Textron GREENLEE HW1 Manuel utilisateur

OPERATION MANUAL

HW1 and HW1V

Impact Wrenches

Read and understand all of the instructions and

safety information in this manual before operating

or servicing this tool.

Serial Codes BBA and BBB

Français.............. 25

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

Safety

4BGFUZJTFTTFOUJBMJOUIFVTFBOENBJOUFOBODFPG

Greenlee tools and equipment. This instruction manual

BOEBOZNBSLJOHTPOUIFUPPMQSPWJEFJOGPSNBUJPOGPS

avoiding hazards and unsafe practices related to the

use of this tool. Observe all of the safety information

provided.

Purpose of this Manual

This manual is intended to familiarize all personnel with

the safe operation and maintenance procedures for the

GPMMPXJOH(SFFOMFF6UJMJUZIZESBVMJDJNQBDUXSFODIFT

)8 4FSJBM$PEF##"

)87 4FSJBM$PEF###

Keep this manual available to all personnel.

Other Publications

Tool Owners/Users

4"&4UBOEBSE+)PTFBOE)PTF"TTFNCMJFT

1VCMJDBUJPO

Authorized Greenlee Utility Service Centers

3FQBJS.BOVBMT

HW1 Publication 52060655

)87 1VCMJDBUJPO

"MMTQFDJàDBUJPOTBSFOPNJOBMBOENBZDIBOHFBTEFTJHO

improvements occur. Greenlee Textron Inc. shall not be liable for

damages resulting from misapplication or misuse of its products.

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4VQFS4QPPMJTQSPUFDUFECZ641BUFOU/P

KEEP THIS MANUAL

Table of Contents

Description .................................................................... 2

4BGFUZ ............................................................................ 2

Purpose of this Manual ................................................. 2

Other Publications......................................................... 2

*NQPSUBOU4BGFUZ*OGPSNBUJPO .....................................m

*EFOUJàDBUJPO.................................................................. 6

4QFDJàDBUJPOT................................................................ 

4FUUJOHUIF4VQFS4QPPM............................................. 

*OTUBMMJOHBOE3FNPWJOH"DDFTTPSJFT............................ 

Hoses and Fittings ........................................................ 9

5ZQJDBM4FUVQ................................................................. 9

)PTF$POOFDUJPOT......................................................... 9

4FUVQ........................................................................... 10

Operation................................................................m

Maintenance................................................................ 11

Troubleshooting........................................................... 12

"DDFTTPSJFT................................................................. 12

Description

5IF(SFFOMFF6UJMJUZ)8BOE)87*NQBDU8SFODIFT

BSFJOUFOEFEGPSVTFXJUIJNQBDUUZQFTPDLFUTTDSFX

ESJWFSCJUTBOEXPPECJUT5IFPQFSBUJOHQSFTTVSFSBOHF

JTUPCBSUPQTJ

'FBUVSFTJODMVEF

rDirectional spool for forward or reverse operation

rInsulated handle for operator comfort and safety

r 4VQFS4QPPMGPSVTFPOFJUIFSPQFODFOUFS

PSDMPTFEDFOUFSIZESBVMJDTZTUFNT

r 2VJDLDIBOHFIFYDIVDL

r 7BSJBCMFUPSRVFBEKVTUNFOU)87POMZ

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r



IMPORTANT SAFETY INFORMATION

SAFETY

ALERT

SYMBOL

This symbol is used to call your attention to hazards

or unsafe practices which could result in an injury or

QSPQFSUZEBNBHF5IFTJHOBMXPSEEFàOFECFMPX

indicates the severity of the hazard. The message

after the signal word provides information for pre

venting or avoiding the hazard.

*NNFEJBUFIB[BSETXIJDIJGOPUBWPJEFE8*--SFTVMU

in severe injury or death.

)B[BSETXIJDIJGOPUBWPJEFE$06-%SFTVMUJO

severe injury or death.

)B[BSETPSVOTBGFQSBDUJDFTXIJDIJGOPUBWPJEFE

.":SFTVMUJOJOKVSZPSQSPQFSUZEBNBHF

Read and understand all of the

instructions and safety information

in this manual before operating or

servicing this tool.

Failure to observe this warning could

result in severe injury or death.

&MFDUSJDTIPDLIB[BSE

This tool is not insulated. When using

UIJTVOJUOFBSFOFSHJ[FEFMFDUSJDBMMJOFT

r 6TFPOMZDFSUJàFEOPODPOEVDUJWF

hoses and proper personal protec

tive equipment.

r 4FMFDUBOENBJOUBJOUIFIZESBVMJD

uid to meet the minimum dielectric

standards required by your safety

department.

Failure to observe this warning could

result in severe injury or death.

4LJOJOKFDUJPOIB[BSE

r %POPUVTFIBOETUPDIFDLGPSMFBLT

rDo not hold hose or couplers while

the hydraulic system is pressurized.

rDepressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

TLJODBVTJOHTFSJPVTJOKVSZHBOHSFOF

or death. If you are injured by escaping

PJMTFFLNFEJDBMBUUFOUJPOJNNFEJBUFMZ

Wear eye protection when operating or

servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

Wear hearing protection when using

this tool.

Failure to observe this warning could

result in serious injury.

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

IMPORTANT SAFETY INFORMATION

4PNFEVTUDSFBUFECZQPXFSTBOEJOHTBXJOHHSJOE

JOHESJMMJOHBOEPUIFSDPOTUSVDUJPOBDUJWJUJFTDPOUBJOT

DIFNJDBMTLOPXOUPUIF4UBUFPG$BMJGPSOJBUPDBVTF

DBODFSCJSUIEFGFDUTPSPUIFSSFQSPEVDUJWFIBSN4PNF

FYBNQMFTPGUIFTFDIFNJDBMTBSF

r -FBEGSPNMFBECBTFEQBJOUT

r $SZTUBMMJOFTJMJDBGSPNCSJDLTBOEDFNFOUBOEPUIFS

masonry products

r "STFOJDBOEDISPNJVNGSPNDIFNJDBMMZUSFBUFE

lumber.

5PSFEVDFZPVSFYQPTVSFUPUIFTFDIFNJDBMTXPSLJO

BXFMMWFOUJMBUFEBSFBBOEXPSLXJUIBQQSPWFETBGFUZ

FRVJQNFOUTVDIBTEVTUNBTLTUIBUBSFTQFDJBMMZ

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r 6TFBDDFTTPSJFTUIBUBSFBQQSPWFEGPSJNQBDUVTF

POMZ"DDFTTPSJFTUIBUBSFOPUBQQSPWFEGPSJNQBDU

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tools.

rInspect accessories before use. Discard accessories

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Failure to observe this warning could result in severe

injury or death.

rKeep all parts of the body away from rotating parts

XIFOUIFUPPMJTJOPQFSBUJPO$POUBDUXJUINPWJOH

parts can result in severe injury.

r %POPUDIBOHFBDDFTTPSJFTJOTQFDUPSDMFBOUPPMXIFO

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can result in serious injury.

r .BJOUBJOBàSNHSJQPOUPPMVTJOHCPUIIBOETBUBMM

UJNFT4FSJPVTJOKVSZDBOSFTVMUJGBOPQFSBUPSEPFT

not control the tool.

r %POPUMPDLUSJHHFSJOUIFQPXFS0/QPTJUJPO

0QFSBUPSDBOOPUTUPQUPPMXIFOUSJHHFSJTMPDLFE

Failure to observe these warnings could result in

severe injury or death.

Tool and accessory may be hot during

and after operation.

$POUBDUXJUIIPUTVSGBDFTDPVMESFTVMU

in serious injury.

Do not exceed the following hydraulic power source

NBYJNVNT

r )ZESBVMJDáPX MNJOHQN

r 1SFTTVSFSFMJFG CBSQTJ

r #BDLQSFTTVSF CBSQTJ

Failure to observe this warning could result in severe

injury or death.

%POPUEJTDPOOFDUUPPMIPTFTPSàUUJOHTXIJMF

the power source is running or if the hydraulic uid is

hot. Hot hydraulic uid could cause serious burns.

Do not reverse hydraulic ow. Operation with hydraulic

áPXSFWFSTFEDBODBVTFUPPMNBMGVODUJPO$POOFDUUIF

TVQQMZQSFTTVSFIPTFBOESFUVSOUBOLIPTFUPUIF

proper tool ports.

Failure to observe this warning could result in severe

injury or death.

www. .com information@itm.com1.800.561.8187

HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company #PFJOH%Sr3PDLGPSE*-64"r

IMPORTANT SAFETY INFORMATION

r 8FBSQSPUFDUJWFHMPWFTXIFOIBOEMJOHSFNPWJOH

and installing drill bits. Drill bits can cut even when

stationary.

rInspect tool before use. Replace any worn or

EBNBHFEQBSUT"EBNBHFEPSJNQSPQFSMZ

BTTFNCMFEUPPMDBONBMGVODUJPOJOKVSJOHOFBSCZ

personnel.

rInspect the hydraulic hoses and couplings every

PQFSBUJOHEBZ3FQBJSPSSFQMBDFJGMFBLBHFDSBDLJOH

XFBSPSEBNBHFJTFWJEFOU%BNBHFEIPTFTPSDPV

QMJOHTDBOGBJMSFTVMUJOHJOJOKVSZPSQSPQFSUZEBNBHF

r 6TFUIJTUPPMGPSNBOVGBDUVSFSTJOUFOEFEVTFPOMZ

6TFPUIFSUIBOUIBUXIJDIJTEFTDSJCFEJOUIJT

manual could result in injury or property damage.

r .BLFTVSFBMMCZTUBOEFSTBSFDMFBSPGUIFXPSLBSFB

XIFOIBOEMJOHTUBSUJOHBOEPQFSBUJOHUIFUPPM

/FBSCZQFSTPOOFMDBOCFJOKVSFECZáZJOHQBSUTJOUIF

event of a tool malfunction.

Prolonged exposure to vibration or very repetitive hand

BOEBSNNPWFNFOUTNBZDBVTFJOKVSZ4UPQVTJOH

BOZUPPMJGEJTDPNGPSUUJOHMJOHGFFMJOHPSQBJOPDDVST

$POTVMUBQIZTJDJBOCFGPSFSFTVNJOHVTFPGUIFUPPM

Procedure for connecting or disconnecting hydraulic

IPTFTàUUJOHTPSDPNQPOFOUT

1. Move the ow lever on the hydraulic power source

to the OFF position.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

 'PMMPXUIFTFRVFODFVOEFSi)PTF$POOFDUJPOTuUP

prevent pressure buildup. In case some pressure

IBTCVJMUVQMPPTFOIPTFTàUUJOHTPSDPNQPOFOUT

slowly.

&NFSHFODZTUPQQSPDFEVSF

1. Release the trigger.

 4IVUPGGUIFIZESBVMJDQPXFSTPVSDF

Note: Keep all decals clean and legible, and replace

when necessary.

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company 6

Identiﬁcation

1. Trigger

 2VJDL$IBOHF$IVDL

 %SJWF4IBOL

 .PUPS$BQ

 4FSJBM/VNCFS

 %JSFDUJPOBM4QPPM

 0$$$5SJHHFS4QPPM

 3FUVSO5BOL1PSU

9. Pressure Port

 7BSJBCMF5PSRVF"EKVTUNFOU4QPPM)87POMZ

HW1 HW1V

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company 

Speciﬁcations

Impact Wrench

5ZQFPG)ZESBVMJD4ZTUFN.............................0QFODFOUFS

PSDMPTFEDFOUFS

Hydraulic Pressure Port...m6/'4"&0SJOH#PTT

Hydraulic Return Port........m6/'4"&0SJOH#PTT

0VUQVU!MNJOHQN

31.OPMPBE ...................................................... 6500

*NQBDUTQFS.JOVUFOPMPBE ............................... 

Torque.................................................. /NGUMC

%SJWF4J[F .........................................1/2" square drive w/

IFYRVJDLDIBOHFDIVDL

7JCSBUJPO-FWFM......................................................11 m/s2

/PJTF-FWFM..........................................................-XB

Mass/Weight

HW1 ....................................................... LHMC

HW1V ..................................................... LHMC

-FOHUI ........................................................NN

Width ..........................................................NN

Height.......................................................NN

Hydraulic Power Source

Do not exceed the following hydraulic power source

NBYJNVNT

r )ZESBVMJDáPX MNJOHQN

r 1SFTTVSFSFMJFG CBSQTJ

r #BDLQSFTTVSF CBSQTJ

Failure to observe this warning could result in severe

injury or death.

5ZQFPG)ZESBVMJD4ZTUFN.............................0QFODFOUFS

PSDMPTFEDFOUFS

Flow

Minimum ......................................... MNJOHQN

Recommended.............UPMNJOUPHQN

Maximum ......................................... MNJOHQN

Filtration..............................................JDSPOOPNJOBM

1SFTTVSF3FMJFG4FUUJOH ........................ CBSQTJ

#BDL1SFTTVSFNBYJNVN .................. CBSQTJ

 CBSQTJJTUIFNBYJNVNBHSFFETUBOEBSECBDLQSFTTVSF

GPSUIF)5.")ZESBVMJD5PPM.BOVGBDUVSFST"TTPDJBUJPO

(SFFOMFF6UJMJUZUPPMXJMMPQFSBUFTBUJTGBDUPSJMZBUUIJTTUBOEBSE

1. Maximum hydraulic uid temperature must not

FYDFFE$'"TVGàDJFOUPJMDPPMJOH

capacity is needed to limit the hydraulic uid

temperature.

 )ZESBVMJDáPXNVTUOPUFYDFFEMNJOHQN

Install a ow meter in the return line to measure the

rate of hydraulic ow before using the tool.

 1SFTTVSFSFMJFGWBMWFTFUUJOHNVTUOPUFYDFFE

CBSQTJBUZPVSUPPMTNBYJNVNáPX

-PDBUFUIFQSFTTVSFSFMJFGWBMWFJOUIFTVQQMZDJSDVJU

to limit excessive hydraulic pressure to the tool.

Hydraulic Schematic

FILTER

(10 MICRON)

COOLER

RELIEF

VALVE

138 bar

(2000 psi)

CONTROL

VALVE FLOW METER

PTOOL

RESERVOIR

PUMP

POWER SOURCE

Recommended Hydraulic Fluids

6TFBOZOPOEFUFSHFOUQFUSPMFVNCBTFEIZESBVMJD

áVJEXIJDINFFUTUIFGPMMPXJOHTQFDJàDBUJPOTPS)5."

TQFDJàDBUJPOT

464!

$'..............................................140 to 225

$'........................................... 40 minimum

Flash Point................................ $'NJOJNVN

Pour Point.................................. $'NJOJNVN

Hydraulic Power SourceDPOUE

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company 

Setting the Super Spool™

5IF4VQFS4QPPMBMMPXTUIFUPPMUPCFVTFEXJUIFJUIFS

PQFODFOUFSPSDMPTFEDFOUFSIZESBVMJDTZTUFNT

1. Insert a screwdriver into the spool recess.

 *GVTJOH

r 0QFODFOUFSIZESBVMJDTZTUFNUVSOUIF

4VQFS4QPPMDPVOUFSDMPDLXJTFVOUJMJUTUPQT

r $MPTFEDFOUFSIZESBVMJDTZTUFNUVSOUIF

4VQFS4QPPMDMPDLXJTFVOUJMJUTUPQT

OC CC

Installing and Removing Accessories

r 6TFBDDFTTPSJFTUIBUBSFBQQSPWFEGPSJNQBDUVTF

POMZ"DDFTTPSJFTUIBUBSFOPUBQQSPWFEGPSJNQBDU

BQQMJDBUJPOTDBOCSFBLXIFOVTFEXJUIJNQBDUUZQF

tools.

rInspect accessories before use. Discard accessories

UIBUIBWFDSBDLTDIJQTPSHPVHFT

Failure to observe this warning could result in severe

injury or death.

Impact Bits and Screwdriver Bits

(SFFOMFF6UJMJUZSFDPNNFOETVTJOH(SFFOMFFJNQBDU

style bits.

4PNFCJUTNBZXIJQPSCFOEVOEFSTJEFMPBE

rDo not use bits with a long spiral and center support.

r 8IFOVTJOHBOJNQBDUCJUSVOUIFQPXFSTPVSDFBU

minimum ow.

Failure to observe these warnings could result in

severe injury or death.

Long SpiralCenter Support

 *OTQFDUUIFRVJDLDIBOHFDIVDL3FNPWFBOZEJSUPS

other contamination.

 4MJEFBOEIPMEUIFDIVDLBXBZGSPNUIFUPPMBOE

remove the 1/2" adapter.

 *OTFSUUIFESJMMCJUJOUPUIFUPPMBOESFMFBTFUIFDIVDL

 5PSFNPWFUIFESJMMCJUTMJEFBOEIPMEUIFDIVDL

away from the tool and remove the bit.

1/2" Socket Drive Adapter and Sockets

 *OTQFDUUIFRVJDLDIBOHFDIVDL3FNPWFBOZEJSUPS

other contamination.

 4MJEFBOEIPMEUIFDIVDLBXBZGSPNUIFUPPMBOE

JOTUBMMUIFBEBQUFS3FMFBTFUIFDIVDL

 *OTUBMMUIFTPDLFUPOUPUIFBEBQUFS

 5PSFNPWFUIFTPDLFUBEBQUFSSFNPWFUIFTPDLFU

GSPNUIFBEBQUFS4MJEFBOEIPMEUIFDIVDLBXBZ

from the tool and remove the adapter.

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company 9

Hoses and Fittings

Installation and Maintenance

3FGFSUPQVCMJDBUJPO4"&+

)PTFBOE)PTF"TTFNCMJFT

Replacement

3FGFSUPB(SFFOMFF6UJMJUZDBUBMPHPSQVCMJDBUJPO

-PX1SFTTVSF2VJDL$PVQMFST"EBQUFST

andHoses.

%POPUEJTDPOOFDUUPPMIPTFTPSàUUJOHTXIJMF

the power source is running or if the hydraulic uid is

hot. Hot hydraulic uid could cause serious burns.

Hose Connections

Tool Port Identiﬁcation

.BUDIUIFNBSLJOHTPOZPVSUPPMUPUIJTUBCMF

Pressure Port Return Port

Connecting Hoses

1. Move the ow lever on the hydraulic power source

to the OFF position.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

 $POOFDUUIFSFUVSOIPTFUPUIFSFUVSOQPSUPOUIF

IZESBVMJDQPXFSTPVSDFBOEUIFOUPUIFSFUVSOQPSU

on the tool.

$POOFDUUIFQSFTTVSFIPTFUPUIFQSFTTVSFQPSUPOUIF

UPPMUIFOUPUIFQSFTTVSFQPSUPOUIFIZESBVMJDQPXFS

source.

Disconnecting Hoses

1. Move the ow lever on the hydraulic power source

to the OFF position.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

 %JTDPOOFDUUIFQSFTTVSFIPTFGSPNUIFIZESBVMJD

QPXFSTPVSDFBOEUIFOGSPNUIFUPPM

 %JTDPOOFDUUIFSFUVSOIPTFGSPNUIFUPPMBOEUIFO

from the hydraulic power source.

5. Install dust caps over the ports to prevent

contamination.

Typical Setup

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HW1 and HW1V Impact Wrenches

Greenlee / A Textron Company 10

Setup

Do not exceed the following hydraulic power source

NBYJNVNT

r )ZESBVMJDáPX MNJOHQN

r 1SFTTVSFSFMJFG CBSQTJ

r #BDLQSFTTVSF CBSQTJ

Failure to observe this warning could result in severe

injury or death.

Do not reverse hydraulic ow. Operation with hydraulic

áPXSFWFSTFEDBODBVTFUPPMNBMGVODUJPO$POOFDUUIF

TVQQMZQSFTTVSFIPTFBOESFUVSOUBOLIPTFUPUIF

proper tool ports.

Failure to observe this warning could result in severe

injury or death.

 4UPQUIFIZESBVMJDQPXFSTPVSDF

2. Install an accessory according to the instructions

VOEFSi*OTUBMMJOHBOE3FNPWJOH"DDFTTPSJFTu

 $POOFDUUIFUPPMUPUIFQPXFSTPVSDFBDDPSEJOHUP

UIFJOTUSVDUJPOTVOEFSi)PTF$POOFDUJPOTu

Operation

&MFDUSJDTIPDLIB[BSE

This tool is not insulated. When using

UIJTVOJUOFBSFOFSHJ[FEFMFDUSJDBMMJOFT

r 6TFPOMZDFSUJàFEOPODPOEVDUJWF

hoses and proper personal protec

tive equipment.

r 4FMFDUBOENBJOUBJOUIFIZESBVMJD

uid to meet the minimum dielectric

standards required by your safety

department.

Failure to observe this warning could

result in severe injury or death.

4LJOJOKFDUJPOIB[BSE

r %POPUVTFIBOETUPDIFDLGPSMFBLT

rDo not hold hose or couplers while

the hydraulic system is pressurized.

rDepressurize the hydraulic system

before servicing.

Oil under pressure easily punctures

TLJODBVTJOHTFSJPVTJOKVSZHBOHSFOF

or death. If you are injured by escaping

PJMTFFLNFEJDBMBUUFOUJPOJNNFEJBUFMZ

%POPUDIBOHFBDDFTTPSJFTJOTQFDUPSDMFBOUPPMXIFOJU

JTDPOOFDUFEUPBQPXFSTPVSDF"DDJEFOUBMTUBSUVQDBO

result in serious injury.

Failure to observe this warning could result in severe

injury or death.

Wear eye protection when operating or

servicing this tool.

Failure to wear eye protection could

result in serious eye injury from ying

debris or hydraulic oil.

&NFSHFODZTUPQQSPDFEVSF

1. Release the trigger.

 4IVUPGGUIFIZESBVMJDQPXFSTPVSDF

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