Tesla TI200-PFC Manuel utilisateur

Power Anytime, Anywhere

TI200-PFC

Benets

• Perfect for testing and troubleshooting (avionics, TMDE, and electronics)

• Will charge and maintain batteries when unit is left connected to vehicle or aircraft (ac power required)

• Safe, easy, maintenance-free operation

Safe and Easy Operation

• One person can maneuver and operate the unit

• Thermal/Overload protection

• Built-in Power Output Indicator

Pure Power

• Operates from Single Phase 200-260 Vac power, 40 Hz - 450 Hz

• 200 amps continuous @ 28.5 Vdc (when plugged into ac power)

• 99.95% efcient active power factor correction

• 1% THD (Total Harmonic Distortion)

NOTE: Unit is not rated for engine starting.

It is to be used for ground maintenance only.

Tesla™ Industries, Inc.

www.teslaind.com

Email: tesla1@teslaind.com

Headquarters: (302) 324-8910

101 Centerpoint Blvd. New Castle, DE 19720 USA

Western Regional Ofce: (775) 622-8801

9475 Double R Blvd. Suite 2, Reno, NV 89521 USA MADE IN USA

Technical Specications:

Dimensions and Technical Specications

Tesla™ Industries, Inc. • 101 Centerpoint Blvd. New Castle, DE 19720 • 9475 Double R Blvd. Suite 2, Reno, NV 89521 USA • www.teslaind.com 02-04-15

* All dimensions are in inches [millimeters]

10.20 [259.1]

10.56 [268.2]

27.61 [701.3]

23.75 [603.3]

10.40 [264.2]

DC Output 200 amps continuous @ 28.5 Vdc (plugged into ac power)

AC Input Power • Operates from Single Phase 200-260 Vac / 40 Hz - 450 Hz

• 33.5 Amps @ 208 Vac 60 Hz

• 50 Amp Twist-Lock Plug (50 Amp service required)

• Additional plug options available. Contact Tesla™ for receptacle information

AC Line Cord Length 25 ft.

Vibration Exceeds MIL-STD-810F

Storage Temperature -65°C to 105°C (-85°F to 221°F)

Operating Temperature w/ AC Power -40°C to 55°C (-40°F to 131°F)

Weight 58 lbs (26.40 kg)

Front View Side View

Includes an Option of one of the following DC Cable Assemblies:

* Please contact Tesla™ Customer Service at (302) 324-8910 for more dc cable options.

8ft. DC Aviation Cable

TI2007-208

15ft. DC Mechanized Cable

TI2007-315

15ft. DC Cable with Alligator

Clips - TI2007-515

User Manual

Built Smart...Proven Tough

Power Anytime, Anywhere

Tesla™ Industries, Inc.

101 Centerpoint Blvd.

New Castle, DE 19720

(302) 324-8910 Phone

(302) 324-8912 Fax

www.teslaind.com

Tesla™TI200-PFC

Ground Power Unit

TI200-PFC

NOTE: All users must read this entire manual prior

to operating the TI200-PFC.

The TI200-PFC is a limited maintenance-free and sealed unit. No repairs are authorized. Warranty will be

voided if unit is tampered with in any way, or if unauthorized repairs are made. For technical support please

contact:

TESLA™ INDUSTRIES INCORPORATED

101 CENTERPOINT BLVD.

CENTERPOINT INDUSTRIAL PARK

NEW CASTLE, DELAWARE 19720

PHONE: (302) 324-8910

FAX: (302) 324-8912

WEBSITE: www.teslaind.com

EMAIL: tesla1@teslaind.com

Improper use or failure to follow instructions in this user manual can result in unit damage and/or injury or

death by electrical shock.

Any attempts to open or examine the inside of the TI200-PFC via a tool or device (borescope, probe, etc.)

can result in unit failure and/or injury by electrical shock. This GPU is maintenance free and should not be

opened or disassembled for any reason.

Always protect the unit from short circuit.

Shipping Hazards: The TI200-PFC does not pose a shipping hazard.

No part of this manual may be reproduced or transmitted in any form or by any means, electronic or

mechanical, including photocopying, recording, or any information storage and retrieval system, without prior

written permission from Tesla™ Industries, Inc.

Shock Hazard Potential

CAUTION

NOTE

!Unit is not rated for engine starting. It is to be used for ground

maintenance only.

12-23-14

TI200-PFC

Table of Contents

Section 1 – Safety Review 1

1.1 – Safety Notices 1

1.2 – Symbols 2

1.3 – Hazards 2

1.4 – Important Safety Precautions 2

1.5 – Extreme Environments 2

Section 2 – Product Overview 3

2.1 – Introduction 3

2.2 – Indication of Terms: Shall, Should, May 3

2.3 - Front Panel Overview 4

2.4 – General Specications 5

2.5 – Physical Dimensions 6

2.6 – Airow Ports 6

2.7 – Operating Positions 7

2.8 – Active Power Factor Correction 8-9

2.9 – AC Input Circuit Breaker 9

2.10 – AC Line Cord 10

2.11 – 24 Vdc Output Connector 10

2.12 – Interface Connector 11

2.13 – Output Power Status LED Indicator 11

Section 3 – Operating Procedures 12

3.1 – Operating Procedures 12

3.2 – General 12

3.3 – Operating Limits and Restrictions 12

3.4 – Environmental 12

3.5 – Pre-Operation 13

3.6 – Regulated AC Power 13

3.7 – Regulated 28.5 Vdc Output Ground Power 14

3.8– Turning On AC Input Circuit Breaker 15

3.9– Removing DC Power Supply from Vehicle or Aircraft 15

TI200-PFC

Section 4 – Post-Operation 16

4.1 – General 16

4.2 – After Use 16

Section 5 – Unit Care and Maintenance 17

5.1 – Unit Care 17

5.2 – Normal Functional Test Procedures 18-19

5.3 – Unit Servicing 19

5.4 – Transporting Unit 20

5.5 – Packaging and Shipping 20

Section 6 – Troubleshooting and FAQ 21

6.1 - Frequently Asked Questions 21-22

6.2 - Basic Unit Troubleshooting 23

Section 7 – Optional Accessories 24

7.1 - Transport Dolly 24

7.2 – Cobra™ DC Replacement Contacts and Tools 24

Repair Request Form 25

TI200-PFC

Abbreviations and Symbols

Abbreviations that may be used within the text, headings and titles of this manual.

LIST OF ABBREVIATIONS

Abbreviation Deﬁ nition

ac Alternating Current

AFT Air ow Technology

AWG American Wire Gauge

amp or A Ampere

cont Continuous

°C Degree Celsius

°F Degree Fahrenheit

dc Direct Current

EFF Ef ciency

ft Feet

FWD Forward

GPU Ground Power Unit

Hr Hour

Hz Hertz

kg Kilograms

kHz Kilohertz

kW Kilowatts

LED Light Emitting Diode

max Maximum

MΩ megaohm

min Minimum

MPU Micro Power Unit

NEMA National Electrical Manufacturers Association

Ω ohm

PF power factor

PFC power factor correction

rms root-mean-square

THD Total Harmonic Distortion

TMDE Test, Measurement, & Diagnostic Equipment

UAV Unmanned aerial vehicle

Vac Volts, Alternating Current

Vdc Volts, Direct Current

W watts

TI200-PFC 1

Figure 1.2.1 – Different types of hazard and caution symbols

1.1 - Safety Notices

Safety notices appear throughout this manual to alert the user to important information regarding proper

installation, operation, maintenance and storage of the unit. These notices, as illustrated below, contain a

key word that indicates the level of hazard and a triangular icon that indicates the speci c type of hazard.

WARNING Indicates a condition, operating procedure or practice, which if not

adhered to could result in serious injury or death.

CAUTION Indicates a condition or operating procedure, which if not strictly

adhered to could result in damage or destruction of equipment.

NOTE Indicates a condition, operating procedure or practice, which is

essential to highlight.

1.2 - Symbols

The following symbols will appear within the warning triangles to alert the user to the speci c type of danger

or hazard.

General Warning Electrical Hazard Explosion Hazard Fire Hazard

Battery Warning Guard from Moisture

Section 1 – Safety Review

TI200-PFC

1Safety Review

1.3 – Hazards

WARNING Shock Hazard Potential

Severe injury or death from electrical shock will occur if either the user or the

TI200-PFC is wet while operating the unit with the 200-260 Vac power source

attached. Be sure to disconnect ac power from the ac source if the TI200-PFC

has come into contact with water. If the AC Input Circuit Breaker has tripped

due to water inltration, DO NOT try to reset circuit breaker until GPU has dried

completely.

WARNING Shock Hazard Potential

Severe injury or death from electrical shock can occur when damp electrical plugs are connected to the

TI200-PFC. Make sure the electrical outlet is switched off before making any connections. Failure to use

proper grounding can cause potential shock hazard!

CAUTION Unit Damage Potential

The unit will be damaged if unapproved ac power is applied. This Unit operates from Single Phase 200-

260 Vac, 40 Hz-450 Hz. This must match ac power source (hangar wall, ight line ac power) prior to

connecting the TI200-PFC.

1.4 – Important Safety Precautions

WARNING Fire/Explosion Hazard Potential

Severe injury or death from re or explosion can occur if electrical sparks are produced near fuel vapors.

Power output is 28.5 Vdc. DO NOT CONNECT ac power to GPU while operating or handling any aircraft

fuel.

1.5 – Extreme Environments

CAUTION Unit Damage Potential

The TI200-PFC is equipped with a charger temperature switch that automatically disables ac and charging

functions when the internal temperature reaches above 150°F (65°C). This protects the unit from

overheating and damage. If the unit shuts down, move the unit into a cooler climate such as shade or

air conditioning when possible. Perform a full function test prior to use after the unit has been allowed

to cool.

TI200-PFC 3

Section 2 – Product Overview

2.1 – Introduction

Thank you and congratulations on the purchase of your new TI200-PFC Ground Power Unit.

This GPU is one of Tesla™ Industries latest advancements in power technology development. This GPU

features a 6.5kW active Power Factor Correction (PFC) that is capable of pulling a current waveform identical

to the applied voltage waveform. This is the only PFC on the market that is capable of operating at 40 Hz to

450 Hz with 1% THD (Total Harmonic Distortion).

What this means for the end user is that this GPU is capable of producing the same output power of one of

our three phase GPU’s while operating off of single phase power. It offers a wide versatility of power options

while effectively lowering energy consumption.

The TI200-PFC was designed to provide 100 amps @ 28.5 Volts of pure regulated at line dc power for

vehicle ground support, avionics, battery charging, power for training facility operations, and for all 24 Volt

systems.

This manual contains the complete operating instructions and procedures for the TI200-PFC that the end

user will need to safely and efciently operate this GPU.

Figure 2.1.1 – TI200-PFC

2.2 – Indication of Terms: Shall, Should and May

Within this technical manual the word “shall” is used to indicate a mandatory requirement for proper operation

and warranty purposes. The word “should” is used to indicate a non-mandatory but preferred method of

accomplishment. The word “may” is used to indicate an acceptable method of accomplishment.

NOTE

!Unit is not rated for engine starting. It is to be used for

ground maintenance only.

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