....................29

Guide nutritionnel............30-35

Aviso sobre seguridad ..........36

Ensamblaje y uso ............37-44

Vista esquemática ................45

Lista de piezas......................46

Guía nutricional ..............47-52

Owner’s Manual

IMPORTANT SAFETY NOTICE

1. THE MAXIMUM WEIGHT CAPACITY OF THE ORBITREK PRO IS 275 LBS. Persons whose

body weight exceeds this limit should NOT use this machine.

2. Keep children and pets away from the OrbiTrek Pro at all times. DO NOT leave

unattended children in the same room with the machine

3. If the user experiences dizziness, nausea, chest pain, or any other abnormal symptoms,

STOP the workout at once. CONSULT A PHYSICIAN IMMEDIATELY.

4. Position the OrbiTrek Pro on a clear, level surface. Place mat under the unit to help keep

the machine stable and to protect flooring.

5. Always wear appropriate workout clothing when exercising. Running or aerobic shoes are

also required.

6. Use the OrbiTrek Pro only for its intended use as described in this manual. DO NOT use

any other accessories not recommended by the manufacturer.

7. DO NOT place any sharp objects around the OrbiTrek Pro.

8. Handicapped or disabled persons should not use the OrbiTrek Pro without the presence

of a qualified health professional or physician.

9. Before exercising, always do stretching first.

10. NEVER operate the OrbiTrek Pro if it is not functioning properly.

11. Tighten all bolts on a regular basis.

12. Do not use OrbiTrek Pro without turbo fan covers.

WARNING: BEFORE BEGINNING THIS OR ANY EXERCISE PROGRAM, CONSULT YOUR

PHYSICIAN FIRST. THIS IS ESPECIALLY IMPORTANT FOR INDIVIDUALS OVER THE AGE OF

35 OR PERSONS WITH PRE-EXISTING HEALTH PROBLEMS. READ ALL INSTRUCTIONS BEFORE

USING. THANE FITNESS ASSUMES NO RESPONSIBILITY FOR PERSONAL INJURY

OR PROPERTY DAMAGE SUSTAINED BY OR THROUGH THE USE OF THIS PRODUCT.

SAVE THESE INSTRUCTIONS

Owner’s Manual

I. BEFORE you begin

1. Locate a comfortable work site. Assemble your OrbiTrek Pro in an open space with adequate

ventilation and lighting. Because the OrbiTrek Pro is portable, to some extent, you need not

assemble it exactly where it is to be used. For your convenience, however, you should avoid

hauling the machine across excessive distances, through narrow passage ways or over staircases

once its assembly is complete.

2. It’s a good idea to flatten out the shipping carton, and use it as a work surface when you

assemble the OrbiTrek Pro. Keep a few paper towels handy since some of the components

are lightly pre-greased.

3. Find your tools. OrbiTrek Pro includes all the tools needed for assembly, however, you may find

that using the following tools will make your assembly of the OrbiTrek Pro easier and quicker.

• Scissors or utility knife.

•Ruler with both metric and English measurements.

•Standard ratchet with 14 mm, 17 mm, 18mm, and 19 mm sockets.

4. Assembly Video. The enclosed workout video includes complete assembly instructions which are

located after the workout portion of the video. Load the video into your VCR and simply assemble

your OrbiTrek Pro following the visual instructions provided. You can always refer to the written

instructions if you need to.

ASSEMBLY & USAGE

#41 3/8” x 60

Carriage Bolt (4X) #43 3/8” Acorn Nut (4X) #65 M10

Lock Nut (2X) #42 3/8” Arc

Washer (4X)

#64 3/8” M10

Washer (2X) #25 M x38

Knob Bolt (2x)

#14 Connection Shaft (1X) #26 D Clip

Washer (2X) #27 3/8” Spring

Washer (2X) #28 3/8” x 20

Screw (2X)

Allen Wrench 6# (2X)

Allen Wrench

8# (1X)

#30 M8x50 Bolt (2X) #29 M8 Lock Nut (2X)

#36 M8 Lock Nut (4X) #34 M8x50 Hex

Head Bolt (4X) #33 Big Washer (8X)

#35 1/2” Pedal Hinge Bolt (2X) (L, R) #67 1/2” Spring

Washer (2X) #66 1/2” Lock Nut (2X) (L, R)

Wrench 1 (1X) Wrench 2 (1X)

Owner’s Manual

II. Attaching front and rear stabilizers

Turn the OrbiTrek Pro on its back so that the main frame is upside down. Locate the front and rear

stabilizers which are clearly marked FRONT and REAR with blue stickers. Attach the front and rear

stabilizers (2F & 2R) to the main frame using:

•4 - 3/8” x 60 carriage bolts (41)

•4 - 3/8” arch washers (42) and

•4 - 3/8” acorn nuts (43).

Place the Front Stabilizer with the dimpled square holes facing up toward you. Take two of the carriage

bolts (41), and pass them down through the dimpled holes and through the stabilizer support located on

the unit. Slip the two arc washers (42) over the threaded portion of the carriage bolts. Attach and firmly

tighten down the acorn nuts (43).

Follow the same procedure for attaching the Rear Stabilizer.

Once both stabilizers are firmly attached, turn the unit over to its upright position.

Notice that the front stabilizer (2F) has rolling front end caps (22) for moving your OrbiTrek Pro.

2F 41

Fig.1

FRONT

REAR

Owner’s Manual

III. Attaching the turbo fan

Turbo Fan

Place Turbo Fan (#13) onto the Turbo Axle (#20) with the blade’s flat side toward the center of the

machine. The Turbo Fan should “lock into position”. You will feel each blade fit snugly when they have

seated properly. Place the m10 washers (#64) and m10 lock nuts (#65) into place on each Turbo Axle

and hand tighten. Using both 17mm sockets provided, tighten both lock nuts down firmly.

Note: The blades can become damaged if, while you are exerting pressure on the lock nuts, your hand

slips off and hits them. Tighten until firm only.

Turbo Fan Covers

Each Turbo Fan Cover (#62) has a small lip on the top and a larger lip on the bottom. Hold the cover

vertically and align the lip with the key on the upper and bottom chain covers and insert into track.

Turn the cover counter clockwise into position with the OrbiTrek Pro logo and vents on the top.

If you have any trouble getting the Turbo Fan Cover to fit into the key, try tilting the cover slightly

so that the upper key and lip fit first and then do the bottom.

Fig.2

65 64

51 62

Chain Cover

Owner’s Manual

IV. Attaching the coupler bars

Install the right and left coupler bars (#5R & 5L) to the main frame (#1) using the connection shaft

(#14). Set the coupler bars aside for a moment. Take off, only from one end of the connection shaft,

the 3/8” x 20 side screw (#28), 3/8” spring washer (#27), and D clip washer (#26). Be aware that the clip

washer is designed to only go on one way. Watch how it comes off and take note of how it fits back on.

Slide the connection shaft (#14) through the short connection tube from left to right. Slide the

connection shaft through the tube in the left coupler bar (#5L). Replace the D clip washer (#26), the

3/8” spring washer (#27) and the 3/8” x 20 side screw (#28) on the left side and hand tighten. Next,

repeat the same steps on the right side. Take two small Allen wrenches and insert one in the center

of each side screw. Only tighten one side at a time and let the opposite Allen Wrench hold the other

bolt in place. Once that side is tight, tighten the other side.

Fig.3

SHORT CONNECTION TUBE

ALLEN

WRENCH

ALLEN

WRENCH

Owner’s Manual

V. Attaching the foot pedals

Foot Pedal

Attach the right and left Foot Pedal (#55R & 55L) onto respective pedal tubing (#4R & 4L). Note that

the foot and pedal tubings are marked with R&L stickers signifying Right and Left. There are bolts (#34)

lock nuts (#36) and washers (#33) on each pedal tubing that the foot pedals will slip into. Don’t unscrew

those bolts completely, just loosen them so you can slide the foot pedals into position between pedal

tubing and washers. Tighten the bolts securely using flat wrench and socket.

Note: The foot pedals are positioned properly when the rounded ridge is to the front and in along the

side closest to the main body of the OrbiTrek Pro. If you have installed them opposite of what they

should be, you will not be able to attach the pedal tubings to the crankshaft (#38).

Pedal Tubings

Now it’s time to attach the front of the right and left pedal tubing (#4R & 4L) to coupler bars (#5R &

5L). Locate the two sets of bolts: M8 x 50 bolt (#30) and M8 lock nut (#29). Be sure the bolt-head is on

the outside of the machine and the threads of the bolt face inward. Thread the bolt through the holes

in the coupler bars and pedal tubing. Tighten both sides down firmly with the lock nuts, using the

tools provided.

Note: Bushings may fall out in moving Pedal Tubings. Be sure to replace them before attaching to

coupler bar.

Fig.4

55L 30 29 5L

55R

33 36

Owner’s Manual

VI. Attaching pedal tubing to the crankshaft

Note: Pedal hinge bolts and lock nuts are marked (R) for right and (L) for left.

Attach the right and left pedal tubing (#4R & 4L) to the crankshaft (#38) using right and left 1/2” pedal

hinge bolt (#35R & 35L) the 1/2” spring washer (#67) and 1/2” lock nut (#66R & 66L). Be sure to keep

the hinge bolt straight as it goes through the pedal tubing to meet the crankshaft. If the hinge bolt is

connected to the crankshaft at an angle, it will not be fully fastened by the spring nut and damage to

both the hinge bolt and crankshaft may occur. Align the right pedal tube (#4R) underneath the foot

pedal (#55R) to the right-side crank and thread the pedal hinge bolt by hand until you can no longer

turn it. Then take an Allen Wrench and continue threading the bolt clockwise until it is flush with the

pedal tube. Place the washer on (#67) and then the lock nut (#66R) onto the inside of the bolt. Tighten

down the lock nut with the preformed wrench.

Note: The right pedal hinge bolt (#35R) tightens the lock nut clockwise and left pedal hinge bolt (#35L)

tightens the lock nut counter clockwise.

Fig.5

35L

66L

66R 35R AB

Owner’s Manual

IMPORTANT!

The hinge bolt (35R & 35L) must fully penetrate

the nylon ring inside the spring nut (66R & 66L).

This will ensure the stability and durability of

your OrbiTrek Pro.

In order to install the hinge bolt properly, keep it

perfectly straight as the bolt goes through the

pedal tubing and the crankshaft. If the hinge bolt

is connected to the crankshaft at an angle, damage

to both the hinge bolt and the crankshaft may occur.

VII. Attaching the handlebars

Handlebars

You can easily switch your handle bars

(#3R & 3L) between the dual action mode

and the fixed mode during your work out.

Dual Action Mode: To allow the handlebars to

move along with the pedals, insert them into the

coupler bar. The handle bars are identified with

R & L stickers indicating Right and Left. Select

a height that is comfortable and lock it in place

with knob bolt (#25).

Fixed Mode:

To keep the handlebars stationary, attach them

to the tubing on the main frame between the

coupler bars. As with the dual-action mode, set

both handlebars at the same, comfortable height

and secure them with the same knob bolts.

CORRECT

INCORRECT

35L

Counter Clockwise 35R

Clockwise

A nylon ring can be seen at the rim inside

the spring nut. The hinge bolt must fully

penetrate this nylon ring.

Fig.6

FIXED

MODE

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