Temptek G-500 Series Manuel utilisateur
I.O.M. #152 updated : 05/10/2017
INSTRUCTION MANUAL • INSTALLATION • OPERATION • MAINTENANCE
Model:
Serial Number :
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, IN 46142
317-887-6352 fax: 317-881-1277
Service Department fax: 317-885-8683
www.Temptek.com
E-mail: [email protected]
Temperature Controller
Oil Unit
For Models with the G500 Series Control Instrument
INSTRUCTION MANUAL
VTO Series with
G500 Series Instrument
COVERING
INSTALLATION
OPERATION
MAINTENANCE
TEMPTEK, INC. 525 East Stop 18 Road Greenwood, IN 46143
Phone: 317-887-6352 Fax: 317-881-1277 Service Department fax: 317-885-8683
www.Temptek.com E-mail: [email protected]
Temperature Controller
Oil Unit
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 4
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
TABLE OF CONTENTS
1.0 GENERAL 7
1.1 Receiving Instructions 8
1.2 Introduction 8
1.3 Safety 8
1.4 Components 10
2.0 INSTALLATION 13
2.1 General 14
2.2 To and from process connections 14
2.3 Water supply connection 15
2.4 Drain connection 15
2.5 Electrical connection 17
3.0 START UP SEQUENCE 19
3.1 General 20
3.2 System Fill / Operations 20
3.3 Instrument : Quick Start 24
3.4 Instrument : Basic Navigation 25
3.5 Instrument : Operating Screens 26
3.6 Instrument : Fault Screens 27
3.7 Instrument : Main Menu 28
3.8 Instrument : Setpoints Menu 28
3.9 Instrument : Utilities Menu 29
3.10 Instrument : Network Menu 30
3.11 Instrument : Options Menu 32
3.12 Instrument : Machine Menu 32
3.13 Shut Down / Disconnect 33
4.0 TROUBLESHOOTING 35
4.1 Unit will not start (Display is not Illuminated) 36
4.2 Unit will not start (Display is Illuminated) 36
4.3 Unit Stops 36
4.4 Unit Overheats 37
4.5 Unit Underheats 38
4.6 Pressure Relief Valve Leaks 38
5.0 MAINTENANCE 41
5.1 Preventative Maintenance 42
5.1 Pump Seal Replacement 43
5.2 Heater Replacement 45
5.3 Cooling Valve Service 46
5.4 Pressure Switch Service 47
5.5 Electronic Instrument Repair Policy And Procedure 48
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 5
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
6.0 COMPONENTS 49
6.1 Mechanical system 50
6.2 Electrical system 50
7.0 RELATED DRAWINGS 53
7.1 Physical 12 kW Heaters & 1 - 3 HP Pumps 54
7.2 Physical 16-24 kW Heaters & 1 - 3 HP Pumps 55
7.3 Physical 36-48 kW Heaters & 5 - 7.5 HP Pumps 56
7.4 Circuit Schematic with Cooling Circuit 57
8.0 APPENDIX 59
8.1 Model # And Suffix Coding 60
8.2 Water Cooled Process Pumps 61
8.3 Mold Purge Operation 62
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THIS PAGE INTENTIONALLY BLANK
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 7
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
1.0 GENERAL
1.1 Receiving Instructions
1.2 Introduction
1.3 Safety
1.4 Components
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 8
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
1.1 RECEIVING INSTRUCTIONS
A. Temperature control units are generally shipped skid mounted, boxed and wrapped in
plastic prior to shipment.
B. Unbox the unit before accepting delivery. Check for visible damage and document any
evident damage on the delivery receipt or refuse the shipment. Shipping damage is the
responsibility of the carrier.
C. In order to expedite payment for damages, should they occur, follow proper procedures
and keep detailed records. Take photographs of any suspected damage.
1.2 INTRODUCTION
A. This manual covers temperature control units from 12 to 48 kW of heating capacity
using the G500 Series microprocessor control instrument. The standard uid operating
temperature range for this temperature control unit is 100°F to 500°F. Consult the factory
if you have questions about the operating range of your temperature control unit.
B. The intent of this manual is to serve as a guide in the installation, operation and
maintenance of your temperature control unit. Improper installation can lead to equipment
damage and poor performance. Failure to follow the installation, operation and
maintenance instructions may result in damage to the unit that is not covered under the
limited warranty. This manual is for standard products. The information contained in this
manual is intended to be general in nature. The information is typical only and may not
represent the actual unit purchased.
C. When calling for assistance from the Manufacturer’s Service Department, it is important
to know the model and serial number of the particular unit. The model number includes
critical unit information which is helpful when troubleshooting operating difculties. The
serial number allows the service team to locate manufacturing and testing records which
can have additional information relating to a particular unit.
1.3 SAFETY
A. It is important to become thoroughly familiar with this manual and the operating
characteristics of the unit.
B. It is the owner’s responsibility to assure proper operator training, installation, operation,
and maintenance of the unit.
C. Observe all warning and safety placards applied to the unit. Failure to observe all
warnings can result in serious injury or death to the operator and severe mechanical
damage to the unit.
WARNING: This equipment contains hazardous voltages that can cause severe injury or
death. Disconnect and lock out incoming power before installing or servicing the equipment.
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 9
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
D. Observe all safety precautions during installation, startup and service of this equipment
due to the presence of high voltage. Only qualied personnel should install, startup and
service this equipment.
E. When working on this equipment, observe precautions in literature and on tags, stickers
and labels located on the equipment. Wear work gloves and safety glasses.
F. Before installing and operating the unit, be aware of and follow any local laws and codes
that apply to the installation.
G. Samples of Warning Labels applied to typical temperature control units.
1. Alerts users to the danger of high voltage.
2. Alerts the user to possible explosive danger.
3. Alerts the user to a hot surface danger due to high operating temperatures.
CAUTION
WARNING
J5318-BF
Temperature Control Unit : VTO Series with G500 Series Instrument
Page: 10
TEMPTEK, INC.
525 East Stop 18 Road Greenwood, Indiana 46142
317-887-6352 Fax: 317-881-1277
Email: [email protected]
1.4 COMPONENTS
WARNING: Improper fluid quality will void unit warranty.
From Process Valve and Connection
Process Pump
Fluid Drain Valve
Water Drain Connection
Water Supply Connection
To Process Valve and Connection
Sight Glass
Heat Cylinder
Expansion Tank
Typical unit with lift-off cabinetry.
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