Tennant 3640E Manuel utilisateur

330565

Rev.00 (5--00)

Service Manual

3640E

This servicemanual isintended to be an aidforthe disassemblyand reassemblyofyourTENNANT

Model3640Ewalkbehind sweeper.

The setisorganized intofour majorgroups: GeneralInformation,Chassis,Sweeping,and Electrical.

General Information:Safetyprecautions,machine transport, machine jacking,machine storage,chassis

lubrication,machine specifications,and machine maintenancechart.

Chassis:Tire/wheelreplacement, caster replacement, and transaxlerepair.

Sweeping:Hopper repair/replacement, brushrepair/replacement, skirt/sealrepair/replacement, and

sweeping troubleshooting.

Electrical:Batterymaintenance and replacement, electricmotor removal,electricalschematics,and

electricaltroubleshooting.

Manual Number -- 330565

Revision:00

Published:5--00

CopyrightE2000 TENNANT,Printed inU.S.A.

GENERALINFORMATION

1-- 1

3640E330565 (5--00)

CONTENTS

Page

SAFETY PRECAUTIONS1--3..............

SPECIFICATIONS1--5....................

GENERALMACHINE

DIMENSIONS/CAPACITIES 1--5.........

GENERALMACHINE PERFORMANCE1--5. .

POWERTYPE 1--6.....................

TIRES 1--6............................

MACHINEDIMENSIONS1--7...............

MAINTENANCE1--8......................

MAINTENANCECHART1--8............

PUSHING ORTOWINGMACHINE1--9...

MACHINETIEDOWNS1--10...............

MACHINE STORAGE1--10................

STATIC DRAGCHAIN1--12................

HARDWAREINFORMATION1--13..........

STANDARD BOLT TORQUECHART1--13

METRICBOLT TORQUECHART1--13...

BOLTIDENTIFICATION1--13............

THREADSEALANTAND LOCKING

COMPOUNDS1--13.................

GENERALINFORMATION

1-- 23640E330565 (5--00)

GENERALINFORMATION

1-- 3

3640E330565 (5--00)

SAFETY PRECAUTIONS

The following symbolsare used throughout this

manualasindicated intheirdescription:

WARNING:To warn ofhazardsor

unsafepractices thatcouldresultin

severepersonal injuryordeath.

FORSAFETY:To identify actionsthat

mustbefollowedforsafeoperation of

equipment.

The machine is suited tosweep disposable

debris.Do notusethe machine otherthan

described inthisOperator Manual.The machine

isnotdesigned foruse on publicroads.

The following information signalspotentially

dangerous conditionstothe operatoror

equipment:

FORSAFETY:

1.Do notoperatemachine:

-- Unless trainedand authorized.

-- Unless operation manual isreadand

understood.

-- Inflammableorexplosive areas unless

designedforuse inthose areas.

2.Whenstarting machine:

-- Keep directional leverinParkposition.

3.When using machine:

-- Goslowlyon inclines and slippery

surfaces.

-- Use carewhenreversing machine.

-- Do notcarryriderson machine.

-- Always followsafety and trafficrules.

-- Reportmachinedamageorfaulty

operation immediately.

4.Beforeleaving orservicing machine:

-- Stop on levelsurface.

-- Move directional leverintoPark

position.

-- Turn off machine and remove key.

5.Whenservicing machine:

-- Avoidmoving parts.Do notwearloose

jackets,shirts,orsleeves when

working on machine.

-- Weareye and earprotection ifusing

pressurizedairorwater.

-- Disconnectbattery connectionsbefore

working on machine.

-- Avoidcontactwith battery acid.

-- Use Tennantsupplied orequivalent

replacementparts.

WARNING:Heavy hopper. Gethelpto

handle.

WARNING:Brushthrowsdebris.Stop

motorbeforelifting hopper.

WARNING: Moving beltand fan.Keep

away.

WARNING:Batteries emithydrogen gas.

Explosion orfire canresult.Keep

sparks and openflame away.Keep

coversopenwhencharging.

GENERALINFORMATION

1-- 43640E330565 (5--00)

The following safetylabelsaremounted on the

machine inthe locationsindicated. If these orany

labelsbecome damaged orillegible,install a new

label initsplace.

BATTERYCHARGINGLABEL--

LOCATEDONTHEUNDERSIDEOF

THEBATTERYCOMPARTMENTCOVER

FORSAFETYLABEL-- LOCATED

ONTHECONTROLPANEL

BACK STRAINLABEL-- LOCATEDONTHE

MOTOR COMPARTMENTCOVER

FLYINGDEBRISWARNINGLABEL-- LOCATED

ONTHEMOTOR COMPARTMENTCOVER

350842

GENERALINFORMATION

1-- 5

3640E330565 (5--00)

SPECIFICATIONS

GENERALMACHINEDIMENSIONS/CAPACITIES

ItemDimension/capacity

Length(Low/High steering barposition)1428 /1475 mm (56.25 /58 in)

Width 820 mm (32.25 in)

Height(Low/High steering barposition)881 /960 mm (34.7/37.7in)

GVWR-- 130 AHbatteries175 kg(385 lb)

GVWR-- 215 AHbatteries220 kg(485 lb)

Track 775 mm (30.50 in)

Wheelbase 492 mm (19.36 in)

Main brush diameter203 mm (8in)

Main brushlength 610 mm (24 in)

Side brush diameter420 mm (16.5in)

Sweeping pathwidth,main brush only610 mm (24 in)

Sweeping pathwidth,main brush and one side

brush

815 mm (32 in)

Sweeping pathwidth,main brush and twoside

brushes

1016 mm (40 in)

Hoppercapacity-- Maximum85L(3.0cuft)

Hoppercapacity-- Usable 42.5L(1.5cuft )

Panelfilterarea 3.62 sqm (39 sqft)

Bag filtervolume 17 L (0.6cuft)

GENERALMACHINE PERFORMANCE

Item Measure

Maximumforwardspeed -- firstspeed 1.3kmh(0.8mph)

Maximumforwardspeed -- second speed 2.6kmh(1.6mph)

Maximumforwardspeed -- thirdspeed 4.5kmh(2.8mph)

Maximum reversespeed 2.1kmh(1.3mph)

Minimumsteering diameter1588 mm (62.5in)

Minimumturning radius794 mm (31.25 in)

Maximum rated climb and descentangle 8_

Batteryrun time-- 130 Amp/hr2.0-- 3.0 hr

Batteryrun time-- 215 Amp/hr4.0-- 5.0 hr

GENERALINFORMATION

1-- 63640E330565 (5--00)

POWERTYPE

Type QuantityVoltsAhRating Weight

Batteries2 12 130 @20 hr rate 30 kg(67 lb)

2 12 215 @20 hr rate 47 kg(104 lb)

Type UseVDC /AmpKw(hp)

ElectricMotorsSide brush(es) (disk)24 V/2.4A0.075 kw(0.1 hp)

Mainmotor24 V/43 A0.75 kw(1 hp)

Type VDC AmpHzPhaseVAC

Charger (Smart)24 15 or20 50 /60 1 120 /240

TIRES

Location Type Size

Front(2)Casters35 mm wide x127 mm OD(1.375 inwide x5inOD)

Rear (2)Solid 45 mm wide x305 mm OD(1.75 inwide x12 inOD)

GENERALINFORMATION

1-- 7

3640E330565 (5--00)

960 mm

(37.7in)

820 mm

(32.25 in)815 mm

(32 in)

1475 mm

(58 in)

MACHINEDIMENSIONS

GENERALINFORMATION

1-- 83640E330565 (5--00)

MAINTENANCE

350842

MAINTENANCECHART

IntervalKey Description Procedure

Lubricant/

Fluid

No.of

Service

Points

Daily1Battery cellsCheck electrolytelevelafter

charging

DW2

4,5Main brush and side

brush(es)

Check fordamage and wear -- 2(3)

2VacuuminletplateCheck /clean -- 1

2Skirtsand sealsInspect-- 6

6Bag filterCheck /Replaceif full -- 1

6Panelfilter (option)Shakefilter,clean compartment

door

-- 1

50 Hours1Vacuumfan beltCheck tension and wear -- 1

5Main brushRotate end forend and check

brush pattern

-- 1

1Battery cellsCheck electrolytelevel DW3

100 Hours6Panelfilter (option)Remove and clean -- 1

200 Hours1BatteryterminalsClean and tighten -- 4

500 Hours3Side brushmotor(s)Check motorbrush-- 1(2)

1000

Hours

1MainmotorCheck motorbrush-- 1

LUBRICANT/FLUID

DWDistilled water....

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