Temposonics E Series Manuel utilisateur

Operation Manual

E-Series IO-Link

Magnetostrictive Linear Position Sensors

Temposonics® E-Series IO-Link

Operation Manual

Table of contents

1. Introduction..................................................................................................................................................... 3

1.1 Purpose and use of this manual ................................................................................................................................................................ 3

1.2 Used symbols and warnings ..................................................................................................................................................................... 3

2. Safety instructions............................................................................................................................................. 3

2.1 Intended use.............................................................................................................................................................................................. 3

2.2 Forseeable misuse..................................................................................................................................................................................... 3

2.3 Installation, commissioning and operation................................................................................................................................................ 4

2.4 Safety instructions for use in explosion-hazardous areas.......................................................................................................................... 4

2.5 Warranty.................................................................................................................................................................................................... 4

2.6 Return ....................................................................................................................................................................................................... 4

3. Identiﬁcation.................................................................................................................................................... 5

3.1 Order code of Temposonics®EH ............................................................................................................................................................... 5

3.2 Order code of Temposonics® EP/EL........................................................................................................................................................... 6

3.3 Order code of Temposonics® EP2.............................................................................................................................................................. 7

3.4 Order code of Temposonics® ER................................................................................................................................................................ 8

3.5 Nameplate ................................................................................................................................................................................................. 9

3.6 Approvals .................................................................................................................................................................................................. 9

3.7 Scope of delivery....................................................................................................................................................................................... 9

4. Product description and commissioning ..................................................................................................................10

4.1 Functionality and system design ............................................................................................................................................................. 10

4.2 Styles and installation of Temposonics® EH............................................................................................................................................. 11

4.3 Styles and installation of Temposonics® EP/EL........................................................................................................................................ 13

4.4 Styles and installation of Temposonics® EP2........................................................................................................................................... 14

4.5 Styles and installation of Temposonics® ER............................................................................................................................................. 15

4.6 Magnet installation .................................................................................................................................................................................. 16

4.7 Electrical connections.............................................................................................................................................................................. 18

4.8 Frequently ordered accessories............................................................................................................................................................... 19

5. Operation.......................................................................................................................................................21

5.1 Identiﬁcation parameter........................................................................................................................................................................... 22

5.2 Standard commands ............................................................................................................................................................................... 22

5.3 Measuring parameter .............................................................................................................................................................................. 23

5.4 Offset....................................................................................................................................................................................................... 23

5.5 Switch points........................................................................................................................................................................................... 25

5.6 Set measurement range .......................................................................................................................................................................... 26

5.7 Error/warning messages ......................................................................................................................................................................... 27

5.8 Data storage mechanism......................................................................................................................................................................... 28

5.9 Device access lock .................................................................................................................................................................................. 29

6. Maintenance and troubleshooting .........................................................................................................................29

7.1 Error conditions, troubleshooting............................................................................................................................................................ 29

7.2 Maintenance............................................................................................................................................................................................ 29

7.3 Repair...................................................................................................................................................................................................... 29

7.4 List of spare parts ................................................................................................................................................................................... 29

7.5 Transport and storage ............................................................................................................................................................................. 29

7. Removal from service/dismantling ........................................................................................................................29

8. Technical data.................................................................................................................................................30

8.1 Technical data of Temposonics® EH......................................................................................................................................................... 30

8.2 Technical data of Temposonics® EP/EL.................................................................................................................................................... 31

8.3 Technical data of Temposonics® EP2 ....................................................................................................................................................... 32

8.4 Technical data of Temposonics® ER......................................................................................................................................................... 33

9. Appendix .......................................................................................................................................................34

Temposonics® E-Series IO-Link

Operation Manual

I 3 I

1.2 Used symbols and warnings

Warnings are intended for your personal safety and for avoidance of

damage to the described product or connected devices. In this doc-

umentation, safety information and warnings to avoid dangers that

might affect the life and health of operating or service personnel or

cause material damage are highlighted by the pictogram deﬁned

below.

1. Introduction

1.1 Purpose and use of this manual

Before starting the operation of Temposonics position sensors, read

this documentation thoroughly and follow the safety information.

Keep the manual for future reference!

Symbol Meaning

NOTICE

This symbol is used to point to situations

that may lead to material damage, but not

to personal injury.

2. Safety instructions

2.1 Intended use

This product may be used only for the applications deﬁned under item

1 and only in conjunction with the third-party devices and components

recommended or approved by Temposonics. As a prerequisite of

proper and safe operation the product requires correct transport,

storage, mounting and commissioning and must be operated with

utmost care.

1. The sensor systems of all Temposonics®series are intended

exclusively for measurement tasks encountered in industrial,

commercial and laboratory applications. The sensors are

considered as system accessories and must be connected

to suitable evaluation electronics, e.g. a PLC, IPC, indicator

or other electronic control unit.

Foreseeable misuse Consequence

Wrong sensor connection The sensor will not work

properly or can be damaged

Operate the sensor out of the

operating temperature range

No signal output –

the sensor can be damaged

Power supply is out of the

deﬁned range

Signal output is wrong/

no signal output/

the sensor will be damaged

Position measurement is

inﬂuenced by an external

magnetic ﬁeld

Signal output is wrong

Cables are damaged

Short circuit – the sensor can

be damaged/sensor does not

respond

Spacers are missing/

installed in a wrong order Error in position measurement

Wrong connection

of ground/shield

Signal output is disturbed –

the electronics can be damaged

Use of a magnet that is not

speciﬁed by Temposonics Error in position measurement

Do not reprocess the sensor afterwards.

The sensor might be damaged.

Do not step on the sensor.

The sensor might be damaged.

2.2 Forseeable misuse

The content of this technical documentation and of its appendix

is intended to provide information on mounting, installation and

commissioning by qualiﬁed automation personnel 1or instructed

service technicians who are familiar with the project planning and

dealing with Temposonics sensors.

1/ The term “qualiﬁed technical personnel” characterizes persons who:

•are familiar with the safety concepts of automation technology applicable to the

particular project

•are competent in the ﬁeld of electromagnetic compatibility (EMC)

•have received adequate training for commissioning and service operations

•are familiar with the operation of the device and know the information required

for correct operation provided in the product documentation

Temposonics® E-Series IO-Link

Operation Manual

I 4 I

2.3 Installation, commissioning and operation

The position sensors must be used only in technically safe condition.

To maintain this condition and to ensure safe operation, installation,

connection and service, work may be performed only by qualiﬁed

technical personnel.

If danger of injury to persons or of damage to operating equipment

is caused by sensor failure or malfunction, additional safety measures

such as plausibility checks, limit switches, EMERGENCY STOP

systems, protective devices etc. are required. In the event of trouble,

shut down the sensor and protect it against accidental operation.

Safety instructions for commissioning

To maintain the sensor's operability, it is mandatory to follow

the instructions given below.

1. Protect the sensor against mechanical damage during

installation and operation.

2. Do not open or dismantle the sensor.

3. Connect the sensor very carefully and pay attention to the

polarity of connections and power supply.

4. Use only approved power supplies.

5. It is indispensable to ensure that the speciﬁed permissible

limit values of the sensor for operating voltage,

environmental conditions, etc. are met.

6. Check the function of the sensor regularly and provide

documentation of the checks.

7. Before applying power, ensure that nobody’s safety

is jeopardized by starting machines.

2.4 Safety instructions for use in explosion-hazardous areas

The sensor is not suitable for operation in explosion-hazardous areas.

2.5 Warranty

Temposonics grants a warranty period for its position sensors and

supplied accessories relating to material defects and faults that occur

despite correct use in accordance with the intended application 2.

The Temposonics obligation is limited to repair or replacement of any

defective part of the unit. No warranty can be provided for defects

that are due to improper use or above average stress of the product,

as well as for wear parts. Under no circumstances will Temposonics

accept liability in the event of offense against the warranty rules, no

matter if these have been assured or expected, even in case of fault or

negligence of the company.

Temposonics explicitly excludes any further warranties. Neither

the company’s representatives, agents, dealers nor employees are

authorized to increase or change the scope of warranty.

2.6 Return

For diagnostic purposes, the sensor can be returned to Temposonics.

Any shipment cost is the responsibility of the sender 2.

For a corresponding form, see chapter "9. Appendix" on page 34.

NOTICE

When returning sensors, place protective caps on male and female

connectors of the sensor. For pigtail cables, place the cable ends in

a static shielding bag for electrostatic discharge (ESD) protection.

Fill the outer packaging around the sensor completely to prevent

damage during transport.

2/ See also applicable Temposonics terms of sales and delivery on:

www.temposonics.com

Temposonics® E-Series IO-Link

Operation Manual

I 5 I

3.1 Order code of Temposonics®EH

3. Identiﬁcation

a Sensor model

E H Rod

b Design

EH rod-style sensor with housing material 1.4305 (AISI 303)

and rod material 1.4301 (AISI 304)

KThreaded ﬂ ange M18×1.5-6g, Ø 7 mm rod

LThreaded ﬂ ange ¾" - 16 UNF -3A, Ø 7 mm rod

EH rod-style sensor with housing material 1.4305 (AISI 303)

and rod material 1.4306 (AISI 304L)

MThreaded ﬂ ange M18×1.5-6g, Ø 10 mm rod

SThreaded ﬂ ange ¾"- 16 UNF -3A, Ø 10 mm rod

EH rod-style sensor with housing material 1.4404 (AISI 316L)

and rod material 1.4404 (AISI 316L)

FThreaded ﬂange ¾"-16 UNF-3A, Ø 10 mm rod

WThreaded ﬂange M18×1.5-6g, Ø 10 mm rod

c Stroke length

X X X X M 0050…2540 mm

Standard stroke length (mm) Ordering steps

50… 500 mm 5 mm

500… 750 mm 10 mm

750…1000 mm 25 mm

1000…2540 mm 50 mm

X X X X U001.0…100.0 in.

Standard stroke length (in.) Ordering steps

1… 20 in. 0.2 in.

20… 30 in. 0.4 in.

30… 40 in. 1.0 in.

40…100 in. 2.0 in.

Non-standard stroke lengths are available;

must be encoded in 5 mm/0.1 in. increments.

dConnection type

D4 4 M12 male connector (4 pin)

dConnection type

D4 4 M12 male connector (4 pin)

eOperating voltage

1+24 VDC (±25 %)

eOperating voltage

1+24 VDC (±25 %)

f Output

KIO-Link

f Output

KIO-Link

Advanced single-position measurement or multi-position

measurement (optional)

1Z 0 X Number of magnets

01…04 position and velocity (1…4 magnet(s))

01…08 position (1…8 magnet(s))

Advanced single-position measurement or multi-position

measurement (optional)

1Z 0 X Number of magnets

01…04 position and velocity (1…4 magnet(s))

01…08 position (1…8 magnet(s))

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

E H D 4 4 1K

a b c d e f g

optional

NOTICE

• The number of magnets is limited by the stroke length. The mini-

mum allowed distance between magnets (i.e. front face of one to

the front face of the next one) is 75 mm (3 in.).

• Use magnets of the same type for multi-position measurement.

NOTICE

• The number of magnets is limited by the stroke length. The mini-

mum allowed distance between magnets (i.e. front face of one to

the front face of the next one) is 75 mm (3 in.).

• Use magnets of the same type for multi-position measurement.

Temposonics® E-Series IO-Link

Operation Manual

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3.2 Order code of Temposonics® EP/EL

dConnection type

D4 4 M12 male connector (4 pin)

dConnection type

D4 4 M12 male connector (4 pin)

eOperating voltage

1+24 VDC (±25 %)

eOperating voltage

1+24 VDC (±25 %)

f Output

KIO-Link

f Output

KIO-Link

gAdvanced single-position measurement or multi-position

measurement (optional)

1Z 0 X Number of magnets

01…04 position and velocity (1…4 magnet(s))

01…08 position (1…8 magnet(s))

gAdvanced single-position measurement or multi-position

measurement (optional)

1Z 0 X Number of magnets

01…04 position and velocity (1…4 magnet(s))

01…08 position (1…8 magnet(s))

a Sensor model

E P Ultra low pro le

E L Compact pro le

b Design

0Without position magnet

c Stroke length

X X X X M 0050…2540 mm

Standard stroke length (mm) Ordering steps

50… 500 mm 25 mm

500…2540 mm 50 mm

X X X X U001.0…100.0 in.

Standard stroke length (in.) Ordering steps

1… 20 in. 1.0 in.

20…100 in. 2.0 in.

Non-standard stroke lengths are available;

must be encoded in 5 mm/0.1 in. increments.

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

E0D 4 4 1K

a b c d e f g

optional

NOTICE

• The number of magnets is limited by the stroke length. The mini-

mum allowed distance between magnets (i.e. front face of one to

the front face of the next one) is 75 mm (3 in.).

• Use magnets of the same type for multi-position measurement.

Temposonics® E-Series IO-Link

Operation Manual

I 7 I

3.3 Order code of Temposonics® EP2

c Connection type

D 4 4 M12 (4 pin) male connector

d Operating voltage

1+24 VDC (±25 %)

e Output

KIO-Link

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

E P 2D 4 4 1K

a b c d e f

f Advanced single-position measurement or

multi-position measurement (optional)

1Z 0 X Number of magnets

01…04 position and velocity (1…4 magnet(s))

01…08 position (1…8 magnet(s))

a Sensor model

E P 2 Smooth pro le

b Stroke length

X X X X M 0050…2540 mm

Standard stroke length (mm) Ordering steps

50… 500 mm 25 mm

500…2540 mm 50 mm

X X X X U 001.0…128.0 in.

Standard stroke length (in.) Ordering steps

2… 20 in. 1.0 in.

20…100 in. 2.0 in.

Non-standard stroke lengths are available;

must be encoded in 5 mm/0.1 in. increments.

NOTICE

• The number of magnets is limited by the stroke length.

The minimum allowed distance between magnets (i.e. front face

of one to the front face of the next one) is 75 mm (3 in.).

• Use magnets of the same type for multi-position measurement.

Temposonics® E-Series IO-Link

Operation Manual

I 8 I

3.4 Order code of Temposonics® ER

d Connection type

D 4 4 M12 (4 pin) male connector

e Operating voltage

1+24 VDC (±25 %)

f Output

KIO-Link

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17

E R D 4 4 1K

a b c d e f g

gAdvanced single-position measurement

1 Z 0 1 Number of magnets

1 position and velocity (1 magnet)

aSensor model

E R Aluminum cylinder with a guided driving rod

b Design

MInside thread M6 at end of rod

(For metric stroke length measurement)

SInside thread ¼"-28 UNF at end of rod

(For US customary stroke length measurement)

c Stroke length

X X X X M 0050…1500 mm

Standard stroke length (mm) Ordering steps

50…500 mm 25 mm

500…1500 mm 50 mm

X X X X U002.0…060.0 in.

Standard stroke length (in.) Ordering steps

2…22 in. 1.0 in.

22…60 in. 2.0 in.

Non-standard stroke lengths are available;

must be encoded in 5 mm/0.1 in. increments.

Temposonics® E-Series IO-Link

Operation Manual

I 9 I

3.5 Nameplate

3.6 Approvals

• CE certiﬁed

• UKCA certiﬁed

• EAC certiﬁed

• UL certiﬁed

• Metrology certiﬁcate of Kazakhstan

Fig.1: Example of nameplate of an E-Series EH sensor

NOTICE

For a detailed overview of the certications, see

www.temposonics.com

E-Series

temposonics.com

EHM0200MD441K

S/N: 70008887

Sensor model

Part No.

Serial number

Stroke length (e.g. 200 mm)

Output

Connection type

Operating voltage

3.7 Scope of delivery

EH (rod sensor):

• Sensor

• O-ring

EP (compact proﬁle sensor):

• Sensor

• 2 mounting clamps up to 1250 mm (50 in.) stroke length +

1 mounting clamp for each 500 mm (20 in.) additional stroke length

EL (ultra low proﬁle sensor):

• Sensor

• 2 mounting clamps up to 1250 mm (50 in.) stroke length +

1 mounting clamp for each 500 mm (20 in.) additional stroke length

EP2 (smooth proﬁle sensor):

• Sensor

• 2 mounting clamps up to 1250 mm (50 in.) stroke length +

1 mounting clamp for each 500 mm (20 in.) additional stroke length

ER (aluminum cylinder with a guided driving rod sensor):

• Sensor

Temposonics® E-Series IO-Link

Operation Manual

I 10 I

4.1 Functionality and system design

Product designation

• Position sensor Temposonics®E-Series

Sensor model

• Temposonics®EH (rod sensor)

• Temposonics®EP (compact proﬁle sensor)

• Temposonics®EP (ultra low proﬁle sensor)

• Temposonics®EP2 (smooth proﬁle sensor)

• Temposonics®ER (aluminum cylinder with a guided driving

rod sensor)

Stroke length

• EH 50…2540 mm (2…100 in.)

• EP 50…2540 mm (2…100 in.)

• EL 50…2540 mm (2…100 in.)

• EP2 50…2540 mm (2…100 in.)

• ER 50…1500 mm (2…60 in.)

Output signal

• IO-Link

Application

The Temposonics position sensors are used for measurement and

conversion of the length (position) variable in the ﬁelds of automated

systems and mechanical engineering.

Principle of operation and system construction

4. Product description and commissioning

Measurement cycle

1Current pulse generates magnetic  eld

2Interaction with position magnet  eld

generates torsional strain pulse

3Torsional strain pulse propagates

4Strain pulse detected by converter

5Time-of-ﬂ ight converted into position

Sensing element (Waveguide)

Position magnet (Magnetic  eld)

Torsional strain pulse converter

Fig.2: Time-of-ﬂight based magnetostrictive position sensing principle

Modular mechanical and electronic construction

• The sensor rod or proﬁle protects the inner sensor element.

• The sensor electronics housing, a rugged construction, contains

the complete electronic interface with active signal conditioning.

• The external position magnet is a permanent magnet. Mounted on

the mobile machine part, it travels along the sensor rod or proﬁle

and triggers the measurement through the sensor rod wall.

• The sensor can be connected directly to a control system.

Its electronics generates a strictly position proportional signal

output between start and end position.

MEASURING TECHNOLOGY

The absolute, linear position sensors provided by Temposonics rely on

the company’s proprietary magnetostrictive technology, which can

determine position with a high level of precision and robustness.

Each Temposonics position sensor consists of a ferromagnetic

waveguide, a position magnet, a strain pulse converter and a supporting

electronics. The magnet, connected to the object in motion in the

application, generates a magnetic eld at its location on the waveguide.

A short current pulse is applied to the waveguide. This creates a

momentary radial magnetic eld and torsional strain on the waveguide.

The momentary interaction of the magnetic elds releases a torsional

strain pulse that propagates the length of the waveguide. When the

ultrasonic wave reaches the beginning of the waveguide it is converted

into an electrical signal. Since the speed of the ultrasonic wave in the

waveguide is precisely known, the time required to receive the return

signal can be converted into a linear position measurement with both

high accuracy and repeatability.

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