Terex TECH TIP 31 Manuel utilisateur

TEREX UTILITIES TECHNICAL SUPPORT TEAM

PHONE: 1-844-TEREX4U (1-844-837-3948) | EMAIL: [email protected]

MODEL(S): TOOLS NEEDED:SERVICE CALL:

NO.

PROGRAMMING TEH MOTOR

CONTROLLER ON A 48V

HYPOWERTM

ALL TEREX UTILITIES UNITS

EQUIPPED WITH THE 48V

HYPOWERTM SYSTEM

CURTIS PROGRAMMING DEVICE

PHILLIPS SCREWDRIVER

PROGRAMMING THE MOTOR CONTROLLER ON A 48V HYPOWERTM

DANGER

Failure to obey the instructions and safety

rules in the appropriate Operator’s Manual and

Service Manual for your machine will result in

death or serious injury.

Many of the hazards identied in the

Operator’s Manual are also safety hazards

when maintenance and repair procedures are

performed.

DO NOT PERFORM

MAINTENANCE UNLESS:

√You are trained and qualied to perform

maintenance on this machine.

√You read, understand and obey:

•manufacturer’s instructions and safety rules

•employer’s safety rules and worksite

regulations

•applicable governmental regulations

√You have the appropriate tools, lifting

equipment and a suitable workshop.

The information contained in this Tech Tip is a

supplement to the Service Manual. Consult the

appropriate Service Manual of your machine for

safety rules and hazards.

PAGE 2 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

PAGE 3 OF 10

CONTENTS

TECH TIP#31

4| Boot up the system

| Locate the panel

STEP 1 - STEP 2

5| Remove the connector

| Select parameters

STEP 3 - STEP 4

7| Set Turn On Time Threshold

| Select Motor Item in Parameters

STEP 5 - STEP 6

9| Adjust speed settings

| Verify programming

STEP 7 - STEP 9

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 1

Boot up the 48V system, consult the operator’s manual for operational instructions.

STEP 2

Locate the panel displaying PTO hours and hybrid battery status. This panel is typically installed in

one of the rear compartments. Once the panel has been located, remove the four Phillips screws

holding it in place.

PAGE 4 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 3

Remove the connector at the back of the battery display and connect it to the Curtis Programming

Device. After approximately 10 seconds, the Curtis Programming Device should power up.

STEP 4

Once the system boots up, use the arrow keys to select the Parameters menu.

PAGE 5 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 4 (CONTINUED)

Next select Output Parameters.

The variable, Turn on Voltage should be set to 44.50V. This value represents the voltage that

triggers the engine to start and recharge the unit. If this value is incorrect, use the arrow keys to

select it and change the set value.

PAGE 6 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 5

Next look at the variable, Turn On Time Threshold. This threshold is the amount of time that the

voltage must stay below the 44.50V before the system starts to recharge. This value should be set to

5 seconds, select it to modify the set value.

STEP 6

Select the Motor menu item in the parameters menu.

PAGE 7 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 6 (CONTINUED)

Next, choose Temperature Control.

The Sensor Enable variable in this screen should be set to OFF. If it is ON, select the variable to

modify it.

PAGE 8 OF 10

TECH TIP 31 | RELEASED 03.14.2022 | VERSION 1.0

STEP 8

Nothing needs to be done to save changes, the

modications are made immediately.

STEP 7

To adjust the speed settings, select the

Programming menu, Speed Settings, and then

RPM mode 1. Set the RPM to produce 5 GPM at

1800 psi. Then select RPM mode 2 and set it to

get 7 GPM at 1800 psi.

For units with single ow hydraulics, set RPM

mode 2 to get the required ow (5 or 7 GPM) at

1800 psi.

STEP 9

To verify the programming, operate the unit in

hybrid mode until the batteries reach 44.5 Volts.

Once the voltage remains at or below 44.5 V for

at least 5 seconds the chassis engine should

start to charge the hybrid system.

PAGE 9 OF 10

FOR FURTHER ASSISTANCE,

CONTACT THE TEREX UTILITIES TECHNICAL SUPPORT TEAM

PHONE: 1-844-TEREX4U (1-844-837-3948) | EMAIL: [email protected]

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